Before Installation And Initial Operation; Setup Regulations; Installation - Overview - Fronius TPS/i Robotics TWIN Push Operating Instructions Manual

Before installation and initial operation

Setup regulations

Toppling or falling devices can be deadly.
► Set up all system components, upright brackets and trolleys so that they are stable on
The wirefeeder has been tested according to protection class IP 23. This means:
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The WF 30i TWIN wirefeeder can be set up and operated outdoors in accordance with de-
gree of protection IP 23. Direct moisture (e.g. from rain) must be avoided.
Installation - over-
The following overview covers the installation work required for a TWIN welding system in
view accordance with the system overview on page 22.
The installation of similar TWIN systems is carried out analogously to this.
Initial situation:
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Installing the TWIN wirefeeder and accessories on the robot
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Laying, installing and connecting interconnecting hosepacks
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Connecting the TWIN Controller
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WARNING!
a flat and solid surface.
Protection against the penetration of solid foreign bodies with a diameter of more than
12.5 mm (0.49 in.)
Protection against spraywater at any angle up to 60° from the vertical
The robot and robot controls are correctly positioned and fastened in the welding cell.
The power sources are installed with the cooling units on the upright brackets and cor-
rectly positioned and fastened in the welding cell.
The TWIN Controller is available and fastened close to the power sources (e.g. using
a corresponding bracket directly on the power source).
The welding wire drums are correctly positioned and fixed in place.
Install wirefeeder holder on the robot
Install wirefeeder on the wirefeeder holder
Install side holders for the interconnecting hosepacks on the robot
Connect interconnecting hosepacks to the wirefeeder
Fix interconnecting hosepacks in the side support
Lay interconnecting hosepacks to the power sources
Connect interconnecting hosepacks to power sources, cooling units and the TWIN
Controller
IMPORTANT! Maintain a minimum distance of 30 - 50 cm between interconnecting
hosepacks so as not to produce undesired welding results.
Connect power sources to the TWIN Controller
Connect wirefeeder to the TWIN Controller (connect SpeedNet cable from the inter-
connecting hosepacks to the TWIN Controller)
Connect the TWIN Controller to the robot controls
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