User Manuals: Fronius TPS/i COMPACT MIG Welding System

Manuals and User Guides for Fronius TPS/i COMPACT MIG Welding System. We have 1 Fronius TPS/i COMPACT MIG Welding System manual available for free PDF download: Operating Instructions Manual

Fronius TPS/i COMPACT Operating Instructions Manual (172 pages)

Brand: Fronius | Category: Welding System | Size: 7 MB

Table of Contents
3
Safety Rules
8
Explanation of Safety Notices
8
General
8
Proper Use
9
Environmental Conditions
9
Obligations of the Operator
9
Obligations of Personnel
9
Mains Connection
10
Residual Current Protective Device
10
Protecting Yourself and Others
10
Noise Emission Values
11
Danger from Toxic Gases and Vapours
11
Danger from Flying Sparks
12
Risks from Mains Current and Welding Current
12
Meandering Welding Currents
13
EMC Device Classifications
13
EMC Measures
14
EMF Measures
14
Specific Hazards
14
Requirement for the Shielding Gas
15
Danger from Shielding Gas Cylinders
16
Danger from Escaping Shielding Gas
16
Safety Measures at the Installation Location and During Transport
16
Safety Measures in Normal Operation
17
Commissioning, Maintenance and Repair
18
Safety Inspection
18
Disposal
18
Safety Symbols
18
Data Protection
19
Copyright
19
General Information
21
General
23
Device Concept
23
Functional Principle
23
Application Areas
23
Warning Notices on the Device
24
Description of the Warning Notices on the Device
26
System Components
28
General
28
Overview
28
Options
28
Welding Packages, Welding Characteristics and Welding Processes
31
Welding Packages
33
General
33
Welding Characteristics
34
Welding Methods and Processes
39
MIG/MAG Pulse Synergic Welding
39
MIG/MAG Standard Synergic Welding
39
PMC Process
39
LSC Process
39
Synchropulse Welding
40
CMT Process
40
CMT Cycle Step Welding Process
40
Slaghammer
40
Stitch Welding
40
Controls, Connections and Mechanical Components
43
Control Panel
45
General
45
Safety
45
Displaying Plain Text for Parameters
50
F1/F2 Special Function Parameters, Favourites Button
51
F1 and F2 Special Function Parameters
51
The Favourites Button
52
Connections, Switches and Mechanical Components
55
Installation and Commissioning
57
Minimum Equipment Needed for Welding Task
59
General
59
MIG/MAG Gas-Cooled Welding
59
MIG/MAG Water-Cooled Welding
59
Manual CMT Welding
59
TIG DC Welding
59
MMA Welding
59
Before Installation and Commissioning
60
Safety
60
Proper Use
60
Setup Regulations
60
Mains Connection
60
Generator-Powered Operation
61
Information on System Components
61
Connecting the Mains Cable
62
Safety
62
General
62
Stipulated Mains Cables
62
Connecting the Mains Cable - General
63
Start-Up
65
Safety
65
General
65
Connecting the Gas Cylinder
65
Establishing a Ground Earth Connection
66
Connecting the Welding Torch
67
Inserting/Replacing Feed Rollers
67
Inserting the Wirespool
69
Inserting the Basket-Type Spool
70
Feeding in the Wire Electrode
71
Setting the Contact Pressure
73
Adjusting the Brake
73
Design of the Brake
74
Performing R/L Alignment
74
Welding
75
MIG/MAG Modes
77
General
77
Symbols and Their Explanations
77
2-Step Mode
78
Special 4-Step Mode
79
Special 2-Step Mode
79
Spot Welding
80
MIG/MAG and CMT Welding
81
Safety
81
MIG/MAG and CMT Welding - Overview
81
Switching on the Power Source
81
Setting the Welding Process and Operating Mode
81
Retrieving the Currently Set Filler Metal
82
Selecting the Filler Metal
82
Setting the Welding Parameters
84
Set the Shielding Gas Flow Rate
85
MIG/MAG or CMT Welding
85
Spot and Stitch Welding
86
Spot Welding
86
Stitch Welding
87
MIG/MAG and CMT Welding Parameters
89
Welding Parameters for MIG/MAG Pulse Synergic Welding and PMC Welding
89
Welding Parameters for MIG/MAG Standard Synergic Welding, LSC Welding and CMT
90
Welding Parameters for MIG/MAG Standard Manual Welding
93
Explanation of Footnotes
93
Easyjob Mode
95
General
95
TIG Welding
96
Safety
96
Preparations
96
Igniting the Arc
98
Finishing Welding
98
MMA Welding
99
Safety
99
Preparations
99
Welding Parameters for Manual Metal Arc Welding
101
Setup Settings
103
Setup Menu - Overview
105
Entering/Exiting the Setup Menu
105
Setup Menu - Overview
106
Process Parameters
108
Process Parameters for Start of Welding/End of Welding
108
Process Parameters for Gas-Setup
110
Process Parameters for Process Control
110
Penetration Stabilizer
110
Arc Length Stabilizer
112
Combination of Penetration Stabilizer and Arc Length Stabilizer
114
Process Parameters for Spot Welding
115
Process Parameters for Stitch Welding
115
Process Parameters for Monitoring and Components
115
Process Parameters for Electrode Setup
117
Process Parameters for TIG Setup
119
Process Parameters for Synchropulse
121
Process Parameters for Process MIX
123
R/L Alignment
125
Settings
127
General
127
Overview
127
Setting the Units
127
Setting the Standards
128
Setting Hold Mode
128
Setting the Display Brightness
128
Displaying Replaced Characteristics
129
Setting F1 and F2 Special Function Parameters Via the Setup Menu
129
Setting the Favourites Button Via the Setup Menu
129
Retrieving System Data
130
Setting the Interior Lighting
131
Restoring the Factory Settings
131
Resetting the Password for the Power Source Website
131
Retrieving Device Information
132
Setting the Special Display for Jobmaster
132
Setting the Mode for Spot Welding
132
Setting the Language
133
Keylock
134
Smartmanager - the Power Source Website
135
Smartmanager - the Power Source Website
137
General
137
Calling up the Power Source Website
137
Changing Password / Logging off
137
Settings
138
Language Selection
138
Fronius
138
Current System Data
139
Job-Data
141
Backup & Restore
142
General Remarks
142
Automatic Backup
143
Overview
144
Expanding / Reducing All Groups
144
Export Component Overview as
144
Update
145
Searching for an Update File (Performing the Update)
145
Fronius Weldconnect
146
Function Packages
147
Installing a Function Package
147
Synergic Lines Overview
148
Characteristics Overview
148
Show Filter
148
Screenshot
149
Troubleshooting and Maintenance
151
The Error Menu
153
Care, Maintenance and Disposal
154
General
154
Safety
154
At Every Start-Up
154
If Necessary
154
Every 2 Months
154
Every 6 Months
154
Updating Firmware
155
Disposal
155
Troubleshooting
156
Technical Data
161
Average Consumption Values During Welding
163
Average Wire Electrode Consumption During MIG/MAG Welding
163
Average Shielding Gas Consumption During MIG/MAG Welding
163
Average Shielding Gas Consumption During TIG Welding
163
Technical Data
164
Explanation of the Term "Duty Cycle
164
Special Voltages
164
TPS 270I C
165
TPS 270I C /Nc
166
TPS 270I C /MV/Nc
167
TPS 270I C /S/Nc
169
Overview with Critical Raw Materials, Year of Production of the Device
170

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User Manuals: Fronius TPS/i COMPACT MIG Welding System

Fronius TPS/i COMPACT Operating Instructions Manual (172 pages)

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