Related Manuals for Kongskilde R+ 420
Summary of Contents for Kongskilde R+ 420
- Page 1 ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL R+ 420 R+ 460 Rake Part number 81PIGB-184x edition English February 2018...
- Page 3 DEAR CUSTOMER! We appreciate the confidence you have shown to our company by investing in a KONGSKILDE product and congratulate you with your new purchase. Of course, it is our wish that you will experience complete satisfaction with the investment.
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Page 4: Table Of Contents
Contents In general Intended use Foreseeable misuse General safety instructions Technical data 1.4.1 Manufacturer’s address 1.4.2 Certificates 1.4.3 Marking of the machine 1.4.4 General technical data Safety Marking of safety instructions in the instruction manual Safety rules and accident prevention 2.2.1 Power take-off 2.2.2 Tyres 2.2.3 Working near high-voltage lines... - Page 5 Handling of the rake during working Conversion of the rake from transport to working position 5.1.1 Release of the transport lock 5.1.2 Mounting and securing of tine arms 5.1.3 Safety frame is placed in working position 5.1.4 Swath guard is placed in working position Starting the rotor Conversion of the rake from working to transport position 5.3.1 Dismounting of tine arms...
- Page 6 Machine disposal 10. Supplement 11. Warranty PIGB-184X-02 R+420 R+460 0218...
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Page 7: In General
In general This instruction manual contains important information concerning operation, maintenance and adjustment of the machine. Furthermore, all safety instructions are mentioned and emphasized. Read the instruction manual carefully before using the machine. The instruction manual should be accessible for the operator. All safety instructions must be observed. -
Page 8: Foreseeable Misuse
Foreseeable misuse Sweeping of e.g. farmyards with the rake tines or brooms fastened to these is not allowed. There is a risk that e.g. stones are thrown out from the working area of the machine with danger of personal injury or damage to objects. ... -
Page 9: Technical Data
Technical data 1.4.1 Manufacturer’s address Kongskilde Industries A/S DK-6400 Sønderborg – Denmark 1.4.2 Certificates -EC-Declaration of conformity (see page 46) 1.4.3 Marking of the machine The machine data are printed on the. machine plate. The machine plate is placed in the right-hand side in the direction of travelling behind the suspension. -
Page 10: General Technical Data
Only use original KONGSKILDE spare parts. The manufacturer cannot be held responsible for any damage resulting from the use of non-original spare parts. - Page 11 R+460 PIGB-184X-02 R+420 R+460 0218...
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Page 12: Safety
2. Safety Marking of safety instructions in the instruction manual In this instruction manual this symbol is used with reference to personal safety directly and indirectly through maintenance of the machine. This symbol (safety marking according to DIN 4844-W9) is supplemented with the following references: General references are marked with this symbol: Reference signs on the machine must be observed and kept in a readable condition. - Page 13 10. During connection and disconnection the supports must be in the prescribed positions! 11. Particular care is required during connection and disconnection of machines! 12. The limits for allowable axle load, total weight and transport dimensions must be observed! 13. Transport equipment, e.g. lighting and warning kit as well as protection equipment must be checked and fitted.
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Page 14: Power Take-Off
2.2.1 Power take-off 1. Only use the PTO drive shafts prescribed by the manufacturer! 2. The protection tube and cover of the PTO and the PTO guard – also on the machine side – must be mounted and undamaged! 3. The tube overlap of the PTO shaft must be correct in transport and working position! 4. -
Page 15: Tyres
2.2.2 Tyres 1. Before working on the tyres it must be ensured that the machine is stable and cannot move (by means of stop blocks)! 2. Mounting of wheels requires sufficient knowledge and correct mounting tools! 3. Repair of tyres and wheels should only be made by experts and with correct mounting tools! 4. - Page 16 Screws and bolts on your new machine must be retightened after 5 hours of operation. This also applies if repairs have been made. Torque measurement M (if nothing else has been stated). 1. Maintenance, service, cleaning and repair must only take place when the PTO and the engine have been stopped! - Remove the ignition key! - Apply the hand brake of the tractor or secure the rake so that it cannot move! 2.
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Page 17: Placement Of Safety Signs On The Machine
2.3 Placement of safety signs on the machine Read the instruction manual and safety instructions carefully before using the machine, and observe the instructions! Stop the PTO and the engine and remove the ignition key before carrying out maintenance, repair and service! PIGB-184X-02 R+420 R+460 0218... - Page 18 Wait until all machine parts have come to a complete stop before touching them! Keep a safe distance from the rotating parts of the machine! Check the safety pins for wear. If the thickness is less than 7 mm they must be replaced immediately! During operation in the field the safety bolt must be pulled out and during transport it must be pushed in.
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Page 19: Placement Of Normal Reference Signs On The Machine
Warning sign, reflecting (not included) Optional equipment ”Warning panel with lighting equipment“ Reflector red (at the rear) Reflector yellow (at the side when safety frames are folded up) The reference signs are warning of dangers of the machine. The safety references must be observed at any time. -
Page 20: Mounting Of The Machine After Delivery
LOGO Mounting of the machine after delivery Mounting of the rotary rake must only be carried out by experts. The necessary tools and adjustment tools must be at disposal. After mounting a complete functional test of the machine must be carried out. -
Page 21: Mounting Of Optional Equipment "Warning Panel With Lighting Equipment
Important: The profile tubes must have minimum 200 mm overlap! In the shortest position there must be a distance of minimum 40 mm from profile tube to universal joint! The adjustment of the PTO drive shaft takes place as follows: ... -
Page 22: Functional Test
Mounting of optional equipment “4-wheel bogie axle” Mounting of this equipment for R+420 is shown in the supplied spare parts book. The stop screw on the lever arm at the right and left-hand side limits the movement of the bogie axle so that the wheels cannot collide with the tine arms. -
Page 23: Special Instructions
Before starting the PTO check that there are no persons in the danger zone of the rotary rake. Danger! Before work and transport on public road always make sure that all guards are mounted correctly! The operator should never leave the tractor during working! Make sure that there are no persons in the danger zone! Special instructions In the area of the 3-point suspension there is a risk of personal injury... -
Page 24: Electric System
The sideways movement of the link arms on the tractor must be minimised in order to avoid oscillation of the machine during work and transport. This means that the link arms must be secured with limiting chains or other locking device. Adjust the link arms of the tractor so that they are at the same height above the ground at both sides. -
Page 25: Connection Of Lighting Equipment
Raise the machine with the link arms until the support is raised from the ground. Remove the spring pin under the bottom steering plate of the support and push up the support. Place the spring pin in the bottom Support hole of the support above the bottom steering plate. -
Page 26: Disconnection And Parking Of The Rotary Rake
Push the PTO shaft onto the tractor PTO until the locking balls are engaged. The guard of the PTO shafts is secured on the tractor side with the chains. On the machine side there is a full-covering protection. This protection is secured with clamp. -
Page 27: Transport On Public Road
Do not pull out the transport safety bolt when the machine is parked! Risk of personal injury! The shock absorber would press the suspension forward. Machine in parked position 4.5 Transport on public road During transport on public road the current traffic rules in the country in question must be observed! This also applies to the rules regarding lighting and warning panels. -
Page 28: Handling Of The Rake During Working
5. Handling of the rake during working The following description implies that the rake is completely mounted according to chapter 3 and connected to the tractor according to chapter 4. The machine is in transport position, i.e.: The safety frame is folded up ... - Page 29 5.1.2 The tine arms are placed on the bearing tubes and secured The tine arms, which are dismounted for transport, can be found at the back of the holder above the rotor gear. Take off the linch pin on the tine arm. ...
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Page 30: Safety Frame Is Placed In Working Position
5.1.3 Safety frame is placed in working position Spring pin Remove the spring pin Fold down the safety frame Place the spring pin above the support tube of the safety frame in the same holes. The safety frames must be folded down at both sides. -
Page 31: Conversion Of The Rake From Working To Transport Position
Conversion of the rake from working to transport position 5.3.1 Dismounting of tine arms Take off the linch pin on the rake arm Detach the tine arm from the bearing tube and place it on the holder above the rotor gear ... -
Page 32: Swath Guard Is Placed In Transport Position
5.3.3 Swath guard is placed in transport position Loosen the tightening screw Tightening screw Spring pin Push the swath guard to the end of support tube of the safety frame Tighten the tightening screw again Remove the spring pin ... -
Page 33: Basic Adjustment Of The Rake
Basic adjustment of the rake Adjustment of working depth Spindle The working depth of the rake tines is adjusted by turning the spindle. If the spindle is turned to the right (looking backwards), the distance of the rake tines to the ground is reduced. If it is turned to the left, the distance to the ground is increased. -
Page 34: Adjustment Of The Rotor Inclination In The Direction Of Travel
Adjustment of the rotor inclination in the direction of travel In principle the rotor must be horizontal seen from the side. This adjustment is obtained by regulating the height of the link arms. In case of large amounts of crop, it may be an advantage if the rotor has a small inclination forward. -
Page 35: Adjustment Of The Cam Track
The swath guard can also be adjusted in height. Adjustment of the cam track The adjustment of the cam track determines the crop delivery time and influences the shape of the swath. The rake is delivered with the factory setting (70 mm) which in most cases gives a very satisfactory result. -
Page 36: Working Speed And Number Of Revolutions
Working speed and number of revolutions The working speed and the number of rpm during raking depend on the type and amount of crop, the dry matter content and the ground conditions. The following can be used as a guide: ... -
Page 37: Service And Maintenance Of The Rake
Service and maintenance of the rake 7.1 Safety rules Maintenance, service, cleaning and repair must only take place when the PTO and the engine have been stopped. Remove the ignition key! Take care that oil and grease do not get in contact with your skin. ... -
Page 38: Winter Storage
7.3.3 Winter storage Check the rake for damaged parts, loose screw-joints and leakage. If there is any damage it may be forgotten during the winter and result in problems the following year. Therefore the machine must be checked carefully before the winter storage. -
Page 39: Replacement Of Bearing Tubes
Instructions regarding PTO shafts: Never use PTO shafts without guards or if guards are damaged. Risk of personal injury! Missing or damaged protection tubes and covers must be replaced immediately! Only use PTO shafts that are approved by the manufacturer! ... -
Page 40: Maintenance - Grease Chart
Remove the screws on the defective bearing tube on the outermost hole circle. Loosen the screws on the neighbouring bearing tubes as much as necessary. Remove the defective bearing tube A. Place the new bearing tube in same position. ... -
Page 41: Rotor Gear
Rotor gear The bevel gear must be greased every day with suitable amounts of grease. Cam track To avoid squeaking noises, the cam track in the roller path should occasionally be greased. The cam track can be made accessible by removing the yellow drain plug. Drain plug Swivel pin on suspension The swivel pin must be greased... -
Page 42: Transport Safety Bolt
Transport safety bolt The guides of the transport safety bolt and the tightening pin must occasionally be lubricated with oil. This ensures that the transport safety bolt keeps working optimally. Universal joint The connecting links of the universal joint must be greased occasionally. - Page 43 The following plant-based oil and grease types can be used: Grease: SHELL ALVANIA RO Oil: SAE 80W-90 API-GL4 or GL5 Machine disposal When the machine is worn-out it must be disposed of in a proper way. Observe the following: ...
- Page 44 Supplement Translation from Norm EN ISO 4254-10 Supplement C (informative) Stability with the combination tractor – rotary tedder and rake This supplement concerns 6.1.f) in this part of ISO 4254 which deals with the requirement of informing of possible loss of the tractor’s stability due to the connection of the machine. The following text is a suggestion to the manufacturer with the purpose of making it possible for him to provide suitable and complete information.
- Page 45 List of signs The tractor’s own weight [kg] [kg] Front axle load with empty tractor [kg] Rear axle load with empty tractor [kg] Total weight rear-mounted implement/rear ballast [kg] Total weight front-mounted implement/front ballast a [m] Distance between centre of gravity front-mounted implement/front ballast and middle of front axle 2) 3) The tractor’s wheel distance...
- Page 46 WARRANTY Your machine is warranted according to legal rights in your country and the contractual agreement with the selling dealer. No warranty shall, however, apply if the machine has not been used, adjusted and maintained according to the instructions given in this operator's manual.
- Page 47 EF-overensstemmelseserklæring/ EG-Konformitätserklärung/ EC Declaration of Conformity/ Déclaration CE de conformité/ Dichiarazione CE di conformita/ EG Verklaring van Overeenstemming/ EG-försäkran om överensstämmelse/ EY-vaatimustenmukaisuusvakuutus/ Declaración de conformidad CE/ Deklaracja Zgodności WE./ Декларация за съответствие EO/ EK Megfelelőségi Nyilatkozat /ES Prohlášení o shodě/ EB Atitikties deklaracija/ ES prehlásenie o zhode/ Declaraţia de conformitate CE/ Vastavuse Deklaratsioon EÜ...
- Page 48 - est conforme aux dispositions de la Directive relatives aux machines 2006/42/CE et également aux dispositions de la Directive sur la Directive EMC 2014/30/UE. - é in conformita' con la Direttiva Macchine 2006/42/CE e, se pertinente, anche alla Direttiva alla Direttiva EMC 2014/30/UE.
- Page 50 Kongskilde dealer. © 2018 CNH Industrial Belgium N.V. All Rights Reserved. Kongskilde is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates. Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to...