Fuel Pump Unit Removal/Installation - Mazda RX-8 Manual

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FUEL PUMP UNIT REMOVAL/INSTALLATION

Fuel is extremely flammable. Always keep sparks and flame away from fuel. Ignition may cause death

or serious injury, or damage to equipment.

Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause

serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always

complete the "Fuel Line Safety Procedure".

Also, before performing the fuel pump unit removal/installation, always complete the "Fuel Leak

Inspection After Fuel Pump Unit Installation".

1. Perform the fuel line safety procedure referring to the before repair procedure. (See BEFORE REPAIR

PROCEDURE .)

2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION .)

3. Remove the rear seat. (See REAR SEAT REMOVAL/INSTALLATION .)

4. Remove the service hole cover. (See Service Hole Cover Installation Note .)

5. Drain fuel from the fuel tank.

A person charged with static electricity could cause a fire or explosion, resulting in death or

serious injury. Before draining fuel, make sure to discharge static electricity by touching a

When the fuel gauge indicates 3/4 or more, the fuel level is higher than the installation surface of

the fuel pump and the fuel suction pipe bracket. Due to this condition, fuel may spill or leak out

when performing this procedure. Before performing this procedure, always drain out fuel so that

the fuel tank is half full or less (according to the fuel gauge needle).

c. Disconnect the quick release connector (engine compartment side). (See QUICK RELEASE

CONNECTOR REMOVAL/INSTALLATION .)

Engine Specifications