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ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL FCT 1260 FCT 1460 Harvester Part number 81PIGB-206x edition English February 2018...
We appreciate the trust and confidence you have shown in our company by investing in a KONGSKILDE product, and hope your new machine gives you many years of reliable service. We want you to be completely satisfied with your investment.
3. COUPLING OF EQUIPMENT ..................37 PICK-UP ......................37 TRANSPORT CONVERSION ................40 FITTING CHUTES .................... 41 Chute turning ..................41 Standard chute ..................43 Folding chute ..................43 Chute for parallel operation ..............44 - 4 - PIGB-206B-02 FCT 1260-1460 0218...
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Collapsible chute .................. 51 ROTOR AND ROLLER SECTION ..............54 CUTTING LENGTHS ..................57 FCT 1260 ..................... 57 FCT 1260 MD and FCT 1460 MD ............58 REPLACEMENT AND ADJUSTMENT OF BLADES ........60 GRINDING ......................62 Grinding operation ................62 Rough grinding ..................
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9. STORAGE (WINTER STORAGE) ................108 10. ORDERING SPARE PARTS ..................109 11. DISPOSING OF THE MACHINE ................110 12. MISCELLANEOUS ....................111 HYDRAULIC DIAGRAM, FCT 1260 ............... 111 HYDRAULIC DIAGRAM, FCT 1260MD AND FCT 1460MD ......112 CONTROL SYSTEM ..................112 CONTROL BOX....................114 CONTROL SYSTEM FOR THE MACHINE ............
1. INTRODUCTION INTENDED USE The precision chop forage harvesters FCT 1260 and FCT 1460 are solely designed and manufactured for ordinary agricultural use, i.e.: Ordinary operation in fields where green crops are being cut/collected, e.g. maize, grass or whole crops used for silage production and intended for use as cattle fodder.
Many occupational injuries occur in the agricultural sector as a result of incorrect use of machinery and inadequate instruction. Personal and mechanical safety is therefore an integral part of Kongskilde’s development work. We want to protect you and your family as much as possible, but to do this we need your wholehearted cooperation.
Do not start the tractor until everyone is at a safe distance from the machine. Ensure all tools have been removed from the machine before starting the tractor. Ensure all guards have been fitted correctly. - 10 - PIGB-206B-02 FCT 1260-1460 0218...
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19. Do not attempt to remove material from the cutting unit while it is operating. 20. The PTO shaft must first be fully disconnected if material is to be removed from the forage harvester. Turn off the engine and remove the ignition key. - 11 - PIGB-206B-02 FCT 1260-1460 0218...
The drawbar pin should have a diameter of 30mm. Always select a tractor with a closed cab when using a precision chop forage harvester. - 12 - PIGB-206B-02 FCT 1260-1460 0218...
You should always protect your skin and eyes from oil splashes. (see Fig. 1-3) Seek medical assistance immediately if you are splashed by hydraulic oil at high pressure. Fig. 1-3 - 13 - PIGB-206B-02 FCT 1260-1460 0218...
For this reason, you must check and tighten the blade bolts after the first hour of use. Check periodically whether the blades and blade bolts are worn according to the rules in the user manual. - 14 - PIGB-206B-02 FCT 1260-1460 0218...
The statutory requirements concerning lights and traffic safety marking must be positioned correctly, and any trailers attached must also be checked in addition to the forage harvester. Reflectors and lighting must be cleaned regularly. - 15 - PIGB-206B-02 FCT 1260-1460 0218...
Never attempt to clean, lubricate or adjust the machine until the PTO shaft has been uncoupled, the tractor engine has stopped and the parking brake has been activated. Remove the ignition key and wait until all moving parts have stopped! - 16 - PIGB-206B-02 FCT 1260-1460 0218...
Always use safety glasses when grinding, as small particles may fly off the grindstone. Following grinding, stop the tractor engine again, remove the ignition key, change the direction of rotation and fasten all guards. REMEMBER: Always grind with all guards closed. - 17 - PIGB-206B-02 FCT 1260-1460 0218...
Damaged blades, blade bolts or shearbars must be replaced by original KONGSKILDE spare parts to ensure optimal reliability. Blades and blade bolts must be checked every day during the season.
PTO shaft correctly on the pin when performing these operations. High-voltage lines. This label is intended to warn of the danger of getting too close to high-voltage lines with the machine. Hydraulic oil under pressure Warning against hydraulic oil under pressure. - 20 - PIGB-206B-02 FCT 1260-1460 0218...
4.4 m 4.4 m 4.4 m Folding chute 3.8 m 3.8 m 3.8 m Hitch for trailer: drawbar load/ 2,000 kg/ 2,000 kg/ 2,000 kg/ total weight 15,000 kg 15,000 kg 15,000 kg - 22 - PIGB-206B-02 FCT 1260-1460 0218...
IMPORTANT: The hydraulic port for the selected A port must be locked in the pressure position to ensure a continuous oil flow to the machine's hydraulic system. The machine will control the oil pressure and flow itself if it has been fitted with LS. - 23 - PIGB-206B-02 FCT 1260-1460 0218...
IMPORTANT: It is possible to adjust the screw to such an extent that the function works in the opposite way. Unscrew the adjustment screw again until the function works correctly if this occurs. - 25 - PIGB-206B-02 FCT 1260-1460 0218...
Contact your dealer for an adapter if your tractor does not use the same connectors. IMPORTANT: When parking, position the control box in such a way as to prevent the ingress of water. - 26 - PIGB-206B-02 FCT 1260-1460 0218...
IMPORTANT: Remember to turn off the control box if the tractor is going to be stopped for some time. Although the machine is not in operation, several electric coils may be activated. These will drain the tractor’s battery. - 27 - PIGB-206B-02 FCT 1260-1460 0218...
Pick-up: While pushing the button: Push forward: The pick-up is lowered. Pull back: The pick-up is raised. It takes around two seconds to lower the pick-up completely so that the supporting wheels can follow the ground - 28 - PIGB-206B-02 FCT 1260-1460 0218...
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There are three toggle switches at the front of the control box. One of these controls the folding of the chute, while the other two switches are for accessories. These switches automatically return to the neutral centre position after being activated. - 29 - PIGB-206B-02 FCT 1260-1460 0218...
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Hold the button for about 5 seconds. The control light on the left of the control box then extinguishes. The control light on the left of the control box will remain illuminated until the metal detector is turned off. See also the section: "MD-CONTROL" - 30 - PIGB-206B-02 FCT 1260-1460 0218...
- Under no circumstances should the shaft be closer to the block than 30 mm, see measurement a. The length may be adjusted both by pulling out or pushing in the drawbar of the tractor. - 31 - PIGB-206B-02 FCT 1260-1460 0218...
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The drawbar bracket on the forage harvester may be moved back or forward in increments of 25 mm. IMPORTANT: The drawbar must always be fitted and tightened with four bolts. - 32 - PIGB-206B-02 FCT 1260-1460 0218...
30 mm distance. See measurement a in fig. 2-11. If the PTO drive shaft bottoms when turning sharply, there is a risk that the shaft and/or other transmission parts will be damaged. - 33 - PIGB-206B-02 FCT 1260-1460 0218...
PTO shaft is not at an angle, with the PTO shaft extruding between 125 and 175 Fig. 2-14 Fig. 2-14 The height of the machine is adjusted using the support leg, so that the PTO shaft is horizontal. - 34 - PIGB-206B-02 FCT 1260-1460 0218...
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Fig. 2-16 Crash pads C must be fitted in order to ensure that the wide-angle PTO shaft is not damaged. They also prevent a collision with the folding chute in its transport position, if you turn the machine too abruptly. - 35 - PIGB-206B-02 FCT 1260-1460 0218...
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Finally, while the tractor has been turned, fit the crash pads in the same way on both sides. The PTO shaft must never be raised. In the event of blockage, please extend the drawbar. - 36 - PIGB-206B-02 FCT 1260-1460 0218...
Attach the relief device to the pick-up at B. Fig. 3-2 Fig. 3-2 The PTO shaft A for the pick-up drive must be coupled. - 37 - PIGB-206B-02 FCT 1260-1460 0218...
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30 kg. The spindle lock B must be pulled out to release the spindle, and pushed in to lock it. Lift the lock to move this. Hold spindle A horizontal, so that lock B can engage. - 38 - PIGB-206B-02 FCT 1260-1460 0218...
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A. Fig. 3-6 Fig. 3-6 The hydraulic hose for lifting an auger and front roller must be connected to the quick-release coupling at the left hand catch. - 39 - PIGB-206B-02 FCT 1260-1460 0218...
The drawbar may be converted electro-hydraulically using the joystick on the control box. The hydraulic cylinder A is equipped with a safety valve B which ensures that the machine does not make any unintentional movements in cases where there may be a leaking hose. - 40 - PIGB-206B-02 FCT 1260-1460 0218...
Pos. 3 for unloading to the left When the chute is fitted, you must turn carefully from outer position to outer position in order to ensure that the hydraulic hoses are fitted correctly and are long enough. - 41 - PIGB-206B-02 FCT 1260-1460 0218...
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Fig. 3-10 Position two Fig. 3-11 Fig. 3-11 Position three NB! Not all machines offer the option for 3 positions of the bracket for chute turning. Only position 3 is offered for these machines. - 42 - PIGB-206B-02 FCT 1260-1460 0218...
The chute is operated electro-hydraulically with the joystick and toggle switch on the control box. Move the drawbar into the transport position, turn the chute into position above the stand and fold it down until it rests on the stand. - 43 - PIGB-206B-02 FCT 1260-1460 0218...
CHUTE FOR PARALLEL OPERATION Fig. 3-14 Fig. 3-14 The machine can be fitted with a chute that has a transport height of 4.4 metres. This chute cannot be folded for transport. - 44 - PIGB-206B-02 FCT 1260-1460 0218...
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Fig. 3-15 When this equipment is fitted, it is important that an extra spring A is fitted for chute relief, in order to compensate for the added weight of the chute. Bracket B must be moved to the indicated position so that the wire is not too short. - 45 - PIGB-206B-02 FCT 1260-1460 0218...
The stated speeds are the tines' peripheral speed on the ground with the maximum cutting length. Sprocket no. Number of Speed teeth Z 2064-720x 10 km/h 2065-897x (Standard) 12 km/h 2065-994x 14 km/h Fig. 4-3 Fig. 4-3 This is sprocket A, which is replaceable. - 47 - PIGB-206B-02 FCT 1260-1460 0218...
Instead, please use the procedure described in Fig. 4-10 – Fig. 4-14. WARNING: The chute for parallel operation (accessory) requires two people to open and close the rotor housing, as the weight of this exceeds the permitted amount. - 48 - PIGB-206B-02 FCT 1260-1460 0218...
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1) Turn the chute to the rear. Turn the deflectors to the centre of the operating range. Fig. 4-6 Fig. 4-6 2) Open the guard above the rotor housing and the left-hand guard. Fig. 4-7 Fig. 4-7 3) Open the lock clamps at the front of the rotor housing. - 49 - PIGB-206B-02 FCT 1260-1460 0218...
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4) Tilt the chute to the rear and down using the handle, which will open the rotor housing. 5) Close the rotor housing following the same procedure in reverse order. Fig. 4-9 Fig. 4-9 When closing the rotor housing, it is an advantage to lift the chute initially. - 50 - PIGB-206B-02 FCT 1260-1460 0218...
Fig. 4-10 Turn the chute to the rear. Turn the deflectors A to the centre of the operating range. Fig. 4-11 Fig. 4-11 Fold down the chute to about 1.5 m above the ground and mount the wheels B using the pin and split pins. - 51 - PIGB-206B-02 FCT 1260-1460 0218...
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Fig. 4-12 Fold down the chute until the wheels rest on the ground. Fig. 4-13 Fig. 4-13 3) The lock clamps C at the front of the rotor housing can now be opened safely. - 52 - PIGB-206B-02 FCT 1260-1460 0218...
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4. SETTINGS Fig. 4-14 Fig. 4-14 Now move the chute cylinder in direction "Chute closed", which opens the rotor housing. Close the rotor housing following the same procedure in reverse order. - 53 - PIGB-206B-02 FCT 1260-1460 0218...
0.2 and 0.5 mm. Then tighten the bolts F using a torque wrench to 10-12 kgm (100-120 Nm). Incorrect adjustment of the scraper may result in overheating of the smooth roller and an operational stoppage. - 54 - PIGB-206B-02 FCT 1260-1460 0218...
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Fig. 4-17 The distance between the smooth roller and the serrated roller should be a maximum of 3 mm. Adjustment may be made using the bolts G at both sides of the rotor housing. - 55 - PIGB-206B-02 FCT 1260-1460 0218...
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However, the bottom plate may be mounted when operating in crops where there is excessive waste beneath the rollers. - 56 - PIGB-206B-02 FCT 1260-1460 0218...
Theoretical cutting length 24 blades 32 blades 21 mm 15 mm 13 mm 9 mm Fig. 4-21 Fig. 4-21 The cutting lengths can be doubled by removing every other row of blades in the rotor. - 57 - PIGB-206B-02 FCT 1260-1460 0218...
4. SETTINGS FCT 1260 MD AND FCT 1460 MD Fig. 4-22 Setting 1 Setting 2 Fig. 4-22 The cutting length may be altered using the harvesting gearbox, which has two gears. This is done by removing the pin and moving the handle to the desired position.
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Fig. 4-24 The cutting lengths can be doubled by removing every other row of blades in the rotor. Fig. 4-25 Fig.4-25 The gear wheels of the harvesting gearbox are not engaged in the position between setting 1 and setting 2. - 59 - PIGB-206B-02 FCT 1260-1460 0218...
MUST be adjusted back again before new blades are fitted. Otherwise there is a risk that the new blades will collide with the shearbar when the rotor is turned. - 60 - PIGB-206B-02 FCT 1260-1460 0218...
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480 mm (from rotor tube to blade point = 178 mm). Fig. 4-28 Fig. 4-28 When replacing blade bolts it is important to ensure that the area A under the bolt heads is greased. - 61 - PIGB-206B-02 FCT 1260-1460 0218...
2. Lower guard B between the grinding device and the rotor so that there is free space between the grinding device and the rotor. Adjust the grindstone so that there is 2-3 mm clearance between the stone and the blades by turning the handle C. - 62 - PIGB-206B-02 FCT 1260-1460 0218...
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Fig. 4-32 be fixed at position 2, where the gear wheels are engaged and the rotor will rotate in the opposite direction. Close all guards. Start the tractor and maintain the RPM at slightly above idling speed. - 63 - PIGB-206B-02 FCT 1260-1460 0218...
Be careful not to grind down the cutting edge (front edge) of the blades. Block the rotor with a solid object (a piece of wood or similar) during rough grinding to ensure that the rotor does not move during this operation. - 64 - PIGB-206B-02 FCT 1260-1460 0218...
CAUTION: Only use the reverse function for a short period of time on each occasion to ensure the correct functioning and long life of the rubber disc. - 65 - PIGB-206B-02 FCT 1260-1460 0218...
This coupling function allows observant operators to change gear when the belts begin to slip, and thereby avoid a blockage in the feed intake section. - 66 - PIGB-206B-02 FCT 1260-1460 0218...
Fig. 4-36 The tightening of the belt drive is determined by the spring which is tightened to the length "A" = 400 mm, when the reverse function is in "feed in". WARNING: The spring tensioning must NOT be increased beyond the amounts specified, as this may overload the transmission. - 67 - PIGB-206B-02 FCT 1260-1460 0218...
K of the cylinder. It is not necessary to adjust for wear on the rubber disk. The cylinder will be without pressure when the reserve is set to "feed in". - 68 - PIGB-206B-02 FCT 1260-1460 0218...
A is adjusted, which must be 2-4 mm. Fig. 4-39 Fig. 4-39 If the cutting length is to be changed on the FCT 1260, the belt guide must be moved by using the bushings A supplied. - 69 -...
The function of the magnetic tub is to detect magnetic metal (metal containing iron). Fig. 5-2 Fig. 5-2 The magnetic tub A has an upward magnetic field B. This magnetic field covers the entire opening between the front two rollers. - 70 - PIGB-206B-02 FCT 1260-1460 0218...
WARNING: Do not approach the machine when the feed intake is in neutral position and the rotor is rotating. Neutral position does not guarantee that the feed intake will not start. - 71 - PIGB-206B-02 FCT 1260-1460 0218...
If nothing is found, there is a risk that metal will again enter the feed intake together with the crop when the machine is restarted. Always pay particular attention when restarting the machine after metal detection. - 72 - PIGB-206B-02 FCT 1260-1460 0218...
Fig. 5-6 When the control unit is switched on and the metal detector is on, the two control lights on the MD control unit and the light on the control box will be illuminated. - 73 - PIGB-206B-02 FCT 1260-1460 0218...
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When metal is detected: (If turned on) The reverse moves to neutral position and cannot move to feed intake until the machine has reversed for two seconds. - 74 - PIGB-206B-02 FCT 1260-1460 0218...
The distance between pawl and wheel has been supplied correctly adjusted from the factory. If readjustment is necessary, this is done using adjusting screw E on the coil - 75 - PIGB-206B-02 FCT 1260-1460 0218...
FAULT FINDING FOR MD Chapter 12 "MISCELLANEOUS" at the back of this manual contains a table for fault finding on the MD system. The table contains the most common faults, possible causes and remedies. - 76 - PIGB-206B-02 FCT 1260-1460 0218...
Cylinder A on the drawbar may be adjusted in length to change the position of the machine behind the tractor. CAUTION: There must be a minimum of 20 mm in thread engagement between the piston rod and threaded rod. - 78 - PIGB-206B-02 FCT 1260-1460 0218...
A flashing light indicates that the power to the control system has been turned off. This may be because the box has been turned off, but may also be due to a loose connection. - 79 - PIGB-206B-02 FCT 1260-1460 0218...
The forward speed is adjusted to the amount of crop and is not so high that there are frequent blockages. You drive as straight as possible into the crop and are aware of this when turning in the field. - 80 - PIGB-206B-02 FCT 1260-1460 0218...
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The position of the pick-up is locked, in both the raised and partially raised position. The supporting rollers can only follow the ground when the pick-up is fully lowered. It takes around two seconds to lower the pick-up completely with the joystick activated. - 81 - PIGB-206B-02 FCT 1260-1460 0218...
(toggle switch on the control box). It is important to have a normal RPM setting, as otherwise the chute or the rotor may become clogged. - 82 - PIGB-206B-02 FCT 1260-1460 0218...
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In order to "blow out the rotor housing", it is necessary to increase the RPM setting to maximum! Move the reverse function back to normal feed intake, and operation can be resumed. - 83 - PIGB-206B-02 FCT 1260-1460 0218...
This is a very good operating technique when the crop is to be loaded into a trailer on the right hand side of the forage harvester. - 84 - PIGB-206B-02 FCT 1260-1460 0218...
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The maximum angle that a PTO shaft may work with is 20. It is recommended that the drawbar be placed in the transport position before turning sharply to the right, or into the position corresponding to working in-line (see Fig. 6-11). - 85 - PIGB-206B-02 FCT 1260-1460 0218...
B, so that hitch eye A is mechanically locked; see fig. 6-12. This must be done in order to comply with the applicable road traffic legislation - 86 - PIGB-206B-02 FCT 1260-1460 0218...
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B. Then lower hitch eye A by activating cylinder C. The trailer will be released once hitch eye A has been lowered. Remember also to remove any connectors for lights and hoses for tipping and braking where fitted. - 87 - PIGB-206B-02 FCT 1260-1460 0218...
Ø [Nm] [Nm] [Nm] M 10 M 12 M 12x1.25 M 14 M 14x1.5 M 16 M 16x1.5 M 18 M 20 M 24 1,100 M 24x1.5 1,175 M 30 1,300 1,800 2,300 - 88 - PIGB-206B-02 FCT 1260-1460 0218...
Then rotate the hub nut backwards until the first cotter pin hole lines up. Insert the cotter pin and bend it, fill up the hub cap 3/4 with new grease and refit. - 89 - PIGB-206B-02 FCT 1260-1460 0218...
(meadows, sandy soils, etc.) CAUTION: Check the tyre pressure regularly and make sure that the wheel fixing nuts are tightened correctly - 90 - PIGB-206B-02 FCT 1260-1460 0218...
(slips). In order to ensure the clutch functions as intended, it must be "vented" at specific intervals, as dirt and moisture can lead to the clutch becoming "set". - 91 - PIGB-206B-02 FCT 1260-1460 0218...
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The nuts A must be tightened again, until they are level with the threads on the bolts, and the tines B will once again press on the clutch plates C. - 92 - PIGB-206B-02 FCT 1260-1460 0218...
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Overheating will damage the friction plates. The factory warranty supplied with the machine will be void if the clutch is blocked or rendered such that it is unable to function in some other way. - 93 - PIGB-206B-02 FCT 1260-1460 0218...
The control system for the machine contains two 10 A fuses. The fuses must only be replaced with fuses with the same rating. With the exception of the replacement of fuses, servicing must only be carried out by an authorised KONGSKILDE retailer/Service technician.
Turn in the + direction in order to tighten and in the – direction to loosen. CAUTION: It should always be possible to move the chain at least 20 mm up and down in the middle in order to avoid over-tightening. - 95 - PIGB-206B-02 FCT 1260-1460 0218...
Lubrication must be performed for every 10 hours of operation via the block until the blade rotor bearings have been lubricated. All of the grease points connected will have received enough grease by this time. - 96 - PIGB-206B-02 FCT 1260-1460 0218...
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IMPORTANT! Regular checks must be made to ensure that the lubrication hoses are intact and fitted correctly. IMPORTANT! One or several grease points may be blocked if it is not possible to squeeze grease into the block. - 97 - PIGB-206B-02 FCT 1260-1460 0218...
IMPORTANT: The oil in both the upper and lower part should be 30 mm and 25 mm respectively below the check plugs on the side of the rotary gear, as shown in the figure. Oil change: After the first 10 operating hours and annually thereafter. - 105 - PIGB-206B-02 FCT 1260-1460 0218...
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8. LUBRICATION Harvesting gear, FCT 1260 Fig. 8-2 Fig. 8-2 Oil content Quality 3.5 l 80W-90 The oil status is checked using the sight glass. The correct position of the gearbox is neutral for checking and topping up the oil.
Grease the wheel bearings with a 10 mm thick layer of grease. After fitting and adjusting the play of the wheel bearings (see Chapter 7: MAINTENANCE) fill the hubcaps 3/4 full of grease and refit. - 107 - PIGB-206B-02 FCT 1260-1460 0218...
Change the oil in the gearboxes. Store the machine in a ventilated machinery store; Jack up and support the machine to relieve pressure on the tyres. - 108 - PIGB-206B-02 FCT 1260-1460 0218...
You will find this information on the rating plate. You should make a note of this information on the first page of the spare parts catalogue supplied with the machine as soon as possible after delivery, so that you have it to hand when ordering spare parts. - 109 - PIGB-206B-02 FCT 1260-1460 0218...
Remove all consumables, e.g. PTO shafts, tyres and hydraulic components, etc. from the machine. Take re-usable parts to an authorised recycling centre. Large scrap components should be taken to an approved breaker's yard. - 110 - PIGB-206B-02 FCT 1260-1460 0218...
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CAUTION: If you are in any doubt about how to deal with a potential fault in the MD system, always contact a KONGSKILDE dealer or KONGSKILDE importer for professional guidance. This avoids you running the risk of using a defective system.
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Metal is detected, but there 1) The adjustment of the 1) Disconnect the magnetic tub is no metal in the feed magnetic field from the and send it to Kongskilde for intake section. magnetic tub has been altered. adjustment. 2) There are loose metal...
It is prohibited to carry out any modifications to the machine unless specifically authorized, in writing, by a NEW HOLLAND representative. - 121 - PIGB-206B-02 FCT 1260-1460 0218...
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Jiddikjaraw li / Apstiprinu, ka Maskine: La máquina: Masin: Maschine: Maszyna: Stroj: Машината: Η μηχανή: Machine: Machine: Gép: Máquina: Model/Type: FCT 1260- FCT 1460 La macchina: Stroj: Il-magna: Mašina: Mašīna: Machine: Designation: Mower Maskin: Stroj: Serial: Maşina: Laite: - er i overensstemmelse med Maskindirektivets bestemmelser (Direktiv 2006/42/EF) og hvis relevant også...
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- est conforme aux dispositions de la Directive relatives aux machines 2006/42/CE et également aux dispositions de la Directive sur la Directive EMC 2014/30/UE. - é in conformita' con la Direttiva Macchine 2006/42/CE e, se pertinente, anche alla Direttiva alla Direttiva EMC 2014/30/UE.