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Kongskilde 9200 DF Assembly / Parts

Vertical tillage
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KONGSKILDE 9200 DF
Vertical Tillage - Assembly/Parts
Models
769243901 9243 Vertical Tillage (43')
*Model may not be exactly as shown.
Kongskilde reserves the right to make changes to product designs and
specifications without notice or obligation to rework.
See your local Kongskilde representative for current product specific-
ations and options.
760000256 - Revision 2
Serial No. 500011 - current

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Summary of Contents for Kongskilde 9200 DF

  • Page 1 KONGSKILDE 9200 DF Vertical Tillage - Assembly/Parts *Model may not be exactly as shown. Kongskilde reserves the right to make changes to product designs and specifications without notice or obligation to rework. See your local Kongskilde representative for current product specific- ations and options.

  • Page 2: Table Of Contents

    Table of Contents Introduction: ............................3 Mainframe & Gang Tube Assembly ....................4 Center Rockshaft Assembly .........................6 Center Rockshaft Part Details ......................8 Center Lift Cylinders & Linkage Assembly ..................10 Single Point Assembly ........................12 Hitch & Turnbuckle Assembly ......................14 Light Stands & Safety Lock Assembly ....................16 Center Gang &...

  • Page 3: Introduction

    Introduction: Please take the time to carefully read all the instruction booklets provided with your new Kongskilde product. Once you are finished reading do not throw these guides out. Keep them for later review. These instruction booklets have been developed to assist you in assembling, adjusting and maintain- ing your new Kongskilde Product.

  • Page 4: Mainframe & Gang Tube Assembly

    Mainframe & Gang Tube Assembly Instructions: -Hardware included in bag 760013035 -Connect center frames and gang tubes as shown, using parts listed on next page. -Place center frames on steel shop stands during assembly until lift hydraulics are installed and working.
  • Page 5 Parts List / 9200 DF Mainframe & Gang Tube Assembly. Date: Dec 2015 Fig. Part no. Description 760013054 Center Mainframe Assembly, LH 760013055 Center Mainframe Assembly, RH 760013060 Leveling Pivot Linkage Mount Assembly 760013061 Gang Tube Assembly, Front Center 760013062...

  • Page 6: Center Rockshaft Assembly

    Center Rockshaft Assembly Instructions: -Hardware included in bag 760013038 -Insert wear sleeves into rockshaft blocks before assembling rockshaft. -Assemble rockshaft, spindles and wheels to center frame as shown, using parts listed on next page. -IMPORTANT: Install wheels to the spindles so the wheel rims are offset toward the wheel arms (Narrow setting).
  • Page 7 Parts list / 9200 DF Center Rockshaft Assembly. Date: April 2015 Fig. Part no. Description 760013025 Center Rockshaft Assembly 760031190 Center Rockshaft Sleeve 760031189 Center Rockshaft Block 7600355102 Hex Bolt, 3/4" X 9-1/2" GR. 8 600366024 Nut, Toplock 3/4" 7600473123 871 Hub &...

  • Page 8: Center Rockshaft Part Details

    Center Rockshaft Part Details...
  • Page 9 Parts list / 9200 DF Center Rockshaft Part Details. Date: April 2015 Fig. Part no. Description 760016051 Center Rockshaft Wdmt (with cylinder bushings) 760016052 Center Tandem Wdmt (with grease fittings) 7600473127 Cup, Bearing - JM207010A 7600473126 Cone, Bearing - JM207049 600473057 Seal, 2-3/4"...

  • Page 10: Center Lift Cylinders & Linkage Assembly

    Center Lift Cylinders & Linkage Assembly Instructions: -Hardware included in bag 760013040 -Attach lift cylinders and linkages as shown with ports facing forward/up, using parts listed on next page. -Use pins which come with cylinders - pins shown are for repair only.
  • Page 11 Parts list / 9200 DF Fold Center Lift Cylinders & Linkage Asy. Date: April 2015 Fig. Part no. Description 760016029 Center Linkage Tube 760013067 Rear Cylinder Linkage (Includes Item 7) 600474633 Cylinder, 4-1/2" X 12" 600356029 Hex Bolt, 1" X 5-1/2" GR. 5 600366032 Nut, Toplock 1"...

  • Page 12: Single Point Assembly

    Single Point Assembly Instructions: -Hardware included in bag 760013041 -Assemble parts to frame as shown, using hardware listed on next page. -Slide outer tube (2) over inner tube (1) and insert through upright bracket (3) before bolting on rear tube (4). Connect rear tube to inner tube using 4 holes closest to the bend on the elbow plates (5)
  • Page 13 Parts list / 9200 DF Single Point Assembly. Date: Dec 2015 Fig. Part no. Description 760013102 Asy, Single Point Inner Tube 760033114 Asy Single Point Outer Tube 760016034 Single Point Upright 760015095 Single Point Rear Tube 760015096 Elbow Plate 600356007 Hex Bolt, 3/8"...

  • Page 14: Hitch & Turnbuckle Assembly

    Hitch & Turnbuckle Assembly Instructions: -Hardware included in bag 760013042 -Attach hitch, turnbuckle and components to frame as shown, using hardware listed on next page. -Turnbuckle should be installed with an initial pin-pin length of about 104". -Optional: After rockshaft, linkages, and hitch are assembled, lift cylinder stops can be installed on center lift cylinders to support the machine instead of shop stands.
  • Page 15 Parts list / 9200 DF Hitch & Turnbuckle Assembly. Date: Dec 2015 Fig. Part no. Description 760013068 Asy, T-Hitch 760015072 Hitch Pivot Pin 7600356163 Hex Bolt, 3/8" X 2-3/4" GR. 5 600366028 Nut, Toplock 3/8" 760033027 Turnbuckle Assembly (Includes Items 22-25)

  • Page 16: Light Stands & Safety Lock Assembly

    Light Stands & Safety Lock Assembly Instructions: -Hardware included in bags 760013048, 760013101 -Attach light stands and safety locks to center frame. -IMPORTANT: Light tubes should be mounted on stands as far outwards as possible. -Disconnect safety pin chain from split ring and route chain through base of plates as shown be- low.
  • Page 17 Parts list / 9200 DF Light Stands & Safety Lock Assembly. Date: Dec 2015 Fig. Part no. Description 760016036 Light Stand Wdmt 7600356163 Hex Bolt, 3/8" X 2-3/4" GR. 5 600366028 Nut, Toplock 3/8" 760013104 Asy, Light Tube, LH 760013105...

  • Page 18: Center Gang & Scraper Assembly

    Center Gang & Scraper Assembly Instructions: -Hardware included in bags 760013044, 760013046, 760013047 -Attach bearing towers (2 & 3), c-springs (4), and scraper bracket (5) to gang assemblies using hard- ware listed on next page. Torque bolts (6) to 300 ft-lbs. NOTE: Rotate gang bearing so grease fit- ting is facing rearwards.
  • Page 19 Parts list / 9200 DF Center Gang & Scraper Assembly. Date: February 2016 Fig. Part no. Description 760013003 Gang Assembly, 11-Blade Center Front 760013006 Gang Assembly, 9-Blade Center Rear - not shown 604002087 Tower, Gang Bearing 760012000 Tower, Gang Bearing Scraper LH (Included in Scraper Option)

  • Page 20: Gang Assembly Details

    Gang Assemby Details NOTE: The only gang assemblies with an 18" end blade are E & F.
  • Page 21 Parts list / 9200 DF Gang Assembly Details. Date: April 2015 Fig. Part no. Description 604002066 Shaft, 11-Blade 604002064 Shaft, 9-Blade 604003292 Shaft, 12-Blade 604002065 Shaft, 10-Blade 604002194 Washer, Disc Gang, 1/4" Thick 604002127 Spool, Full 604002124 Blade, Soil Razor 20"...

  • Page 22: Inner Wing & Gang Tube Assembly

    Inner Wing & Gang Tube Assembly Instructions: -Hardware included in bag 760013036 -Connect inner wing frames to center frame as shown, using parts listed on next page. -Attach gang tubes and hinges as shown, using parts listed on next page.
  • Page 23 Parts list / 9200 DF Inner Wing & Gang Tube Assembly. Date: April 2015 Fig. Part no. Description 760013056 Inner Wing Frame Assembly, LH 760013057 Inner Wing Frame Assembly, RH (not shown) 7600355106 Hex Bolt, 1-1/2"-6 X 10-1/2" GR. 8 Special 7600366053 Nut, Toplock 1-1/2"-6...

  • Page 24: Inner Wing Fold Cylinder Assembly

    Inner Wing Fold Cylinder Assembly Instructions: -Hardware included in bag 760013043 -Attach fold cylinders as shown with ports faceing the rear, using parts listed on next page. NOTE: On base end of cylinders, use pins which come with cylinders. Pin shown is for repair only.
  • Page 25 Parts list / 9200 DF Inner Wing Fold Cylinder Assembly. Date: April 2015 Fig. Part no. Description 7600474689 Cylinder, 4" X 30" Tie-Rod 600383136 Pin 1" - 85MM 600381018 Flat Washer, 1" 600383117 Clip, Ring Cotter 1" 600383119 Pin 1" - 112MM 7600383216 Spring Bushing, 1"...

  • Page 26: Inner Wing Wheelarm & Cylinder Assembly

    Inner Wing Wheelarm & Cylinder Assembly Instructions: -Hardware included in bag 760013039 -Assemble wheelarm and lift cylinder to wing as shown with ports facing up, using parts listed on next page. -Initially adjust eyebolt (9) so that about 1-1/8" of thread is exposed on the cylinder side. See im- age on next page.
  • Page 27 Parts list / 9200 DF Inner Wing Wheelarm & Cylinder Assembly. Date: April 2015 Fig. Part no. Description 604002043 Mount, Wheel Arm Pivot 600355046 Hex Bolt, 3/4" X 2-1/2" GR. 8 600366024 Nut, Toplock 3/4" 760013018 Wheelarm & Tandem Assembly, Left 760013019 Wheelarm &...

  • Page 28: Wing Wheelarm Part Details

    Wing Wheelarm Part Details...
  • Page 29 Parts list / 9200 DF Wing Wheelarm Part Details. Date: April 2015 Fig. Part no. Description 760016024 Wheel Arm Wdmt, LH 760016025 Wheel Arm Wdmt, RH (not shown) 7600383216 1" Connex Bushing 760016070 Wing Tandem Wdmt 76301137 Race JLM 506810...

  • Page 30: Inner Wing Gang & Scraper Assembly

    Inner Wing Gang & Scraper Assembly Instructions: -Hardware included in bags 760013045, 760013046, 760013047 -Attach bearing towers (2 & 3), c-springs (4), and scraper bracket (5) to gang assemblies using hard- ware listed on next page. Torque bolts (6) to 300 ft-lbs. NOTE: Rotate gang bearing so grease fit- ting is facing rearwards.
  • Page 31 Parts list / 9200 DF Inner Wing Gang & Scraper Assembly. Date: February 2016 Fig. Part no. Description 760013027 Gang Assembly, 12-Blade Inner Wing Front - not shown 760013028 Gang Assembly, 12-Blade Inner Wing Rear - not shown 604002087 Tower, Gang Bearing...

  • Page 32: Outer Wing & Gang Tube Assembly

    Outer Wing & Gang Tube Assembly Instructions: -Hardware included in bag 760013037 -Connect outer wing frames to inner frames as shown, using parts listed on next page. -Attach gang tubes as shown, using parts listed on next page.
  • Page 33 Parts list / 9200 DF Outer Wing & Gang Tube Assembly. Date: April 2015 Fig. Part no. Description 760013058 Outer Wing Frame Assembly, LH 760013059 Outer Wing Frame Assembly, RH (not shown) 7600355107 Hex Bolt, 1-1/4"-7 X 9" GR. 8 Special 600366033 Nut, Toplock 1-1/4"-7...

  • Page 34: Outer Wing Fold Cylinder Assembly

    Outer Wing Fold Cylinder Assembly Instructions: -Hardware included in bag 760013043 -Attach fold cylinders, with ports facing the rear, and fold link as shown , using parts listed on next page. -Install wing stands as shown.
  • Page 35 Parts list / 9200 DF Outer Wing Fold Cylinder Assembly. Date: April 2015 Fig. Part no. Description 7600474689 Cylinder, 4" X 30" Tie-Rod 600383119 Pin 1" - 112MM 600381018 Flat Washer, 1" 600383117 Clip, Ring Cotter 1" 760016059 Link, Outer Fold 600383114 Pin 1"...

  • Page 36: Outer Wing Wheelarm & Cylinder Assembly

    Outer Wing Wheelarm & Cylinder Assembly Instructions: -Hardware included in bag 760013039 -Assemble wheelarm and lift cylinder to wing as shown with ports facing up, using parts listed on next page. -Initially adjust eyebolt (9) so that about 1-1/8" of thread is exposed on the cylinder side. See im- age on next page.
  • Page 37 Parts list / 9200 DF Wing Wheelarm & Cylinder Assembly. Date: April 2015 Fig. Part no. Description 604002043 Mount, Wheel Arm Pivot 600355046 Hex Bolt, 3/4" X 2-1/2" GR. 8 600366024 Nut, Toplock 3/4" 760013018 Wheelarm & Tandem Assembly, Left 760013019 Wheelarm &...

  • Page 38: Outer Wing Gang & Scraper Assembly

    Outer Wing Gang & Scraper Assembly Instructions: -Hardware included in bags 760013045, 760013046, 760013047 -Attach bearing towers (2 & 3), c-springs (4), and scraper bracket (5) to gang assemblies using hard- ware listed on next page. Torque bolts (6) to 300 ft-lbs. NOTE: Rotate gang bearing so grease fit- ting is facing rearwards.
  • Page 39 Parts list / 9200 DF Outer Wing Gang & Scraper Assembly. Date: February 2016 Fig. Part no. Description 760013029 Gang Assembly, 10-Blade Outer Wing Front - not shown 760013030 Gang Assembly, 12-Blade Outer Wing Rear - not shown 604002087 Tower, Gang Bearing...

  • Page 40: Harrow Arm & Roller Assembly

    Harrow Arm & Roller Assembly Instructions: -Hardware included in bag 760013049 -Attach harrow arms and rollers to frame as shown using parts listed on next page. -Orient rollers according to desired performance: lifting or firming the soil. See diagram below -See Appedix D (pg 61) for roller layout.
  • Page 41 Parts list / 9200 DF Harrow Arm & Roller Assembly. Date: April 2015 Fig. Part no. Description 760053021 Harrow Arm Assembly 600355028 Hex Bolt, 5/8” X 2” GR. 8 600366031 Nut, Toplock 5/8" 603151214 Tube, Roller Frame - 2500 (Wing Frames)

  • Page 42: Hydraulic Tree Assembly

    Hydraulic Tree Assembly Instructions: -Hardware included in bag 760013034. Fittings included in hydraulic kit 760013033 -Attach hydraulic hose tree to frame as shown using hardware listed on next page. -Locate tree 5" behind cross tube. -It is recommended to install bulkhead fittings (included in hydraulic kit) one at a time from bot- tom to top while routing hydraulic hoses.
  • Page 43 Parts list / 9200 DF Hydraulic Tree Assembly. Date: May 2015 Fig. Part no. Description 760015200 Hyd Hose Tree 76101374 U-Bolt, 3/8" X 6" X 7" 600382051 Lock Washer, 3/8" 600365008 Standard Nut, 3/8" 7600470475 #8 MJIC Bulkhead Tee (Includes Nut)

  • Page 44: Lift Hydraulics

    Lift Hydraulics Instructions: -Use Hydraulic Hose Kit 760013033. Hardware included in bag 760013034 -Connect hydraulic fittings and hoses as shown in this schematic. Refer to Appendix A (pg 57) for detailed routing information. -Secure hoses with hold downs provided.
  • Page 45 Parts list / 9200 DF Lift Hydraulics. Date: April 2015 Fig. Part no. Description 7600470564 Hyd Hose, 1/2"-8FJX-8MB-210" 7600470565 Hyd Hose, 1/2"-8FJX-8MB-338" 7600470566 Hyd Hose, 1/2"-8FJX-8FJX-154" 7600470567 Hyd Hose, 1/2"-8FJX-8FJX-64" 7600470568 Hyd Hose, 1/2"-8FJX-8FJX-108" 7600470569 Hyd Hose, 1/2"-8FJX-8FJX-148" 7600470570 Hyd Hose, 1/2"-8FJX-8FJX-130"...

  • Page 46: Fold Hydraulics

    Fold Hydraulics Instructions: -Use Hydraulic Hose Kit 760013033. Hardware included in bag 760013034 -Connect hydraulic fittings and hoses as shown in this schematic. Refer to Appendix A (pg 57) for detailed routing information. -Secure hoses with hold downs provided.
  • Page 47 Parts list / 9200 DF Fold Hydraulics. Date: April 2015 Fig. Part no. Description 7600470573 Hyd Hose, 3/8"-6FJX-8MB-248" 7600470574 Hyd Hose, 3/8"-6FJX-6FJX-82" 7600470575 Hyd Hose, 3/8"-6FJX-6FJX-24" 7600470576 Hyd Hose, 3/8"-6FJX-6FJX-42" 7600470577 Hyd Hose, 3/8"-6FJX-6FJX-64" 7600470578 Hyd Hose, 3/8"-6FJX-6FJX-114" 7600470579 Hyd Hose, 3/8"-6FJX-6FJX-132"...

  • Page 48: Cylinder Parts

    Cylinder Parts Lift Cylinder Fold Cylinder...
  • Page 49 Parts list / 9200 DF Cylinder Parts. Date: May 2015 Fig. Part no. Description 600474633 Cylinder 4-1/2" x 12" Rephase - Prince (PMS-AM-2546C008) 7600474694 Rod (011100737) 600474637 Seal Repair Kit (PMCK-AM-2546) 600474614 Clevis (100000326) 7600474695 Tie Rod (170301176) 600474657 Endcap (142000004) 600474634 Cylinder 4"...

  • Page 50: Light Kit Assemby

    Light Kit Assembly Instructions: -Connect electrical wiring from light kit as shown in the schematic below. Refer to Appendix B (pg 59) for detailed routing information. -Secure wiring with cable ties. 2-Pin Connector 3-Pin Connector 4-Pin Connector 4-Pin Connector 3-Pin Connector 2-Pin Connector...
  • Page 51 Parts list / 9200 DF Light Kit Assembly. Date: May 2015 Fig. Part no. Description 760033006 Light Kit 760031240 Harness, 30' Lead w/7-Pole Ag Plug 760031241 Harness, 11' - Y, LH 760031242 Harness, 15' - Y, RH 760031243 Tail Light, Red...

  • Page 52: Swivel Gauge Wheel Assembly

    Swivel Gauge Wheel Assembly Instructions: -Hardware included in bag 760033068 -Assemble gauge wheels to outer front corners of intermediate and outer wing frames as shown, using the parts listed on next page. -RH gauge wheels will be installed on left side of machine; LH gauge wheels will be installed on right side of machine.
  • Page 53 Parts list / 9200 DF Swivel Gauge Wheel Assembly. Date: Dec 2015 Fig. Part no. Description 760033066 Swivel Gauge Wheel Assembly, RH 760033067 Swivel Gauge Wheel Assembly, LH (not shown) 600356010 Hex Bolt, 5/8" X 2" GR. 5 600366031 Nut, Toplock 5/8"...

  • Page 54: Rear Hitch (Optional)

    Rear Hitch Assembly (Optional) 760014048 - 9200 DF REAR HITCH PACKAGE Instructions: -Hardware included in bag 760013253. -Remove the two rear bolts connecting the center frame. -Attach the rear hitch and supporting members to the center frame as shown below.
  • Page 55 Parts list / 9200 DF Rear Hitch Assembly. Date: Feb 2016 Fig. Part no. Description 760016117 Wdmt, Rear Hitch 7604003328 Plate, Rear Hitch Support 7604003332 Tube, Rear Hitch Support 600356101 Bolt, 1" X 5" GR.5 600366032 Nut, Toplock 1" 600356010 Bolt, 5/8"...

  • Page 56: Rear Hitch Hydraulic Kit (Optional)

    Rear Hitch Hydraulic Kit Assembly (Optional) 760014049 - 9200 DF REAR HITCH HYDRAULIC PACKAGE -Requires prior install of optional rear hitch package 760014048 Instructions: -Hardware included in bag 760013254. -Attach coupler mount bracket using hardware shown. -Install plugs and female couplers on rear of hoses from kit 760013244.
  • Page 57 Parts list / 9200 DF Rear Hitch Hydraulic Kit. Date: Feb 2016 Fig. Part no. Description 760035192 Bracket, Coupler Mount 600356103 Bolt, 1/2" x 1-1/4" GR. 5 600366030 Nut, Lock 1/2"-13 7600470598 Hose 3/8"-8MB-8MB-432" LG 7600470530 Plug, 1/2" Dust 7600470599 Coupler, 1/2"...

  • Page 58: Rear Hitch Light Extension Kit (Optional)

    Rear Hitch Light Kit Extension (Optional) 760034006U - REAR HITCH LIGHT KIT EXTENSION -Requires prior install of optional rear hitch package 760014048 Instructions: -Hardware included in bag 760033058 -Attach socket mounting bracket and socket using hardware shown. -Route wiring harness along rear hitch as shown and connect to existing light harness. -Disconnect existing left &...
  • Page 59 Parts list / 9200 DF Rear Hitch Light Kit Extension. Date: Feb 2016 Fig. Part no. Description 760031213 Bracket, 7 Pole Socket Mount 760031214 Harness, 8' Extension w/ 7 Pole Socket 600356020 Bolt, 3/8" x 1" GR. 5 600366028 Nut, Toplock, 3/8"...

  • Page 60: Decal Placement

    Decal List...
  • Page 61 Parts List / 9200 DF Decal List. Date: December 2015 Fig. Part no. Description 7600475294 Decal, Kongskilde 7600475300 Decal, Kongskilde 9200, LH 7600475301 Decal, Kongskilde 9200, RH 7600475295 Decal, Kongksilde M/A 7600475263 Decal, Gang Angle, LH 7600475264 Decal, Gang Angle, RH...

  • Page 62: Assembly Completion

    Assembly Completion After assembly is complete, charge the wheel lift cylinders with a tractor or hydraulic unit, fully extending and retracting the cylinders several times. Hold the hydraulic lever open at the end of the stroke to purge the air from the system. Fully extend the lift cylinders and install the transport safety locks onto the center lift cylinders.

  • Page 63: Appendix A - Hose Routing

    Appendix A Hydraulic Hose Routing Details...
  • Page 64 Appendix A Route hoses from cross fittings to front wing fold cylinders Route hoses from hydraulic tree to rear wing fold cylinders...

  • Page 65: Appendix B - Light Wire Routing

    Appendix B Safety Lighting Wire Routing Details...

  • Page 66: Appendix C - Gang Layout

    Appendix C Gang & Scraper Tube Layout...

  • Page 67: Appendix D - Roller Layout

    Appendix D Roller Layout...

  • Page 68: Appendix E - Decal Locations

    Appendix E Decal Locations...

  • Page 70: Appendix F Torque Chart

    Appendix F Torque Chart...
  • Page 71 Notes:________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ ____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________...
  • Page 72 760000256 February 2016...

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