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Xerox Manuals
Copier
3001
Service manual
Xerox 3001 Service Manual
Engineering copier 60/50 hz
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
About this Manual
Organization
How to Use this Manual
Repair Analysis Procedures (RAPS)
Repair/ Adjustment Procedures
Reference Symbology
DC Voltage Specifications
Service Call Procedures
Section Contents
Introduction
Call Flow Diagram
Initial Action
Status Code Entry Chart
Maintenance Procedures
Xerographic Module
Mediatransport
Developer Module
Final Action
.2Status Indicator Repair Analysis Procedures
Section Contents
A1 Document Handler RAP
A4 Document Handler RAP
A6 Document Handler RAP
A7 Document Handler RAP
A9 Document Handler RAP
C9 Foreign Accessory RAP
E L Media Jam RAP
E2 Media Jam RAP
E3 Media Jam RAP
E5 Interlock Open RAP
F1 Fuser RAP
J 1 Lowtoner Fault RAP
J2 Hightoner Fault RAP
1.1 AC Power RAP
1.2 DC Power RAP
1.3 Copier Cooling Fan RAP
1.4 Ground Fault RAP
2.1 Control Panel RAP
Copy Count Meter RAP
4.1 Main Drive Motor RAP
5.1 Document Handler RAP
8.1 Media Feed Problem RAP
Mechanical Noise
Toner Cartridge RAP
High Toner Consumption RAP
Shutdowns
Tonerideveloper Dumping
. Image Quality Repair Analysis Procedures 3
Section Contents
Image Quality Definitions
Image Quality Analysis RAP
Image Quality Specifications
Copy Defect Flowchart
Damaged Media RAP
Media Handling Problems
CQ 1 Uniform Background
CQ 2 Background Banding1 Streaks
CQ 3 Black Copy
CQ 4 Blank Copy
CQ 5 Border Line
CQ6 Cold Flow
Charge Voltage
CQ 7 Developer Bead Carryover
CQ 8 Edge Banding
CQ 9 Length Distortion
CQ 10 Toner Disturbance
CQ 11 the Light Copy (Overall)
CQ 11 the Light Copy (Partial)
CQ 12 Localized Deletions
CQ 13 Offsetting
CQ 14 Registration
CQ 15 Residual Image
CQ 16 Resolution
CQ 17 Skewed Image
CQ 18 Skips
CQ 19 Smears
CQ20 Spots
Unfused Copy
Wrinkle Deletions
Trail Edge Deletion
Developer Bias RAP
Exposure RAP
Offsetting and Residual Image Isolation RAP
Section
REP 3.1 Control PWB
REP 3.2 High Voltage Power Supply (HVPS)
REP 5.1 Document Idler Rollers
(Idler Shaft, Flat Spring)
REP 5.2 Lower Document Feed Rolls
REP 5.3 Document Drive Motor
REP 6.1 Exposure Lamp
REP 6.2 Lens
REP 8.1 Media Transport Module
REP 8.2 Upper Media Feed Roll
REP 8.3 Media Idler Roll, Shah
REP 8.4 Motion Sensor
REP 8.5 Fabric Guide
REP 9.1 Xerographic Module
REP 9.2 Photoreceptor Drum Assembly
REP 9.3 Photoreceptor Drum
REP 9.4 Cleaner Blade
REP 9.5 Developer Module
REP 9.6 Toner Dispense Solenoid
REP 9.8 Developer Material
REP 9.9 Chargeiprecharge Corotron
Rep9.10
REP 9.1 1 Contamination Seal
REP 9.12 Toner Sensor Assembly
Rep 10.1
Fuser Roll
REP 10.1 Fuser Heat Rod
Rep 10.3
Fuser Triac
Rep 10.3
Rep 10.6 Fuser Drive Gear
Rep 10.8
REP 10.8 Media Deflectors
Rep 10.1 1
Rep 10.11
REP 10.13 Oil Dispense Roll Assembly
Rep 10.14
Oil Dispenser
Rep
Oil Pads W/Tag/Mod
ADJ 3.2 Timeout Interval T O Power Saver Mode
ADJ 3.3 Country Configuration
ADJ ? 1 Timeout Interval T O
Rest Mode
ADJ 5.1 Copy Size Adjustment
ADJ 8.1 Registration
ADJ 8.2 Lead Edge Margin
ADJ 9.1 Cleaner Blade Solenoid
ADJ 9.2 Electrostatic Series
ADJ 9.3 Toner Dispense Solenoid
Adj9.4 Image Density
ADJ 10.1 Fuser Temperature
. General Procedures 1 Information6 Section
Diagnostic Tests
Input Diagnostic Test Procedure
Output Diagnostic Test Procedure
Special Tests
Automatic Detoning Procedure
Combined Output Diagnostic Tests
Image on Drum Procedure
Automatic Toning Procedure
Procedure
Photoreceptor Drum Maintenance
Photoreceptor Cleaning Enhancement Procedure
Fuser Roll Initialization
Sanding the Fuser Roll
Ground and AC Voltage Checks
Functional Check
Product Demonstration
Installation Checklist
Product Demonstration Checklist
3001 Removal Procedure
General Tools and Supplies (USO). and (AO)
Supplies
Cleaning Materials
Machine Consumables
Other Tools and Supplies
Supply Kit
Installation Kit
Branch Tools
General Tools and Supplies (EO)
Lubricants
3001 Change Tag 1 MOD Lndex
Classification Codes
Introduction
3001 Change Tag/ MOD Index
Fuser and Media Handling
Specifications
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Chapters
Table of Contents
7
Service Call Procedures
15
.2Status Indicator Repair Analysis Procedures
29
. Image Quality Repair Analysis Procedures 3
109
Section
181
. General Procedures 1 Information6 Section
291
Table of Contents
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