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ORIGINAL INSTRUCTIONS
OPERATOR'S MANUAL
FCT 1260
FCT 1460
Harvester
- according to Directive 2006/42/EC, Annex I 1.7.4.1
Part number 81PIGB-206x
1
edition English
st
February 2018

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Summarization of Contents

1. Introduction to Forage Harvester Operation
Intended Use
Specifies the intended agricultural use for the forage harvesters.
Machine Performance Capabilities
Details the versatile performance and capacity of the machines.
Safety Precautions Overview
Outlines essential general and specific safety instructions for machine operation.
Safety Definitions
Explains safety symbols and terms like CAUTION, WARNING, DANGER.
General Safety Rules
Lists fundamental safety precautions to be followed during operation.
Locking of Guards
Describes the locking mechanism for machine guards to ensure safety.
Choice of Tractor
Provides recommendations for selecting a suitable tractor for the forage harvester.
Coupling and Uncoupling Procedures
Details the procedures and safety measures for connecting and disconnecting the machine.
Adjustment and Transport Safety
Covers safety checks before adjustments and rules for transporting the machine.
Operation, Parking, and Lubrication Safety
Details safety guidelines for operating, parking, and lubricating the machine.
Grinding and Maintenance Safety
Emphasizes safety during blade grinding and general maintenance.
Replacing Components and Machine Markings
Safety for replacing parts and understanding machine warning labels.
Technical Data
Provides detailed technical specifications for different models of the forage harvester.
2. Connecting the Tractor
Hydraulic System Connection
Guides on connecting the machine's hydraulic system to the tractor.
Hydraulic Flow and Bypass Valve Adjustment
Instructions for adjusting the bypass valve and hydraulic flow rates.
Electrical System Connection
Guide on connecting the machine's electronic control system to the tractor.
Electro-Hydraulic Control and Functions
Operation of machine functions via the control box and joystick.
Control Lights and Indicators
Explains the meaning of indicator lights on the control unit and control box.
Drawbar and PTO Shaft Installation
Procedures for fitting, adjusting, and shortening the drawbar and PTO shaft.
Friction and Wide-Angle PTO Shafts
Information on friction clutch and fitting the wide-angle PTO shaft.
3. Coupling of Equipment
Pick-Up Unit Coupling and Adjustment
Step-by-step guide for coupling and adjusting the pick-up unit.
Transport Conversion and Chute Fitting
Procedures for transport conversion and fitting different chute types.
Chute Operation and Positions
Details on chute turning positions and operations for standard, folding, and parallel chutes.
4. Adjustments and Settings
Pick-Up Height and Tine Speed Adjustment
Adjusting pick-up height and changing the speed of pick-up tines.
Rotor Housing Access and Collapsible Chute
Procedures for opening the rotor housing and operating the collapsible chute.
Rotor, Roller, and Blade Adjustments
Adjusting rotor-shearbar distance, roller settings, and blade replacement.
Cutting Length and Grinding Procedures
Adjusting cutting lengths and performing grinding operations for blades.
Reversing, Neutral Position, and Belt Guide
Using the reversing function, setting neutral position, and adjusting belt guides.
5. Metal Detector (MD) System
Metal Detection and Feed Intake Stopping
Explains how the metal detector works and stops the feed intake section.
Resetting and Controlling the MD System
Procedures for resetting the detector, its control unit, and system adjustments.
MD System Fault Finding
Troubleshooting common issues and faults within the metal detector system.
6. Operation in the Field
Field Operation Basics and Swathing
General considerations for field operation, including swath formation.
Starting, Transport, and Blockage Clearing
Procedures for starting, transport positioning, and clearing blockages.
Working Positions and Hydraulic Tow Hitch
Different working positions and use of the hydraulic tow hitch for trailers.
7. Maintenance Procedures
General Safety and Bolt Tightening
Emphasizes safety rules and re-tightening bolts during maintenance.
Guards, Bearings, and Tyre Pressure
Maintenance related to guards, checking wheel bearings, and tyre pressure.
Friction Clutch, Venting, and Fuses
Detailed maintenance of the friction clutch, including venting and fuse replacement.
Miscellaneous Maintenance Tasks
Covers maintenance of rollers and the pick-up auger chain tightener.
8. Lubrication
Progressive Lubrication System
Information on the progressive lubrication block and its function.
Lubrication Points and Intervals
Visual guide showing all lubrication points and their service intervals.
Gearbox and Wheel Hub Lubrication
Specifications for gearbox oil and procedures for lubricating wheel hubs.
9. Storage (Winter Storage)
Preparing the Machine for Winter Storage
Guidelines for cleaning, protecting, and storing the machine for winter.
10. Ordering Spare Parts
Procedure for Ordering Spare Parts
Instructions on how to order spare parts using machine identification details.
11. Disposing of the Machine
Environmentally Safe Machine Disposal
Procedures for the proper and environmentally responsible disposal of the machine.
12. Miscellaneous
Hydraulic Diagrams FCT 1260 Series
Schematic diagrams of the hydraulic systems for different FCT models.
Electronic Control System Components
Diagrams and layout of the electronic control system, control box, and wiring.
Metal Detector Control System Wiring
Detailed wiring information for the MD control system.
Fault Finding for the Metal Detector System
Troubleshooting guide for common faults, causes, and remedies of the MD system.
13. Warranty
Warranty Terms and Conditions
Outlines the warranty coverage and conditions applicable to the machine.

Table of Contents