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Kongskilde Z 8805 Operator's Manual

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ORIGINAL INSTRUCTIONS
- according to Directive 2006/42/EC, Annex I 1.7.4.1
OPERATOR'S MANUAL
Z 8805
Z 8805 T
Tedder
Part number 51514391
1
edition English
st
March 2019

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Summary of Contents for Kongskilde Z 8805

  • Page 1 ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL Z 8805 Z 8805 T Tedder Part number 51514391 edition English March 2019...

  • Page 2: Table Of Contents

    Contents 1 GENERAL INFORMATION Note to the owner................1-1 Intended use.
  • Page 3 Power Take-Off (PTO) shaft – Shorten ..........4-10 5 TRANSPORT OPERATIONS Road transport Transport on public roads .
  • Page 4 Every 25 hours Hinge pins ................7-13 Every 40 hours Power Take-Off (PTO) shaft .
  • Page 5 11 FORMS AND DECLARATIONS EC Declaration of Conformity ............. 11-1...

  • Page 7: General Information

    Directives 2006/42/EC and 2014/30/EU. Always use genuine KONGSKILDE Service Parts or parts that match at least the same quality, reliability and func- tionality as the equivalent original Service Parts when you service and repair your implement and do not modify your implement without a written permission of the manufacturer.
  • Page 8 KONGSKILDE is not liable for any damage caused by the use of ''non-genuine” parts and accessories. Rely on your authorized dealer to supply you with genuine KONGSKILDE parts only. These parts are covered by our warranty and will give you the best performance.
  • Page 9 It is prohibited to carry out any modifications to the implement unless specifically authorized, in writing, by a KONGSKILDE representative. CLEANING YOUR IMPLEMENT When you use a high pressure washer, do not stand too close to the implement and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, and so on.

  • Page 10: Intended Use

    1 - GENERAL INFORMATION Intended use The KONGSKILDE rotary tedder can only perform the sults from the improper use of the implement. The user usual work in agriculture. Only connect the rotary ted- bears that risk. der to a tractor which corresponds with the specifications Always observe the following safety instructions as well of the implement and is legal to use.

  • Page 11: Prohibited Usage

    1 - GENERAL INFORMATION Prohibited usage Sweeping of for example farmyards with the tine arm as- sembly or brooms fastened to these is not allowed. There is a risk that for example stones are thrown out from the working area of the implement with danger of personal in- jury or damage to objects.

  • Page 12: Electro-Magnetic Compatibility (Emc)

    • Ensure that each piece of non‐ KONGSKILDE equipment fitted to the machine bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.

  • Page 13: Manual Scope And Required Training Level

    KONGSKILDE during normal operation, routine service, and maintenance. Periodic service consists of activities that are necessary to maintain the expected life of the KONGSKILDE ma- This manual does not contain all the information that re- chine. These activities have defined intervals.
  • Page 14 1 - GENERAL INFORMATION must demonstrate the ability to operate and service the KONGSKILDE machine in a correct and safe manner.

  • Page 15: Product Identification Number (Pin)

    The Product Identification Number (PIN) is a serial num- ber that identifies the implement. The serial number, model and other specifications are on the PIN plate. Provide your KONGSKILDE dealer with the model and the PIN when you order parts. Z8805 ZEIL18HT00546EA...
  • Page 16 1 - GENERAL INFORMATION Z8805T ZEIL18HT00548FA Company name Maximum permissible load divided per each axle and drawbar Brand identification logo Réceptionné le par la DRIEE Ile de France (for France only) Mail address (10) Product Identification Number (PIN) Model year Model (11) Year of construction...

  • Page 17: Product Identification

    1 - GENERAL INFORMATION Product identification NOTE: Do not remove or change the Product Identifica- tion Number (PIN) plate (1) on the implement. For future reference, record your implement model and PIN in the spaces below. Model Product Identification Number (PIN) Z8805 The PIN plate (1) is placed on the right-hand side of the implement.
  • Page 18 1 - GENERAL INFORMATION Z8805T The PIN plate (1) is placed on the front side of the imple- ment. The PIN is also engraved on the chassis at (A) above the PIN plate (1). ZEIL18HT00836FA 1-12...

  • Page 19: Operator's Manual Storage On The Machine

    1 - GENERAL INFORMATION Operator's manual storage on the machine Keep this operator's manual protected and accessible on the tractor whenever you transport or operate the imple- ment. 1-13...

  • Page 20: Implement Orientation

    1 - GENERAL INFORMATION Implement orientation NOTE: To determine the left-hand side and the right-hand side of the implement, stand behind the implement and face the direction of travel during working operation. The following overhead view illustration is a general repre- sentation of the implement.
  • Page 21 1 - GENERAL INFORMATION Z8805T ZEIL18HT00839FA NOTE: The arrow indicates the direction of the implement during working operation. (A) Front of the implement. (B) Right-hand side of the implement. (C) Rear of the implement. (D) Left-hand side of the implement. 1-15...
  • Page 22 1 - GENERAL INFORMATION 1-16...

  • Page 23: Safety Information

    2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 24: General Recommendations

    2 - SAFETY INFORMATION General recommendations Most farm machinery accidents can be avoided by the • Never let the implement run without supervision. observance of a few simple safety precautions. • Always keep a first aid kit handy. • This operator’s manual contains important information •...

  • Page 25: Illustrations

    2 - SAFETY INFORMATION Illustrations WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A NOTE: Some of the illustrations in this manual have been obtained by photographing prototypes.

  • Page 26: Legal Obligations

    2 - SAFETY INFORMATION Legal obligations Your machine may be equipped with special guarding or Therefore, check local legislation on the usage of this ma- other devices in compliance with local legislation. Some chine. of these require active action by the operator.

  • Page 27: Fire Or Explosion Prevention

    2 - SAFETY INFORMATION Fire or explosion prevention 1. Crop material, trash, debris, bird nests or flammable non-flammable solvent before you weld or cut with a material can ignite on hot surfaces. flame. 2. Inspect the electrical system for loose connections or 5.

  • Page 28: Hazardous Chemicals

    2 - SAFETY INFORMATION Hazardous chemicals 1. If you are exposed to or come in contact with haz- well as the information in this manual when you ser- ardous chemicals you can be seriously injured. vice the machine. The fluids, lubricants, paints, adhesives, coolant, 4.

  • Page 29: Starting Up The Implement Safely

    2 - SAFETY INFORMATION Starting up the implement safely Before you attach the implement to the tractor, ensure that Repair immediately a damaged PTO shaft before you the tractor is in good working order and that the brakes work with the implement. are efficient, particularly if you operate on hilly ground.

  • Page 30: Traveling On Public Roads

    2 - SAFETY INFORMATION Traveling on public roads Comply with the relevant traffic regulations Passengers WARNING Do not allow passengers to ride in the tractor unless a specific seat is provided. Impact hazard! Take care when making turns. The machine During transport, the transportation of people on the top rear end swings out when changing direction.
  • Page 31 2 - SAFETY INFORMATION When you turn during transport pay attention to the over- After you finish the transport, before you leave the tractor, hang and/or oscillating weight of the implement. always lower the implement to the ground in parking po- sition, turn off the tractor engine, pull the parking brake, Use engine braking when you drive down hills.

  • Page 32: Operating The Implement Safely

    2 - SAFETY INFORMATION Operating the implement safely Never attempt to remove residues from the implement while the implement runs. Such an imprudence could cost WARNING life or limb. Always disengage the Power Take-Off (PTO) Hazard to bystanders! shaft mechanism, switch OFF the tractor engine and ap- Always sound the horn before starting the ma- ply the parking brake before you remove residues.

  • Page 33: Stopping The Implement Safely

    2 - SAFETY INFORMATION Stopping the implement safely the tractor cab, then the following precautions must be followed: WARNING • Bring the tractor engine to low idle speed. Moving parts! Some components may continue to run after • Disengage all drive systems. disengaging the drive systems.

  • Page 34: Maintenance

    2 - SAFETY INFORMATION Maintenance link arms of the tractor so that the implement cannot move to a lower position unintentionally. WARNING • Relieve the pressure, stop the engine and remove the Maintenance hazard! ignition key, before you connect or disconnect fluid Before you start servicing the machine, attach lines.

  • Page 35: Personal Protective Equipment (Ppe)

    2 - SAFETY INFORMATION Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as pro- tective clothing, eye protection, hearing protection, dust mask, hard hat, heavy gloves, work boots, and/or any other PPE that provides for the safety and protection of the individual that operates this equipment.

  • Page 36: Safety Requirements For Fluid Power Systems And Components - Hydraulic Systems

    2 - SAFETY INFORMATION Safety requirements for fluid power systems and components - hydraulic systems Before you start the engine or pressurize the hydraulic system, install and tight correctly all the hydraulic cou- plings. Check that all hoses and fittings are not damaged. Replace immediately damaged components.

  • Page 37: Noise Emission

    2 - SAFETY INFORMATION Noise emission The measuring and reporting of the noise level were car- ried out according to ISO 5131. The noise level produced by the implement is below 70 dB. The noise level was measured in the cabin of the tractor where the head of the operator is usually situated.

  • Page 38: Vibration Levels

    2 - SAFETY INFORMATION Vibration levels Install all revolving parts correctly before you start the im- plement. An unbalance can create vibrations that damage the implement. NOTE: You must check that the all part are in the correct position before start the implement. NOTE: If the vibrations or the noise of the implement in- crease considerably during the operation, stop the work immediately.

  • Page 39: Implement Stability

    2 - SAFETY INFORMATION Implement stability The combination of your tractor and implement can become unstable, due to the additional weight that the implement adds to the tractor. In order to guarantee stable and safe transport, you must check if you need ballast weights for transport and field work.

  • Page 40: Ecology And The Environment

    KONGSKILDE dealer, who will dispose of the used this legislation. Where no legislation exists, obtain in- batteries or recycle the used batteries properly. In some formation from suppliers of oils, filters, batteries, fuels, countries, this is a legal requirement.

  • Page 41: Safety Signs

    2 - SAFETY INFORMATION Safety signs The following safety signs are on your implement as a guide for your safety and for the safety of those who work with you. Walk around your implement and note the significance and location of all safety signs before you operate your implement.
  • Page 42 2 - SAFETY INFORMATION Z8805 ZEIL18HT00508FA ZEIL18HT00509FA 2-20...
  • Page 43 2 - SAFETY INFORMATION Z8805T ZEIL18HT00511FA ZEIL18HT00510FA 2-21...
  • Page 44 2 - SAFETY INFORMATION 81PR80-0859 Part number: 81PR80-0859 1627900A Part number: 811627900 2-22...
  • Page 45 2 - SAFETY INFORMATION 1627030A Part number: 811627030 Safety sign (1) Read the operator's manual and the safety instructions. Read the operator's manual to operate the implement and to avoid unnecessary accidents and damages to the im- plement. WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY.
  • Page 46 2 - SAFETY INFORMATION Safety sign (2) Always stop the tractor engine before you adjust, main- tain, repair, or lubricate the implement. Also remember to remove the ignition key. Make sure that nobody starts the engine, until you have finished. Part of part number: 81PR80-0859 WARNING Avoid injury! Always do the following before...
  • Page 47 2 - SAFETY INFORMATION Safety sign (5) NOTE: Valid only for Z8805. The sign indicates the maximum Revolutions Per Minute (RPM) and the direction of rotation of the Power Take-Off (PTO). Reference to the minimum overlapping on the profile tubes and the minimum distance required not to bottom the shaft.
  • Page 48 2 - SAFETY INFORMATION Safety sign (9) Make sure that there are no persons in the swivel area of the boom arms. Keep a safe distance. Part of part number: 811627030 1627030A_1 Safety sign (10) Torque again all screws every 5 h of operation. Part of part number: 811627030 1627030A_2 Safety sign (11)
  • Page 49 2 - SAFETY INFORMATION Safety sign (13) NOTE: Valid only for Z8805T. Lifting point safety sign. WARNING Crushing hazard! Use the machine lifting points when you lift and/or move the machine with heavy handling equipment. Lift the machine only from the in- dicated lifting eye hookup points.
  • Page 50 2 - SAFETY INFORMATION 2-28...

  • Page 51: Controls And Instruments

    3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Information Operating principles For all information related to the description and the lo- ter “Controls and Instruments” in the operator’s manual cation of the controls to use your implement, see chap- of your vehicle.
  • Page 52 3 - CONTROLS AND INSTRUMENTS...

  • Page 53: Operating Instructions

    4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit Preparing for operation NOTICE: Only authorized and informed personnel can mount the implement. NOTICE: The necessary tools and adjustment tools must be available. NOTICE: Incorrect assembly of the implement is highly dangerous.

  • Page 54: Installation Of The Rotor Arms

    4 - OPERATING INSTRUCTIONS Installation of the rotor arms 1. The tine arm (1) is pre-assembled with the items as follows: ○ Tine supports (2) and (3). ○ Tine (4). ○ Bolt, washer, nut (5). 2. Torque the nut (5) to 135 N·m (100 lb ft). 3.

  • Page 55: Starting The Unit

    4 - OPERATING INSTRUCTIONS Starting the unit Connection to the tractor WARNING Crushing hazard! Use care when you connect and disconnect the machines. Never stand between the trac- tor and the implement when you connect the link arms. Failure to comply could result in death or se- rious injury.
  • Page 56 4 - OPERATING INSTRUCTIONS The tedder Z8805T is equipped with hitch pins (Category II). The installation of the balls depends on the equipment of the tractor. ZEIL17HT00112AA Minimize the sideways movement of the link arms on the tractor to avoid oscillation of the implement during work and transport.
  • Page 57 4 - OPERATING INSTRUCTIONS Electric system The lighting system (1) is equipped with a seven pole plug for the trailer socket. Connect this plug to the socket at the rear of the tractor. NOTICE: Check the lighting system after the connection. Dirt and moisture can cause contact problems or short circuit.

  • Page 58: Connection To The Tractor (For Z8805)

    4 - OPERATING INSTRUCTIONS Connection to the tractor (for Z8805) Connection to the link arms and top link of the tractor NOTICE: Always use the transport lock when you trans- port the implement. NOTICE: The instructions are based on a fully mounted implement in locked transport position with the support folded down.
  • Page 59 4 - OPERATING INSTRUCTIONS NOTICE: When the implement is lifted with the rear hy- draulics, make sure to close the rear window of the trac- tor. NOTICE: If the rear window is open there is a risk that the parts of the implement will damage the rear window. ZEIL17HT00014AA Hydraulic connection For the conversion from transport to working position the...

  • Page 60: Connection To The Tractor (For Z8805T)

    4 - OPERATING INSTRUCTIONS Connection to the tractor (for Z8805T) Connection to the link arms and top link of the tractor NOTICE: Always use the transport lock when you trans- port the implement. NOTICE: The instructions are based on a fully mounted implement in locked transport position with the support folded down.
  • Page 61 4 - OPERATING INSTRUCTIONS Hydraulic connection For the conversion from transport to working position the Z8805T needs a double-acting outlet. To clean the field boundaries is necessary an additional outlet single acting. Open the stop valve on the implement side after you make the hydraulic connection whit the tractor, so that the coupling is not under pressure.

  • Page 62: Power Take-Off (Pto) Shaft - Shorten

    4 - OPERATING INSTRUCTIONS Power Take-Off (PTO) shaft – Shorten Power Take-Off (PTO) shaft length NOTE: Do not shorten your new Power Take-Off (PTO) shaft until you are certain that it is necessary. From the factory the distance from PTO to Power Input Connection (PIC) is standard on most tractor brands.
  • Page 63 4 - OPERATING INSTRUCTIONS Shortening the PTO shaft To shorten the PTO shaft proceed as follows. 1. Fasten the PTO shaft half parts to the PTO (on the tractor) and the PIC (on the implement). The PTO shaft half parts must be at the same horizontal level, opposite each other at the shortest distance from the tractor.
  • Page 64 4 - OPERATING INSTRUCTIONS 4-12...

  • Page 65: Transport Operations

    5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Road transport Transport on public roads Installation of the warning panels NOTICE: The warning panels are warning of dangers on the implement. You must always observe the safety refer- ences. Kept clean and in readable condition tha warning panels.
  • Page 66 5 - TRANSPORT OPERATIONS Z8805 ZEIL18HT00830FA Z8805T ZEIL18HT00829FA...
  • Page 67 5 - TRANSPORT OPERATIONS Check before transport NOTICE: The tube overlap of the Power Take-Off (PTO) shaft must be in the correct position during transport. NOTICE: Before you start the PTO check that the number of RPM of the tractor PTO matches the number of RPM of the implement.

  • Page 68: Preparing For Road Transport

    5 - TRANSPORT OPERATIONS Preparing for road transport Conversion of the tedder from transport to working position NOTICE: To convert the implement from the working po- sition to transport position, place the implement in a even ground or uphill. NOTICE: Do not place the implement on slopes, to avoid the risk of overturning.
  • Page 69 5 - TRANSPORT OPERATIONS 6. Lift the implement with the link arms until you raise the wheels from the ground. 7. Briefly pull the transport safety bolt (4) and turn the transport safety bolt (4) to release the split pin (5). 8.
  • Page 70 5 - TRANSPORT OPERATIONS Z8805T NOTICE: Place the implement with all rotor wheels firmly on the ground. Disconnect the PTO. 1. Turn the handle of the change-over valve to the sym- bol "folding / unfolding of side arms” or “swivelling of transport axle”.
  • Page 71 5 - TRANSPORT OPERATIONS 8. Turn the handle (1) of the change-over valve (4) to the symbol "Swivelling of transport axle” (b). NOTE: Now you can turn the axle with the hydraulic outlet of the tractor. 9. Completely unfold the side arms to avoid damages to the implement.

  • Page 72: Shipping Transport

    5 - TRANSPORT OPERATIONS Shipping transport Transport on pallet Lift and transport the implement that is packed on a pallet Z8805 only with a fork-lift truck, crane, hoist or front loader. Load the implement with three chains. Fasten the three chains to the suspension point (see arrows in the figure beside).
  • Page 73 5 - TRANSPORT OPERATIONS NOTICE: Only transport the palletized implement (1) with a fork lift truck (2) if the forks are at least 1500 mm (59.1 in) long. Never use fork lift trucks with shorter forks to transport the palletized implement. ZEIL17HT00137AA...
  • Page 74 5 - TRANSPORT OPERATIONS Z8805 ZEIL17HT00004FA Z8805T ZEIL17HT00107FA 5-10...

  • Page 75: Connection From The Pallet

    5 - TRANSPORT OPERATIONS Connection from the pallet Z8805 1. Remove all loose attachment parts which are tied to the implement or to the pallet. 2. Place the three point linkage of the tractor at the re- quired height (lowest three point connection pin ap- proximately 350 mm (14 in) above the ground) to con- nect the implement to the tractor.
  • Page 76 5 - TRANSPORT OPERATIONS Z8805T 1. Remove all loose attachment parts which are tied to the implement or to the pallet. 2. Connect the hydraulic hose of the tedder to the tractor with quick-release cooling and electric plugs. 3. Turn the handle (1) of the change-over valve (2) to the symbol "chassis frame"...
  • Page 77 5 - TRANSPORT OPERATIONS Install the support wheels in working position. Install the tine arms to the rotor (see Page 4-2). 10. Install the warning panels to 3 m (118 in) width. ZEIL18HT00840AA 5-13...
  • Page 78 5 - TRANSPORT OPERATIONS 5-14...

  • Page 79: Working Operations

    6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### General information Special instructions WARNING Pinch hazard! Wait for all movement to stop before you ser- vice or adjust the machine or equipment. Failure to comply could result in death or seri- ous injury.
  • Page 80 6 - WORKING OPERATIONS NOTICE: Be particularly careful when you connect and dis- connect the implement. Never stand between the tractor and the implement when you connect the bearing arms. Keep all the unauthorized persons away from the danger zone until you complete the connection of the electric ca- bles, the hydraulic hoses and the PTO shaft.

  • Page 81: Conversion Of The Tedder From Transport To Working Position Z8805

    6 - WORKING OPERATIONS Conversion of the tedder from transport to working position Z8805 To convert the implement from transport position to work- ing position, place the implement in a even ground. NOTICE: In a slope surface the implement could slide down or overturn.
  • Page 82 6 - WORKING OPERATIONS Unfolding to working position 1. With the implement lift from the ground, pull the trans- port safety bolt (1) towards the left-hand side to the end of the guide of the torqued pin (2). 2. Finally the transport safety bolt (1) is turned so that the torqued pin (2) is engaged in the guide.
  • Page 83 6 - WORKING OPERATIONS Position when driving on headlands The implement has a defined position for driving of head- lands. In this position the rotors are lifted so much that the outermost rotors do not touch the ground. Activate in direction "raise" the hydraulic outlet of the trac- tor until the stop of the locking pawls (1) is in contact with the hydraulic cylinders on the front.
  • Page 84 6 - WORKING OPERATIONS Spreading from fence With the spreading from fence feature, place the imple- ment in an offset position to the right-hand side or left- hand side. During spreading from fence the implement runs in an offset position behind the tractor which means that the crop is not thrown out to the field boundary.

  • Page 85: Conversion Of The Tedder From Transport To Working Position Z8805T

    6 - WORKING OPERATIONS Conversion of the tedder from transport to working position Z8805T NOTICE: To convert the implement from transport posi- tion to working position, place the implement in a even ground. In a slope surface the implement could slide down or overturn.
  • Page 86 6 - WORKING OPERATIONS Unfolding to working position 1. Open the stop valve (1) located in the center of the implement. NOTE: With the stop valve in open position, the transport axle and the rotor arms swivel simultaneously. ZEIL17HT00115AA • Open position (A) •...
  • Page 87 6 - WORKING OPERATIONS Position when driving on headlands NOTICE: The stop valve (2) in the center of the implement must be open. The descriptions below are based on this position. ZEIL17HT00115AA The implement has a defined position for driving of head- lands.
  • Page 88 6 - WORKING OPERATIONS ZEIL17HT00117FA 6-10...
  • Page 89 6 - WORKING OPERATIONS Spreading from fence With the spreading from fence feature you can place the implement in an offset position to the right-hand side or left-hand side. During spreading from fence the implement runs in an offset position behind the tractor which means that the crop is not thrown out to the field boundary.

  • Page 90: Basic Adjustment

    6 - WORKING OPERATIONS Basic adjustment NOTICE: When you perform the basic adjustment, dis- connect the Power Take-Off (PTO), stop the engine of the tractor, and remove the ignition key. NOTICE: Never work under the rotors without sufficient support. Adjustment of working depth 1.
  • Page 91 6 - WORKING OPERATIONS Adjustment of spreading angle NOTE: It is possible to set the support wheels to different spread angles. NOTE: Adjust the wheel bracket on the wheel carrier. 1. Lift the implement to adjust the spreading angle. 2. Move the pin to adjust the spreading angle. Select the conditions as follows.
  • Page 92 6 - WORKING OPERATIONS Adjustment of the working depth with extra support wheel (option) only for Z8805 If the implement is equipped with a support wheel (option) at the suspension, adjust the working depth with the sup- port wheel at the suspension. The lever for adjustment of the link arms must be in float- ing position.

  • Page 93: Anti-Wrap Disc For The Wheel Rim

    6 - WORKING OPERATIONS Anti-wrap disc for the wheel rim In moist conditions the crop can stick/wrap around the wheel arm and lead to damage of the wheel bearings or block the wheel rotation. The anti-wrap disc (1) prevents the crop to wrap around the wheel arm and cause damage to the bearings or blockage of the wheel.

  • Page 94: Working Speed And Number Of Revolutions

    6 - WORKING OPERATIONS Working speed and number of revolutions The working speed and the number of RPM during the raking depends on the type and amount of crop, the dry matter content and the ground conditions. • Power Take-Off (PTO) number of revolutions, approxi- mately 400 –...

  • Page 95: Disconnection And Parking

    6 - WORKING OPERATIONS Disconnection and parking NOTICE: Make sure to place the implement on firm and even ground so that it is not in danger of turning over. NOTICE: Make sure that the transport safety bolt is still pushed and the implement is parked. NOTICE: Only park the implement on the transport axle and the support.
  • Page 96 6 - WORKING OPERATIONS Z8805T Choose a sufficiently firm, dry and even ground. Release the support, push it down and lock it with the hairpin cotter. Lower the link arms until the support rests safely on the ground. Secure the implement with stop blocks so that it can- not move.

  • Page 97: Installation Of Optional Equipment

    6 - WORKING OPERATIONS Installation of optional equipment Support wheel 1. Install the support wheel (3) on the plate above the Z8805 left-hand side hitch pin. 2. Adjust the desired height with the hairpin cotter (1). 3. Fix with the ring screw (2) to avoid vibrations. ZEIL17HT00008AA Z8805T ZEIL17HT00124AA...
  • Page 98 6 - WORKING OPERATIONS Dual speed gearbox 1. Disassemble the standard protection on the center Z8805 gearbox. 2. Push the dual speed gearbox (1) to the spline shaft. 3. Install the dual speed gearbox with the clamping screw. 4. Push the PTO shaft on the offset spline shaft. 5.

  • Page 99: Maintenance

    7 - MAINTENANCE MAINTENANCE###_7_### General information Maintenance General information WARNING Avoid injury! Follow ALL of the precautions listed below. Failure to comply could result in death or se- rious injury. W1091A NOTICE: Do the maintenance, the service, the cleaning, and the repair with the Power Take-Off (PTO) shaft and the engine OFF.

  • Page 100: Torque

    7 - MAINTENANCE Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated The minimum hardware tightening torque on drawings, in specifications, etcetera have priority. In the following tables, torque specifications are shown following the standard ENS7001, applicable for material class 8.8 and material class 10.9.
  • Page 101 7 - MAINTENANCE Flange head bolt/Flange nut Nominal Class 10.9 in N m (lb ft) Size 2.0 N·m (1.5 lb ft) 4.6 N·m (3.4 lb ft) 9.4 N·m (6.9 lb ft) 15.9 N·m (11.7 lb ft) 38.7 N·m (28.5 lb ft) 76.5 N·m (56.4 lb ft) 134 N·m (98 lb ft) 213 N·m (157 lb ft)
  • Page 102 7 - MAINTENANCE Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings • (1) – Manufacturer's identification • (3) – Property class • (2) – Clockwise type markings indicate property class and may include manufacturer identification (if applied), Example: property marks 240°...

  • Page 103: Torque For Class 12.9

    7 - MAINTENANCE Torque for class 12.9 Bolts of quality 12.9 are used on the implements. Make sure to use the same type of bolts and nuts to replace bolts and nuts of quality 12.9. It is easier to torque bolts and nuts to correct value of torque if you lubricate bolts and nuts with oil.

  • Page 104: Fluids And Lubricants

    7 - MAINTENANCE Fluids and lubricants KONGSKILDE International KONGSKILDE Lubricant grade Item Capacity brand name specification specification M1C 137-A Grease fittings As required NLGI 2 M1C 75-B API GL-5 Safety bolt As required SAE 80W90 MIL-L-2105D Power Take-Off As required Plantogel 2–S...

  • Page 105: Maintenance Planning

    7 - MAINTENANCE Maintenance planning Maintenance chart Replace Check Grease Lubricate Tighten Maintenance action Page no. After the first 3 hours of operation Bolts and fittings Every 8 hours Power Take-Off (PTO) shaft Every 20 hours Power Take-Off (PTO) shaft 7-11 Every 25 hours Hinge pins...

  • Page 106: After The First 3 Hours Of Operation

    7 - MAINTENANCE After the first 3 hours of operation Bolts and fittings Torque again all the bolts, the nuts and the fasteners after the first 3 h of work.

  • Page 107: Every 8 Hours

    7 - MAINTENANCE Every 8 hours Power Take-Off (PTO) shaft Perform the lubrication every 8 h. Lubricant: Plantogel 2–S Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL17HT00015GA...
  • Page 108 7 - MAINTENANCE Z8805T ZEIL17HT00119GA Lubricate the PTO shaft (1) in the fitting indicated in the figure. NOTICE: Clean, grease, and adjust the PTO shaft only when you stop the engine and remove ignition key. NOTICE: When the PTO shaft has been stopped there will be a momentum.

  • Page 109: Every 20 Hours

    7 - MAINTENANCE Every 20 hours Power Take-Off (PTO) shaft Perform the lubrication every 20 h. Lubricant: Plantogel 2–S Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL17HT00015GA 7-11...
  • Page 110 7 - MAINTENANCE Z8805T ZEIL17HT00119GA Lubricate the PTO shaft (1) in the fittings indicated in the figure. NOTICE: Clean, grease, and adjust the PTO shaft only when you stop the engine and remove ignition key. NOTICE: When the PTO shaft has been stopped there will be a momentum.

  • Page 111: Hinge Pins

    7 - MAINTENANCE Every 25 hours Hinge pins Perform the lubrication every 25 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL18HT00505EA Z8805T ZEIL18HT00504EA Lubricate the hinge pins (1) every 25 h (12 greasing points each).

  • Page 112: Every 40 Hours

    7 - MAINTENANCE Every 40 hours Power Take-Off (PTO) shaft Perform the lubrication every 40 h. Lubricant: Plantogel 2–S Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL17HT00015GA 7-14...
  • Page 113 7 - MAINTENANCE Z8805T ZEIL17HT00119GA Lubricate the PTO shaft (1) in the fittings indicated in the figure. NOTICE: Clean, grease, and adjust the PTO shaft only when you stop the engine and remove ignition key. NOTICE: When the PTO shaft has been stopped there will be a momentum.

  • Page 114: Every 50 Hours

    7 - MAINTENANCE Every 50 hours Tire pressure NOTICE: Before do the maintenance on the tires you must stable the implement. Put a wood blocks on the tires to prevent movement of the implement. NOTICE: Mounting of wheels requires sufficient knowl- edge and correct mounting tools.

  • Page 115: Joint Piece And Boom Arm

    7 - MAINTENANCE Joint piece and boom arm Perform the lubrication every 50 h or weekly. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL18HT00505EA Z8805T ZEIL18HT00504EA Lubricate the joint piece (1) and the boom arm (2) every 50 h or weekly (four greasing points each).

  • Page 116: Steering Rod

    7 - MAINTENANCE Steering rod Perform the lubrication every 50 h or weekly. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL18HT00505EA Z8805T ZEIL18HT00504EA Lubricate the steering rod (1) every 50 h or weekly (four greasing points each).

  • Page 117: Oblong Hole (Guide)

    7 - MAINTENANCE Oblong hole (guide) Perform the lubrication every 50 h or weekly. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL18HT00505EA Z8805T ZEIL18HT00504EA Grease the oblong hole (guide) (1) every 50 h or weekly (four greasing points each).

  • Page 118: Headstock

    7 - MAINTENANCE Headstock Perform the lubrication every 50 h or weekly. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL18HT00505EA Lubricate the headstock (1) every 50 h or weekly (one greasing points each). ZEIL17HT00139AA 7-20...
  • Page 119 7 - MAINTENANCE Z8805T ZEIL18HT00504EA Lubricate the headstock (1) every 50 h or weekly (one greasing points each). ZEIL17HT00121AA 7-21...

  • Page 120: Every 200 Hours

    7 - MAINTENANCE Every 200 hours Transport safety bolt Perform the lubrication every 200 h or monthly. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. Z8805 ZEIL18HT00505EA Lubricate the transport safety bolt (1) every 200 h or monthly (four greasing points each).

  • Page 121: Every 6 Years

    The lifetime of the hoses should not exceed six years including a maximum storage time of two years. Replacement hydraulic hoses must to correspond to the technical requirements of the implement. Contact your KONGSKILDE dealer if you need any spare parts. 7-23...

  • Page 122: As Required

    7 - MAINTENANCE As required Gearboxes The maintenance of the center gearbox, and the rotor gearbox is free. Do the oil level check if there is a noticeable loss of oil with the implement in horizontal position. Lubricant for center gearbox: SAE 80W-90 Lubricant for rotor gearbox: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance.

  • Page 123: Finger Clutch

    7 - MAINTENANCE Finger clutch Lubricant: NLGI 2 The finger connections in every joint of the driveline pro- tect the rotors from damages during the turn in folder position. The double folding joint have only one link. The joints are maintenance free. ZEIL17HT00032AA 7-25...

  • Page 124: Storage

    7 - MAINTENANCE Storage Pressure washing Before you use pressure washing, clean the implement with compressed air. NOTE: Legislation in certain countries and good practice requires special treatment of waste water through sed- imentation and oil separation and controlled removal of residues.

  • Page 125: End Of Season Service

    7 - MAINTENANCE End of season service When the season is over, prepare the implement for the storage immediately. To prepare the implement for winter storage: 1. Clean the implement thoroughly. Dust and dirt absorb moisture and moisture increases the formation of rust. 2.

  • Page 126: Ordering Parts And / Or Accessories

    Order and install the spare parts and/or accessories at once before the next season. When you order spare parts, always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number (PIN) of your implement. See “Product identification” in Chapter 1 of this opera- tor’s manual.

  • Page 127: Troubleshooting

    8 - TROUBLESHOOTING TROUBLESHOOTING###_8_### Fault code resolution Troubleshooting chart This chapter is not available.
  • Page 128 8 - TROUBLESHOOTING...

  • Page 129: Specifications

    9 - SPECIFICATIONS SPECIFICATIONS###_9_### Technical data Technical data Z8805 Z8805T Rotor diameter 1.5 m (59.1 in) Number of rotors Number of arms per rotor Working width, maximum 8.8 m (346.46 in) Minimum transport width 2.95 m (116.14 in) Parking height 3.25 m (127.95 in) 3.6 m (141.7 in) Power Take-Off (PTO)

  • Page 130: Fluids And Lubricants

    9 - SPECIFICATIONS Fluids and lubricants KONGSKILDE International KONGSKILDE Lubricant grade Item Capacity brand name specification specification M1C 137-A Grease fittings As required NLGI 2 M1C 75-B API GL-5 Safety bolt As required SAE 80W90 MIL-L-2105D Power Take-Off As required Plantogel 2–S...

  • Page 131: 10 - Accessories

    10 - ACCESSORIES 10 - ACCESSORIES###_10_### General information Accessories or optional equipment listed hereafter may be part of the standard equipment for certain countries. Some of these accessories or options may not be avail- able in certain markets. 10-1...

  • Page 132: Dual Speed Gearbox

    10 - ACCESSORIES Dual speed gearbox The dual speed gearbox (1) permits to reduce the speed of the rotors by 1/3. With this speed reduction the imple- ment will form small “swaths” to obtain a smaller crop sur- face that will collect moisture/dew during night time. Use this function in areas were heavy dew or rain occurs dur- ing temperature drops at night.

  • Page 133: Spare Wheel Kit With Holder

    10 - ACCESSORIES Spare wheel kit with holder The kit includes a spare wheel (1) (size 16x6.5-8) and a holder to mount the spare wheel on the frame. The spare wheel (1) allows the operator to replace a wheel while the implement is out on the field.

  • Page 134: Support Wheel

    10 - ACCESSORIES Support wheel You can equip the implement with the support wheel (1) Z8805 mounted on the headstock. The support wheel (1) in- crease the working surface and obtain the optimal work application. The support wheel (1) reduce the risk of crop soil contamination.
  • Page 135 11 - FORMS AND DECLARATIONS 11 - FORMS AND DECLARATIONS###_11_### EC Declaration of Conformity EF-overensstemmelseserklæring/ EG-Konformitätserklärung/ EC Declaration of Conformity/ Déclaration CE de con- formité/ Dichiarazione CE di conformita/ EG Verklaring van Overeenstemming/ EG-försäkran om överensstämmelse/ EY-vaatimustenmukaisuusvakuutus/ Declaración de conformidad CE/ Deklaracja Zgodności WE./ Декларация за съответствие...
  • Page 136 11 - FORMS AND DECLARATIONS ZEIL19TL0016EA - er i overensstemmelse med Maskindirektivets bestemmelser (Direktiv 2006/42/EF) og hvis relevant også bestem- melserne i EMC-direktivet 2014/30/EU - In übereinstimmung mit den Bestimmungen der Maschinen-Richtlinie 2006/42/EG und wenn erforderlich auch mit der EMC-Richtlinie 2014/30/EU hergestellt wurde. - is in conformity with the provisions of the Machinery Directive 2006/42/EC and if relevant also the provisi¬ons of the EMC Directive 2014/30/EU.
  • Page 137 11 - FORMS AND DECLARATIONS - z določili Direktive o strojih 2006/42/ES ter, če je to relevantno, tudi z določili EMC Direktive 2014/30/EU. - παραμένει σύμφωνη με τους όρους της Οδηγίας περί Μηχανών 2006/42/ΕΚ και σε περίπτωση που αυτό εφαρμόζεται και...
  • Page 138 11 - FORMS AND DECLARATIONS 11-4...
  • Page 139 Index ###_Index_### Anti-wrap disc for the wheel rim........6-15 Anti-wrap plate for wheel arm .
  • Page 140 Maintenance ......... 2-12, 7-1 Maintenance chart .
  • Page 142 Printed in U.S.A. Printed in Italy Kongskilde is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or a liates. © 2018 CNH Industrial America LLC. All Rights Reserved.

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