Fronius TPS 2700 MV Operation/Reference Manual
  1. Manuals
  2. Brands
  3. Fronius Manuals
  4. Welding System
  5. TPS 2700 MV
  6. Operation/reference manual

Fronius TPS 2700 MV Operation/Reference Manual

Mig welding equipment
Hide thumbs
Table of Contents

Advertisement

Quick Links

/ Battery Charging Systems /
Welding Technology
/ Solar Electronics
MIG Welding Equipment
Operations Reference Guide

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TPS 2700 MV and is the answer not in the manual?

Questions and answers

Mattaus Ali
March 17, 2025

My fronius machine series tps 2700 australian edition II/transpuls synergic 2700 4R/E is getting the error code upon powering up every time. Any assistance on what is causing this issue and how to resolve it will be greatly appreciated. Thanks in advance.

User image 67d868ef28b74
0
1 comments:
Mr. Anderson
May 14, 2025

If the Fronius TPS 2700 MV shows an error when powering up, and the torch trigger is pressed but the machine does not function while the mains switch is ON and indicators are lit, possible causes include:

1. The control plug is not plugged in – Plug in the control plug.
2. The welding torch or torch control lead is defective – Exchange the torch.
3. The interconnecting hosepack is defective or not connected properly – Check the interconnecting hosepack (not applicable for TPS 2700).

If an error occurs during robot interface or parallel operation, the cause may be:

- The power source is configured for parallel or TimeTwin Digital mode, but the LHSB link is disconnected or faulty.
Resolution: Switch the power source off and on again. Restore or repair the LHSB link if needed.

This answer is automatically generated

0
Russell
March 5, 2025

Error code TF1

0

Related Manuals for Fronius TPS 2700 MV

Summary of Contents for Fronius TPS 2700 MV

  • Page 1 / Battery Charging Systems / Welding Technology / Solar Electronics MIG Welding Equipment Operations Reference Guide...
  • Page 3 / Battery Charging Systems / Welding Technology / Solar Electronics General Information Table of Contents...
  • Page 4 / Battery Charging Systems / Welding Technology / Solar Electronics General Information Meters Feet Inch/min Mm/sec Cm/min Conversion Charts 0.25 2.12 12.70 0.50. 4.23 25.40 6.35 38.10 0.75 /hour L/min Fraction* Decimal* Millimeters Wire Guage** 1.00 8.47 50.80 2.36 1.25 10.58 63.50 2/64...
  • Page 6 / Battery Charging Systems / Welding Technology / Solar Electronics Weld System Component Layout...
  • Page 7 / Battery Charging Systems / Welding Technology / Solar Electronics Weld System Configurations...
  • Page 8 / Battery Charging Systems / Welding Technology / Solar Electronics Weld System Configurations...
  • Page 9 / Battery Charging Systems / Welding Technology / Solar Electronics Weld System Configurations...
  • Page 10 / Battery Charging Systems / Welding Technology / Solar Electronics Power Source Models TPS 2700 Trans Synergic (TS) 3200/4000/5000 Trans-Pulse Synergic (TPS) 3200/4000/5000...
  • Page 11 / Battery Charging Systems / Welding Technology / Solar Electronics Power Source Models Trans-Steel (TsT) 3500 Compact Trans-Steel (TsT) 3500/5000 Manual Trans-Steel (TsT) 3500/5000 Robotic...
  • Page 12 Using the format below, the serial number can be used to determine the approximate age of the welding power supply. This technique can be used to age any Fronius product with an 8-digit serial number. 23080753 23 – subtract “11” to get the year of manufacture 08 –...
  • Page 13 / Battery Charging Systems / Welding Technology / Solar Electronics Power Source Tech Specs TPS 2700 MV TPS 3200 MV TS/TPS 4000 MV TS/TPS 5000 MV CMT-A 4000 MV 3 x 240 200 – 240 V 200 – 240 V 200 –...
  • Page 14 / Battery Charging Systems / Welding Technology / Solar Electronics Power Source Connections – TPS 3200/4000/5000...
  • Page 15 / Battery Charging Systems / Welding Technology / Solar Electronics Power Source Connections – TPS 2700...
  • Page 16 / Battery Charging Systems / Welding Technology / Solar Electronics Power Source Connections – TsT 3500/5000...
  • Page 17 / Battery Charging Systems / Welding Technology / Solar Electronics Power Source Connections – TsT Compact...
  • Page 18 / Battery Charging Systems / Welding Technology / Solar Electronics Wire Feeder Models VR 1500 VR 1550 VR 4000 VR 7000 CMT...
  • Page 19 / Battery Charging Systems / Welding Technology / Solar Electronics Wire Feeder Models VR 1500 PAP VR 5000 Manual VR 5000 ROB...
  • Page 20 / Battery Charging Systems / Welding Technology / Solar Electronics Wire Feeder Motor Plate...
  • Page 21 / Battery Charging Systems / Welding Technology / Solar Electronics Wire Feeder Connections & Controls – VR 1500...
  • Page 22 / Battery Charging Systems / Welding Technology / Solar Electronics Wire Feeder Connections & Controls – VR 7000...
  • Page 23 / Battery Charging Systems / Welding Technology / Solar Electronics Wire Feeder Connections & Controls – VR 5000 Rob...
  • Page 24 / Battery Charging Systems / Welding Technology / Solar Electronics Wire Feeder Connections & Controls – VR 5000 Manual...
  • Page 25 / Battery Charging Systems / Welding Technology / Solar Electronics Welding Torch Models...
  • Page 26 / Battery Charging Systems / Welding Technology / Solar Electronics Cooler Models...
  • Page 27 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process Overview Shielded Metal Arc Welding (SMAW) An arc welding process that produces coalescence of metals by heating them with an arc between a covered metal electrode and the workpiece(s). Shielding is obtained from decomposition of the electrode covering.
  • Page 28 A standard line can be chosen/programmed in a matter of seconds with the simple selection of a few base parameters TransSynergic and TransPulseSynergic – Standard MIG power sources available from Fronius – Both have the ability to do standard (conventional “2 dial”) welding and synergic welding (one dial) –...
  • Page 29 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process MIG – Short Circuit Transfer Short Circuit Transfer This is a transfer mode where the electrode wire touches the work piece “snubbing out” the arc and the heat from electrical resistance violently pinches off and deposits the molten wire electrode into the weld pool.
  • Page 30 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process MIG – Pulsed Current Welding (Pulse) Pulse Welding (GMAW-P): This is a GMAW process variation in which the welding current is pulsed resulting in a lower heat input for a given set of welding parameters when compared to conventional GMAW.
  • Page 31 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process Gas Characteristics...
  • Page 32 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process Overview of Active Mixed Gas Ar/CO Ar/O Fusion Penetration Very Good Good Good Very Good More CO = better fusion Critical penetration Normal Pores Very Little Pore-sensitive More CO = fewer pores Arc Stability Poor, except KL...
  • Page 33 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process Impact of CO on the Arc 5% CO 18% CO • Narrow arc range • Wider arc range • Deeper, narrower fusion • Wider fusion penetration penetration • Little pore creation •...
  • Page 34 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process Fronius Options Gas Flow Typically, the weld system opens and closes the gas valve. If flow monitoring is desired within the system, the • The flow rate of the shielding gas is a critical aspect of following options are available.
  • Page 35 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process Torch Movement and Handling Neutral Travel Angle Push Travel Angle Drag Travel Angle...
  • Page 36 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process Discontinuity...
  • Page 37 / Battery Charging Systems / Welding Technology / Solar Electronics Weld Process Discontinuity...
  • Page 38 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Initial Set-up and Turn On...
  • Page 44 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation MIG Correction Values Correction Value 1 Correction Value 2 +30 = longer arc length more voltage +5 = More inductance → Lower peak current, soft arc → Standard Synergic = Standard arc length = Standard inductance...
  • Page 45 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – Controls (TPS)
  • Page 46 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – Indicators (TPS)
  • Page 47 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – Indicators (TPS)
  • Page 48 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – Controls (CMT)
  • Page 49 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – Indicators (CMT)
  • Page 50 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – Indicators (CMT)
  • Page 51 / Battery Charging Systems / Welding Technology / Solar Electronics Processes Use and Operation...
  • Page 52 / Battery Charging Systems / Welding Technology / Solar Electronics Processes Job Programing and Editing...
  • Page 53 / Battery Charging Systems / Welding Technology / Solar Electronics Processes Resistance Test...
  • Page 54 / Battery Charging Systems / Welding Technology / Solar Electronics Processes Push Pull Alignment...
  • Page 55 / Battery Charging Systems / Welding Technology / Solar Electronics Processes PPU - Additional Information...
  • Page 56 / Battery Charging Systems / Welding Technology / Solar Electronics Processes Functional Tests...
  • Page 57 / Battery Charging Systems / Welding Technology / Solar Electronics Processes Functional Tests...
  • Page 58 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation TsT Parameter Reference (MIG)
  • Page 59 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation TsT Parameter Reference (Stick)
  • Page 60 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – (TsT - Manual)
  • Page 61 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – (TsT - Synergic)
  • Page 62 / Battery Charging Systems / Welding Technology / Solar Electronics Use and Operation Front Panel – (TsT - Synergic)
  • Page 63 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Drive Rolls...
  • Page 64 Consumables Liners...

  • Page 65: Contact Tips

    / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Contact Tips...
  • Page 66 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Torch Breakdown – No Drive...
  • Page 67 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Torch Breakdown – Whip Drive...
  • Page 68 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Torch Breakdown - CMT...
  • Page 69 Consumables Liner Installation Procedure Graphite/Teflon Liner Tools 1 - Whips should be laid out straight prior to installation 2 - Be sure liner is fully inserted in the whip and remove all of the free play. 3 - Cut liner flush with the diffuser and remove any burrs present after cutting. 4 - Contact tip should apply pressure against the inner liner as it is threaded into the diffuser.
  • Page 70 Consumables Liner Installation Procedure Feeder End of Torch...
  • Page 71 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables TS/TPS/KD Flux-cored (K-groove) Feeder and Cooler 42,0001,0404 Feeder Roll, .045 (1.2) 42,0001,0352 Feeder Roll, 1/16 (1.6) TS/TPS/KD Standard – Steel (T-groove) 42,0001,1732 Pressure Roll, smooth TsT Standard – Steel (U-groove) 42,0001,3275 Feeder Roll, .035 (.9) 44,0001,1406...
  • Page 72 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Manual Torch-body Consumables AL 4000 / AW 5000 AL 5000 42,0100,1205 Insulating Ring, AL 5000 42,0100,1018 Insulating Ring, AL 4000 42,0100,1016 Insulating Ring, AW 5000 42,0100,0312 Insulating Sleeve 42,0001,2970 Fixing Sleeve 42,0001,5912 Nozzle Stock, M10...
  • Page 73 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Manual Torch-body Consumables MTG 5300 S AL 3000 / AW 4000 42,0100,1014 Insulating Ring, AL 3000 42,0100,1205 Insulating Ring, MTG 5300 42,0100,1010 Insulating Ring, AW 4000 42,0100,0312 Nozzle Stock, M8 42,0001,2930 Fixing Sleeve 42,0001,3889...
  • Page 74 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Robotic Torch-body Consumables Robacta 5000 MTG 4000 44,0350,2616 Gas Nozzle Holder, twist-lock 42,0001,2970 Fixing Sleeve 42,0100,0510 Insulating Ring, MTG 4000 42,0100,1016 Insulating Ring, Robacta 5000 42,0001,5528 Nozzle Stock, M10 42,0001,5122 Nozzle Stock, M10 42,0001,3277...
  • Page 75 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Torch Drive Consumables PullMig 42,0001,6210 Wire Inlet Guide, PullMig 42,0100,1114 Intake Nozzle, .045 (1.2) 42,0100,1121 Intake Nozzle, 1/16 (1.6) 42,0001,0456 Pressure Roll, .035 - .045 (.9 – 1.2) 42,0001,0457 Pressure Roll, 1/16 (1.6) 42,0001,0452 Driver Roll, .035 - .045 (.9 –...
  • Page 76 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Torch Drive Consumables Robacta Drive 42,0100,1003 Guide Nozzle, .045 (1.2) 42,0100,1008 Guide Nozzle, 1/16 (1.6) 42,0403,0143 Pressure Roll, .035 (.9) 42,0403,0147 Pressure Roll, .045 (1.2) 42,0403,0149 Pressure Roll, .056 (1.4) 42,0403,0151 Pressure Roll, 1/16 (1.6) 42,0403,0144...
  • Page 77 / Battery Charging Systems / Welding Technology / Solar Electronics Consumables Torch Drive Consumables CMT Robacta - PullMig 42,0100,1003 Guide Nozzle, .045 (1.2) 42,0100,1008 Guide Nozzle, 1/16 (1.6) 42,0001,5774 Pressure Roll, .035 (.9) 42,0001,5735 Pressure Roll, .045 (1.2) 42,0001,5736 Pressure Roll, 1/16 (1.6) 42,0001,5772 Driver Roll, slot, .035 (.9) 42,0001,5730...
  • Page 78 / Battery Charging Systems / Welding Technology / Solar Electronics Interface Models Discrete I/O (Rob 3000, 4000, 5000, 5000 OC) Fieldbus (DeviceNet, Profibus, CANbus) Ethernet (Ethernet IP, WeldCOm)

  • Page 79: General Information

    / Battery Charging Systems / Welding Technology / Solar Electronics Interface General Information • Provide communication between the welding system and an automated controller (PLC, robot, automation, etc.). • Connects to the power source through LocalNet • Power source functions are controlled through the use of analog command values •...
  • Page 80 / Battery Charging Systems / Welding Technology / Solar Electronics Interface Major Signals Major Digital Inputs (Robot to the Power Source) Robot Ready: This signal indicated that the robot is communicating, functioning, and ready to weld. This is one of two signals REQUIRED for any sort of operation or adjustment of the welding system.
  • Page 81 / Battery Charging Systems / Welding Technology / Solar Electronics Interface Major Signals Major Digital Inputs (Robot to the Power Source) Gas Test Wire Inching/Retracting Weld Simulation Major Analog Inputs (Robot to the Power Source) Welding Power Arc Length Correction Pulse or Dynamic Correction...
  • Page 82 / Battery Charging Systems / Welding Technology / Solar Electronics Interface Major Signals Major Digital Outputs (Power Source to the Robot) Power Source Ready: Arc Stable Process Active...
  • Page 83 / Battery Charging Systems / Welding Technology / Solar Electronics Interface Major Signals...
  • Page 84 / Battery Charging Systems / Welding Technology / Solar Electronics Interface • Regardless of the mode, the welder must see Signal Interaction – Job Mode the Robot Ready and Source Error Reset signals before it will allow any sort of welding or selections to occur: •...
  • Page 85 / Battery Charging Systems / Welding Technology / Solar Electronics Interface • Regardless of the mode, the welder must see Signal Interaction – Program Mode the Robot Ready and Source Error Reset signals before it will allow any sort of welding or selections to occur: •...
  • Page 86 / Battery Charging Systems / Welding Technology / Solar Electronics Fronius Xplorer General Info...
  • Page 87 / Battery Charging Systems / Welding Technology / Solar Electronics...
  • Page 88 / Battery Charging Systems / Welding Technology / Solar Electronics Fronius Xplorer Job and Docu Tab...
  • Page 89 / Battery Charging Systems / Welding Technology / Solar Electronics Troubleshooting Weld System • Many factors can effect weld quality and many times the poor quality will come from wear parts rather than weld settings. However in some cases the weld quality can be effected by the weld settings. This would be the case if the settings have been adjusted from settings that were known to work for specific process.
  • Page 90 / Battery Charging Systems / Welding Technology / Solar Electronics Troubleshooting Welder Error Codes DSP xxx Error with the Digital Signal Processor – Reload firmware/database or replace UST EFD xxx Error with the wire feed system, refer to wire feeder error codes for more details Err 049, 051, and 052 Error detected in mains power input (phase missing or voltage too low/high).
  • Page 91 / Battery Charging Systems / Welding Technology / Solar Electronics Troubleshooting Torches...
  • Page 92 / Battery Charging Systems / Welding Technology / Solar Electronics Troubleshooting Wire Feeder Error Codes EFD 1.x through 7.x These are all internal logic errors and require a software update or SR board change EFD 7.1 Configuration Memory (config mem) error EFD 8.x Main motor or push pull motor current errors EFD 9.x...

This manual is also suitable for:

Tps 4000 mvTs 5000 mvTps 5000 mvCmt-a 4000 mvTps 3200 mvTs 4000 mv

Table of Contents

Save PDF