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Kongskilde R+ 820 Operator's Manual

Rotary rake
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ORIGINAL INSTRUCTIONS
- according to Directive 2006/42/EC, Annex I 1.7.4.1
OPERATOR'S MANUAL
R+ 760
R+ 820
Rotary rake
Part number 51514541
1
edition English
st
April 2019

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Summary of Contents for Kongskilde R+ 820

  • Page 1 ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL R+ 760 R+ 820 Rotary rake Part number 51514541 edition English April 2019...

  • Page 2: Table Of Contents

    Contents 1 GENERAL INFORMATION Note to the owner................1-1 Intended use.
  • Page 3 Adjustment of working width............4-9 Starting the unit Connection to the tractor .
  • Page 4 Every 10 hours Hydraulic screw joints ..............7-10 Every 20 hours Power Take-Off (PTO) shaft .
  • Page 5 11 FORMS AND DECLARATIONS EC Declaration of Conformity ............. 11-1...

  • Page 7: General Information

    Directives 2006/42/EC and 2014/30/EU. Always use genuine KONGSKILDE Service Parts or parts that match at least the same quality, reliability and func- tionality as the equivalent original Service Parts when you service and repair your implement and do not modify your implement without a written permission of the manufacturer.
  • Page 8 KONGSKILDE is not liable for any damage caused by the use of ''non-genuine” parts and accessories. Rely on your authorized dealer to supply you with genuine KONGSKILDE parts only. These parts are covered by our warranty and will give you the best performance.
  • Page 9 It is prohibited to carry out any modifications to the implement unless specifically authorized, in writing, by a KONGSKILDE representative. CLEANING YOUR IMPLEMENT When you use a high pressure washer, do not stand too close to the implement and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, and so on.

  • Page 10: Intended Use

    1 - GENERAL INFORMATION Intended use The KONGSKILDE rotary rake can only perform the usual sults from the improper use of the implement. The user work in agriculture. Only connect the rotary rake to a bears that risk. tractor which corresponds with the specifications of the Always observe the following safety instructions as well implement and is legal to use.

  • Page 11: Electro-Magnetic Compatibility (Emc)

    • Ensure that each piece of non‐ KONGSKILDE equipment fitted to the machine bears the CE mark. • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine.

  • Page 12: Manual Scope And Required Training Level

    KONGSKILDE during normal operation, routine service, and maintenance. Periodic service consists of activities that are necessary to maintain the expected life of the KONGSKILDE ma- This manual does not contain all the information that re- chine. These activities have defined intervals.
  • Page 13 1 - GENERAL INFORMATION must demonstrate the ability to operate and service the KONGSKILDE machine in a correct and safe manner.

  • Page 14: Product Identification Number (Pin)

    The Product Identification Number (PIN) is a serial num- ber that identifies the implement. The serial number, model, and other specifications, are on the PIN plate. Provide your KONGSKILDE dealer with the model and PIN when you order spare parts. ZEIL18HT00548FA Company name...

  • Page 15: Product Identification

    1 - GENERAL INFORMATION Product identification NOTE: Do not remove or change the Product Identifica- tion Number (PIN) plate (1) on the implement. The PIN plate (1) is placed on the right-hand side of the implement. The PIN is also engraved on the chassis at (A) below the PIN plate (1).

  • Page 16: Operator's Manual Storage On The Machine

    1 - GENERAL INFORMATION Operator's manual storage on the machine Keep this operator's manual protected and accessible on the tractor whenever you transport or operate the imple- ment. 1-10...

  • Page 17: Implement Orientation

    1 - GENERAL INFORMATION Implement orientation NOTE: To determine the left-hand side and the right-hand side of the implement, stand behind the implement and face the direction of travel during working operation. The following overhead view illustration is a general repre- sentation of the implement.
  • Page 18 1 - GENERAL INFORMATION 1-12...

  • Page 19: Safety Information

    2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.

  • Page 20: General Recommendations

    2 - SAFETY INFORMATION General recommendations Most farm machinery accidents can be avoided by the • Never let the implement run without supervision. observance of a few simple safety precautions. • Always keep a first aid kit handy. • This operator’s manual contains important information •...

  • Page 21: Illustrations

    2 - SAFETY INFORMATION Illustrations WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A NOTE: Some of the illustrations in this manual have been obtained by photographing prototypes.

  • Page 22: Hazardous Chemicals

    2 - SAFETY INFORMATION Hazardous chemicals 1. If you are exposed to or come in contact with haz- well as the information in this manual when you ser- ardous chemicals you can be seriously injured. vice the machine. The fluids, lubricants, paints, adhesives, coolant, 4.

  • Page 23: Starting Up The Implement Safely

    2 - SAFETY INFORMATION Starting up the implement safely Before you attach the implement to the tractor, ensure that Repair immediately a damaged PTO shaft before you the tractor is in good working order and that the brakes work with the implement. are efficient, particularly if you operate on hilly ground.

  • Page 24: Traveling On Public Roads

    2 - SAFETY INFORMATION Traveling on public roads Comply with the relevant traffic regulations Passengers WARNING Do not allow passengers to ride in the tractor unless a specific seat is provided. Impact hazard! Take care when making turns. The machine During transport, the transportation of people on the top rear end swings out when changing direction.
  • Page 25 2 - SAFETY INFORMATION When you turn during transport pay attention to the over- After you finish the transport, before you leave the tractor, hang and/or oscillating weight of the implement. always lower the implement to the ground in parking po- sition, turn off the tractor engine, pull the parking brake, Use engine braking when you drive down hills.

  • Page 26: Operating The Implement Safely

    2 - SAFETY INFORMATION Operating the implement safely Never attempt to remove residues from the implement while the implement runs. Such an imprudence could cost WARNING life or limb. Always disengage the Power Take-Off (PTO) Hazard to bystanders! shaft mechanism, switch OFF the tractor engine and ap- Always sound the horn before starting the ma- ply the parking brake before you remove residues.

  • Page 27: Stopping The Implement Safely

    2 - SAFETY INFORMATION Stopping the implement safely the tractor cab, then the following precautions must be followed: WARNING • Bring the tractor engine to low idle speed. Moving parts! Some components may continue to run after • Disengage all drive systems. disengaging the drive systems.

  • Page 28: Maintenance

    2 - SAFETY INFORMATION Maintenance link arms of the tractor so that the implement cannot move to a lower position unintentionally. WARNING • Relieve the pressure, stop the engine and remove the Maintenance hazard! ignition key, before you connect or disconnect fluid Before you start servicing the machine, attach lines.

  • Page 29: Personal Protective Equipment (Ppe)

    2 - SAFETY INFORMATION Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as pro- tective clothing, eye protection, hearing protection, dust mask, hard hat, heavy gloves, work boots, and/or any other PPE that provides for the safety and protection of the individual that operates this equipment.

  • Page 30: Safety Requirements For Fluid Power Systems And Components - Hydraulic Systems

    2 - SAFETY INFORMATION Safety requirements for fluid power systems and components - hydraulic systems Before you start the engine or pressurize the hydraulic system, install and tight correctly all the hydraulic cou- plings. Check that all hoses and fittings are not damaged. Replace immediately damaged components.

  • Page 31: Noise Emission

    2 - SAFETY INFORMATION Noise emission The measuring and reporting of the noise level were car- ried out according to ISO 5131. The noise level produced by the implement is below 70 dB. The noise level was measured in the cabin of the tractor where the head of the operator is usually situated.

  • Page 32: Implement Stability

    2 - SAFETY INFORMATION Implement stability The combination of your tractor and implement can become unstable, due to the additional weight that the implement adds to the tractor. In order to guarantee stable and safe transport, you must check if you need ballast weights for transport and field work.

  • Page 33: Ecology And The Environment

    KONGSKILDE dealer, who will dispose of the used this legislation. Where no legislation exists, obtain in- batteries or recycle the used batteries properly. In some formation from suppliers of oils, filters, batteries, fuels, countries, this is a legal requirement.

  • Page 34: Safety Signs

    2 - SAFETY INFORMATION Safety signs The following safety signs are on your implement as a guide for your safety and for the safety of those who work with you. Walk around your implement and note the significance and location of all safety signs before you operate your implement.
  • Page 35 2 - SAFETY INFORMATION ZEIL18HT00778GA 2-17...
  • Page 36 2 - SAFETY INFORMATION 811650220 Part number: 811650220 PR80-0852 Part number: PR80-0852 2-18...
  • Page 37 2 - SAFETY INFORMATION Safety sign (1) Read the operator's manual and the safety instructions. Read the operator's manual to operate the implement and to avoid unnecessary accidents and damages to the im- plement. WARNING IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY.
  • Page 38 2 - SAFETY INFORMATION Safety sign (3) Moving parts are dangerous and if the moving parts come in contact to your body the moving parts can pinch your body. The hazard may cause severe injuries to the entire body, with possible lethal effect. To avoid the hazards, wait until all moving elements have completely stopped before you touch the moving elements.
  • Page 39 2 - SAFETY INFORMATION Safety sign (6) Never move your hand into the danger zone as long as the parts can move. This may cause serious injury and, at worst, result in death. Part of part number: PR80-0852 PR80-0852_06 Safety sign (7) Torque all screws every 5 h of operation.
  • Page 40 2 - SAFETY INFORMATION Safety sign (10) Lifting point safety sign. WARNING Crushing hazard! Use the machine lifting points when you lift and/or move the machine with heavy handling equipment. Lift the machine only from the in- dicated lifting eye hookup points. Always use adequate lifting equipment.
  • Page 41 2 - SAFETY INFORMATION Safety sign (14) Adjustment of number of revolutions. Part of part number: PR80-0852 PR80-0852_14 Safety sign (15) Adjustment of the left-hand side working height. Part of part number: PR80-0852 PR80-0852_15 Safety sign (16) Adjustment of the right-hand side working height. Part of part number: PR80-0852 PR80-0852_16 Safety sign (17)
  • Page 42 2 - SAFETY INFORMATION Safety sign (18) Cam track modification safety sign. Part of part number: PR80-0852 PR80-0852_18 2-24...

  • Page 43: Controls And Instruments

    3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Information Operating principles For all information related to the description and the lo- ter “Controls and Instruments” in the operator’s manual cation of the controls to use your implement, see chap- of your vehicle.
  • Page 44 3 - CONTROLS AND INSTRUMENTS...

  • Page 45: Operating Instructions

    4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit Preparing for operation NOTICE: Only authorized and informed personnel can mount the implement. NOTICE: The necessary tools and adjustment tools must be available. NOTICE: Incorrect assembly of the implement is highly dangerous.

  • Page 46: Installation Of Wheels

    4 - OPERATING INSTRUCTIONS Installation of wheels NOTICE: Only personnel with sufficient knowledge can perform the mount of the wheels. Mounting of wheels requires the use of the correct mounting tools. NOTICE: When you perform the maintenance to the wheels, you must secure the implement so that the implement cannot move.

  • Page 47: Installation Of Swath Canvas

    4 - OPERATING INSTRUCTIONS Installation of swath canvas NOTE: The delivery of the swath canvas is on a pallet as an assembly with the holder (2), the holder (4), and the control rod (5). 1. Insert the holder (2) under the gear. 2.

  • Page 48: Installation Of Rotors

    (4) with the two washers 31x4, the tightening pin 5x50, and the tightening pin (5) 8x50. R+ 820 NOTE: During the transport with lorry, the rotors are sep- arated from the boom (5) at the cardinal fish-plates (4).

  • Page 49: Installation Of Safety Guard

    4 - OPERATING INSTRUCTIONS Installation of safety guard The safety guards (2) are supplied on a pallet dismounted from the rotor head as complete unit. The safety guards (2) are fastened to the rotor head with four screws (3) each. The safety guard (2) should be easy to swivel between the washers in position (1).

  • Page 50: Installation Of Hydraulic Lock (Optional Equipment)

    4 - OPERATING INSTRUCTIONS Installation of hydraulic lock (optional equipment) For the rotary rakes R+ 760 and R+ 820 a hydraulic lock- ing device is available as optional equipment for the left- hand side rotor. The locking device make possible to work with only one rotor, for instance along the field boundary.
  • Page 51 4 - OPERATING INSTRUCTIONS 1. Remove the hydraulic hose located on the T-piece un- der the frame to the left-hand side lifting cylinder. 2. Separate in two parts the strips located on the lifting cylinder. 3. Use the two screws (2) M6 x 65, the washers, and the nuts M6 to fasten the valve (1) to the frame.

  • Page 52: Installation Of Extra Wheels On Rotor Chassis (Optional Equipment)

    4 - OPERATING INSTRUCTIONS Installation of extra wheels on rotor chassis (optional equipment) In soft or wet fields it may be necessary to relieve the wheels on the rotor chassis. You can do this whit the installation of the extra wheels (1). The extra wheels (1) are supplied as optional equipment.

  • Page 53: Adjustment Of Working Width

    4 - OPERATING INSTRUCTIONS Adjustment of working width The rotary rakes R+ 760 and R+ 820 can be set to three different working widths. You can do this adjustment only when the implement is in transport position. NOTE: Close the stop cock of the hydraulic hose during the adjustment.

  • Page 54: Starting The Unit

    4 - OPERATING INSTRUCTIONS Starting the unit Connection to the tractor WARNING Crushing hazard! Use care when you connect and disconnect the machines. Never stand between the trac- tor and the implement when you connect the link arms. Failure to comply could result in death or se- rious injury.
  • Page 55 For R+ 760 and R+ 820 this height is 68 cm (27 in). There is also a sign on the suspension regarding this.
  • Page 56 4 - OPERATING INSTRUCTIONS Placement of cord NOTICE: You must place the operating parts (cords, chains, rods etc.) for remote control equipment so that the operating parts do not cause unintended movements in transport and during the work. It should be possible to operate the cord for the locking pawl from the tractor seat.
  • Page 57 ZEIL18HT00216AA Hydraulic connection For the conversion from transport to working position of the rotary rakes R+ 760 and R+ 820 it is necessary a single-acting outlet. Make sure that there is a floating position so that the im- plement can follow the ground during operation.
  • Page 58 4 - OPERATING INSTRUCTIONS Power Take-Off (PTO) shaft connection NOTICE: To install and remove the PTO shaft the engine must be OFF. NOTICE: Only use the supplied PTO shaft or the PTO shaft that the manufacturer approve. Do the length adjusted of the PTO shaft to the tractor be- fore to perform the follow steps.

  • Page 59: Power Take-Off (Pto) Shaft - Shorten

    4 - OPERATING INSTRUCTIONS Power Take-Off (PTO) shaft – Shorten Power Take-Off (PTO) shaft length NOTE: Do not shorten your new Power Take-Off (PTO) shaft until you are certain that it is necessary. From the factory the distance from PTO to Power Input Connection (PIC) is standard on most tractor brands.
  • Page 60 4 - OPERATING INSTRUCTIONS Shortening the PTO shaft To shorten the PTO shaft proceed as follows. 1. Fasten the PTO shaft half parts to the PTO (on the tractor) and the PIC (on the implement). The PTO shaft half parts must be at the same horizontal level, opposite each other at the shortest distance from the tractor.

  • Page 61: Transport Operations

    Road transport Travelling on public roads Connection of lighting equipment The rakes R+ 760 and R+ 820 are equipped with light- ing according to current rules. The lighting system is equipped with a seven pole plug at the lighting cable. This plug is connected to the lighting socket on the tractor.
  • Page 62 5 - TRANSPORT OPERATIONS Transport Always use the transport safety device and the stop valves of the lifting cylinder during transport. NOTICE: Make sure that the locking pawls have been locked correctly in transport position. NOTICE: The ball valve of the hydraulic hose must be closed.

  • Page 63: Preparing For Road Transport

    5 - TRANSPORT OPERATIONS Preparing for road transport Conversion of the rake from working to transport position NOTICE: Before folding of the implement check that there are no persons in the swivel area. NOTICE: Check that there are no obstacles, for example trees, masts etc., which may hinder the folding.
  • Page 64 5 - TRANSPORT OPERATIONS Raise and lock the rotor arms 1. Pull the cords to raise the locking pawls. 2. Fold the rotors to the transport position. 3. Loosen the cord to lock the pawls. 4. Set the hydraulic outlet to floating position so that the rotor arms go down into the locking pawls.
  • Page 65 5 - TRANSPORT OPERATIONS Secure the tine arms assembly in transport position Tine arms assembly, which in transport position are in an area of 500 – 2000 mm (19.69 – 78.74 in) ( (A)- (B) ) above the ground and protrude, must be equipped with tine protection according to EN ISO 4254 (with a view to the personal safety).
  • Page 66 5 - TRANSPORT OPERATIONS Secure the tine guards during work NOTE: When the tine guards are not in use, the tine guards are stored under the rear frame. 1. Push the tine guards (1) into the holders (3). 2. Push the locking plate (2) through the slots in the hold- ers and locked with spring pin.

  • Page 67: Working Operations

    6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### General information Special instructions WARNING Pinch hazard! Wait for all movement to stop before you ser- vice or adjust the machine or equipment. Failure to comply could result in death or seri- ous injury.
  • Page 68 6 - WORKING OPERATIONS NOTICE: Be particularly careful when you connect and dis- connect the implement. Never stand between the tractor and the implement when you connect the bearing arms. Keep all the unauthorized persons away from the danger zone until you complete the connection of the electric ca- bles, the hydraulic hoses and the PTO shaft.

  • Page 69: Conversion Of The Rake From Transport To Working Position

    6 - WORKING OPERATIONS Conversion of the rake from transport to working position Release of rotor arms and lowering of rotor NOTICE: Check that there are no persons in the swivel area of the implement before you release and fold down the rotor arm.
  • Page 70 6 - WORKING OPERATIONS Place the safety guard in working position 1. Turn 180° outwards the safety guard (1). 2. Engage the locking mechanism (2) above the safety guard (1). ZEIL18HT00217BA...

  • Page 71: Basic Adjustment

    6 - WORKING OPERATIONS Basic adjustment NOTICE: During the basic adjustment the rotor must be STOP. NOTICE: Stop the engine of the tractor and remove the key. NOTICE: Never work under the rotors without sufficient support. Height of the link arms Adjust the link arms of the tractor to a height of 68 cm (27 in) above the ground.
  • Page 72 6 - WORKING OPERATIONS Adjustment of crop delivery time For adjustment of the crop delivery time, change the po- sition of the cam track in the rotor. The adjustment device is placed under the rotor. The factory set the adjustment to 70 mm (3 in) (A). If the crop delivery time should be later or earlier, change the adjustment as follows.
  • Page 73 6 - WORKING OPERATIONS Adjustment of chassis steering If on even road the implement does not run centrally behind the tractor, do an adjustment of the steering. Do the adjustment at the steering rods of the rear axle. 1. Loosen the counter nuts (1) with a wrench 30 mm (1.2 in).

  • Page 74: Starting The Rotor

    6 - WORKING OPERATIONS Starting the rotor Connect the tractor Power Take-Off (PTO) shaft at idle speed and increase the number of Revolutions Per Minute to 380 – 450 RPM. The implement has the best working quality if the number of RPM is in this area. The implement is now ready for operation.

  • Page 75: Working Speed And Number Of Revolutions

    6 - WORKING OPERATIONS Working speed and number of revolutions The driving speed and the number of revolutions during raking depend on the following. • The type of crop. • The amount of crop. • The ground conditions. • The humidity of the crop. As a rule-of-thumb the following applies.

  • Page 76: Disconnection Of The Attachment

    6 - WORKING OPERATIONS Disconnection of the attachment NOTICE: With the implement low in working position or in transport position, you must make sure that the locking pawls are safely engaged. NOTICE: Check that the hydraulic system is not under pressure and that the ball valve is closed.

  • Page 77: Turning Of Steering Knuckles And Installation Of Steering

    6 - WORKING OPERATIONS Turning of steering knuckles and installation of steering NOTICE: Do not use the implement or make a transport on public road in this position since there is a risk of over- turning. For transport with a lorry turn inwards and fix in this position the steering knuckles (1) with a transport safety device (2).

  • Page 78: Further Instructions For Working And Driving With The Attachment

    6 - WORKING OPERATIONS Further instructions for working and driving with the attachment The implement is equipped with mechanical power steering. This means that the implement approximately follows the track of the tractor. This means that the implement has a very good manoeuvrability. A stop under the front frame secures the suspension against too sharp turns.

  • Page 79: Maintenance

    7 - MAINTENANCE MAINTENANCE###_7_### General information Maintenance General information WARNING Avoid injury! Follow ALL of the precautions listed below. Failure to comply could result in death or se- rious injury. W1091A NOTICE: Do the maintenance, the service, the cleaning, and the repair with the Power Take-Off (PTO) shaft and the engine OFF.

  • Page 80: Torque

    7 - MAINTENANCE Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated The minimum hardware tightening torque on drawings, in specifications, etcetera have priority. In the following tables, torque specifications are shown following the standard ENS7001, applicable for material class 8.8 and material class 10.9.
  • Page 81 7 - MAINTENANCE Flange head bolt/Flange nut Nominal Class 10.9 in N m (lb ft) Size 2.0 N·m (1.5 lb ft) 4.6 N·m (3.4 lb ft) 9.4 N·m (6.9 lb ft) 15.9 N·m (11.7 lb ft) 38.7 N·m (28.5 lb ft) 76.5 N·m (56.4 lb ft) 134 N·m (98 lb ft) 213 N·m (157 lb ft)
  • Page 82 7 - MAINTENANCE Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings • (1) – Manufacturer's identification • (3) – Property class • (2) – Clockwise type markings indicate property class and may include manufacturer identification (if applied), Example: property marks 240°...

  • Page 83: Torque For Class 12.9

    1120 N·m (826.07 lb ft) 963 N·m (710.27 lb ft) – 12.9 M24 x 1.5 1175 N·m (8666.35 lb ft) – 12.9 2300 N·m (1696.39 lb ft) Fluids and lubricants KONGSKILDE KONGSKILDE International Item Capacity Lubricant grade brand name specification specification M1C 137-A...

  • Page 84: Maintenance Planning

    7 - MAINTENANCE Maintenance planning Maintenance chart Grease Check Lubricate Replace Tighten Maintenance action Page no. After the first 3 hours of operation Bolts and fittings Every 8 hours Universal joint Power Take-Off (PTO) shaft Rotor gear Every 10 hours Hydraulic screw joints 7-10 Every 20 hours...

  • Page 85: After The First 3 Hours Of Operation

    7 - MAINTENANCE After the first 3 hours of operation Bolts and fittings Torque again all the bolts, the nuts and the fasteners after the first 3 h of work. Every 8 hours Universal joint Perform the lubrication of the universal joint on Power Take-Off (PTO) shaft on tractor side every 8 h Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance.

  • Page 86: Power Take-Off (Pto) Shaft

    7 - MAINTENANCE Power Take-Off (PTO) shaft Perform the lubrication every 8 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00779FA Lubricate the stiff PTO shaft under the frame for the gear (1) and the two PTO shafts from the gearbox to the rotor (2) in the fitting indicated in the figure.

  • Page 87: Rotor Gear

    7 - MAINTENANCE Rotor gear Perform the lubrication every 8 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00779FA Lubricate the two rotor gears (1) in the fitting indicated in the figure. • Two grease points. ZEIL18HT00236AA...

  • Page 88: Every 10 Hours

    7 - MAINTENANCE Every 10 hours Hydraulic screw joints NOTE: Fluids under pressure can penetrate the skin. Dan- ger of infection. NOTICE: In case of the fluid under pressure causes per- sonal injury, consult a doctor immediately. NOTICE: Before you work with the implement check for wear and damages all the hydraulic hoses.

  • Page 89: Every 20 Hours

    7 - MAINTENANCE Every 20 hours Power Take-Off (PTO) shaft Perform the lubrication every 20 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00779FA Lubricate the stiff PTO shaft under the frame for the gear (1) and the two PTO shafts from the gearbox to the rotor (2) in the fitting indicated in the figure.

  • Page 90: Every 40 Hours

    7 - MAINTENANCE Every 40 hours Power Take-Off (PTO) shaft Perform the lubrication every 40 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00779FA Lubricate the stiff PTO shaft under the frame for the gear (1) and the two PTO shafts from the gearbox to the rotor (2) in the fitting indicated in the figure.

  • Page 91: Every 50 Hours

    7 - MAINTENANCE Every 50 hours Tire pressure NOTICE: Before do the maintenance on the tires you must stable the implement. Put a wood blocks on the tires to prevent movement of the implement. NOTICE: Mounting of wheels requires sufficient knowl- edge and correct mounting tools.

  • Page 92: Locking Pawls And Lifting Cylinder

    7 - MAINTENANCE Locking pawls and lifting cylinder Perform the lubrication every 50 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00779FA Lubricate the left-hand side and right-hand side locking pawls (1). • Two grease points. Lubricate the lifting cylinder (2).

  • Page 93: Suspension

    7 - MAINTENANCE Suspension Perform the lubrication every 50 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00779FA Lubricate the bearing suspension (1). • One grease point. ZEIL18HT00286AA 7-15...

  • Page 94: Every 200 Hours

    7 - MAINTENANCE Every 200 hours Steering Perform the lubrication every 200 h. Lubricant: NLGI 2 Prior operation: Place the implement in safe conditions for maintenance. ZEIL18HT00779FA Lubricate the left-hand side and right-hand side of the steering knuckle (1). • Two grease points. Lubricate the left-hand side and right-hand side steer- ing rods (2).
  • Page 95 7 - MAINTENANCE Lubricate the front steering rod (4). • One grease points. ZEIL18HT00238AA 7-17...

  • Page 96: Every 6 Years

    The lifetime of the hoses should not exceed six years including a maximum storage time of two years. Replacement hydraulic hoses must to correspond to the technical requirements of the implement. Contact your KONGSKILDE dealer if you need any spare parts. 7-18...

  • Page 97: As Required

    7 - MAINTENANCE As required Bearing arms NOTE: If a bearing arm is damaged, is not necessary remove the whole rotor to replace the bearing arm. ZEIL18HT00235FA 1. To replace a bearing arm (1) you must know to which cover plate (3) the bearing arm (1) is connect. 2.

  • Page 98: Storage

    7 - MAINTENANCE Storage Pressure washing Before you use pressure washing, clean the implement with compressed air. NOTE: Legislation in certain countries and good practice requires special treatment of waste water through sed- imentation and oil separation and controlled removal of residues.

  • Page 99: End Of Season Service

    7 - MAINTENANCE End of season service When the season is over, prepare the implement for the storage immediately. To prepare the implement for winter storage: 1. Clean the implement thoroughly. Dust and dirt absorb moisture and moisture increases the formation of rust. 2.

  • Page 100: Ordering Parts And / Or Accessories

    Order and install the spare parts and/or accessories at once before the next season. When you order spare parts, always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number (PIN) of your implement. See “Product identification” in Chapter 1 of this opera- tor’s manual.

  • Page 101: Troubleshooting

    8 - TROUBLESHOOTING TROUBLESHOOTING###_8_### Fault code resolution Troubleshooting chart This chapter is not available.
  • Page 102 8 - TROUBLESHOOTING...

  • Page 103: Specifications

    4 m (157.48 in) if the tine arms assem- bly are lowered to 250 mm (9.84 in) above the ground. NOTE: R+ 820 with mounted tine arms assembly has a transport height of 4 m (157.48 in) if the tine arms assem-...

  • Page 104: Fluids And Lubricants

    9 - SPECIFICATIONS Fluids and lubricants KONGSKILDE International KONGSKILDE Lubricant grade Item Capacity brand name specification specification M1C 137-A Grease fittings NLGI 2 M1C 75-B...

  • Page 105: 10 - Accessories

    10 - ACCESSORIES 10 - ACCESSORIES###_10_### General information Accessories or optional equipment listed hereafter may be part of the standard equipment for certain countries. Some of these accessories or options may not be avail- able in certain markets. Tandem caster wheels The tandem caster wheels (1) are spring loaded that can carry some of the weight of the rotor.
  • Page 106 10 - ACCESSORIES 10-2...
  • Page 107 11 - FORMS AND DECLARATIONS 11 - FORMS AND DECLARATIONS###_11_### EC Declaration of Conformity EF-overensstemmelseserklæring/ EG-Konformitätserklärung/ EC Declaration of Conformity/ Déclaration CE de con- formité/ Dichiarazione CE di conformita/ EG Verklaring van Overeenstemming/ EG-försäkran om överensstämmelse/ EY-vaatimustenmukaisuusvakuutus/ Declaración de conformidad CE/ Deklaracja Zgodności WE./ Декларация за съответствие...
  • Page 108 11 - FORMS AND DECLARATIONS ZEIL19HT00013EA - er i overensstemmelse med Maskindirektivets bestemmelser (Direktiv 2006/42/EF) og hvis relevant også bestem- melserne i EMC-direktivet 2014/30/EU - In übereinstimmung mit den Bestimmungen der Maschinen-Richtlinie 2006/42/EG und wenn erforderlich auch mit der EMC-Richtlinie 2014/30/EU hergestellt wurde. - is in conformity with the provisions of the Machinery Directive 2006/42/EC and if relevant also the provisi¬ons of the EMC Directive 2014/30/EU.
  • Page 109 11 - FORMS AND DECLARATIONS - z določili Direktive o strojih 2006/42/ES ter, če je to relevantno, tudi z določili EMC Direktive 2014/30/EU. - παραμένει σύμφωνη με τους όρους της Οδηγίας περί Μηχανών 2006/42/ΕΚ και σε περίπτωση που αυτό εφαρμόζεται και...
  • Page 110 11 - FORMS AND DECLARATIONS 11-4...
  • Page 111 Index ###_Index_### Adjustment of working width ........Basic adjustment .
  • Page 112 Maintenance chart ........Manual scope and required training level .
  • Page 114 Printed in U.S.A. Printed in U.S.A. Printed in Italy Kongskilde is a trademark registered in the United States and many other countries, owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates. © 2018 CNH Industrial America LLC. All Rights Reserved.

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