Mazda B2200 1992 Manuals

Manuals and User Guides for Mazda B2200 1992. We have 1 Mazda B2200 1992 manual available for free PDF download: Workshop Manual

Mazda B2200 1992 Workshop Manual (1397 pages)

Brand: Mazda | Category: Automobile | Size: 54.98 MB

Contents
1
Vehicle Identification Numbers
2
General Information
3
Important Information
4
Basic Assumptions
4
Safety Risk
4
Repair Procedure
5
Symbols
6
Notes, Cautions and Warnings
6
Fundamental Procedures
6
Protection of the Vehicle
6
A Word about Safety
7
Preparation of Tools and Measuring Equipment
7
Removal of Parts
7
Inspection of Parts
8
Arrangement of Parts
8
Cleaning
8
Rubber Parts and Tubing
9
Jack and Safety Stand (Rigid Rack) Positions
10
Vehicle Lift (2-Support Type) Positions
11
Towing
12
Chassis Number Location
13
Units
13
Engine Model and Number Location
13
Abbreviations
13
Electrical Troubleshooting Tools
14
Test Light
14
Jumper Wire
14
Ohmmeter
14
Removal of Connector
15
Locking of Connector
15
Terminals
15
Replacement of Terminals
16
Wiring Harness
16
Wiring Color Code
16
Sensors, Switches and Relays
16
Fuse Replacement
17
Pre-Delivery Inspection and Scheduled Maintenance
19
Pre-Delivery Inspection
20
Pre-Delivery Inspection Table
20
Engine
36
Engine Tune-Up Procedure
40
Drive Belt
40
HLA Troubleshooting Guide
41
Compression
41
On-Vehicle Maintenance
43
Timing Belt
43
Timing Belt Tensioner
44
Timing Belt Installation
45
Spark Plugs
47
Cylinder Head Gasket
48
Fuel Hose
49
Cylinder Head Bolt
49
Cylinder Head
51
Cylinder Head Cover
51
Distributor
51
Front Oil Seal
53
Sst
53
Rear Oil Seal
54
P/S Oil Pump Pulley
56
P/S Oil Pump, A/C Compressor
56
Engine Stand Installation
57
Engine Hanger
58
Auxiliary Parts
60
Crankshaft Pulley
62
Camshaft Pulley
62
Timing Belt Pulley
62
Rocker Arm and Shaft Assembly
64
Hydraulic Lash Adjuster
64
Valve
64
Clutch Cover, Flywheel
65
Connecting Rod and Cap
67
Main Bearing Cap
67
Pilot Bearing
67
Piston and Connecting Rod
67
Valve and Valve Guide
70
Replacement of Valve Guide
71
Valve Seat
72
Valve Spring
73
Camshaft
74
Rocker Arm and Rocker Arm Shaft
75
Cylinder Block
75
Cylinder Bore
76
Piston
77
Piston and Piston Rings
77
Piston and Piston Pin
78
Crankshaft
78
Main Journal Diameter Undersize
79
Crankpin Journal Diameter Undersize
79
Main Bearing and Connecting Rod Bearing
79
Timing Belt Tensioner and Idler Pulley
80
Timing Belt Tensioner Spring
80
Timing Belt Pulley and Camshaft Pulley
80
Timing Belt Cover
80
Rear Cover
88
End Plate
88
Oil Pump
88
Stiffener
89
Oil Strainer
89
Oil Pan
89
Flywheel, Drive Plate
90
Clutch Disc and Clutch Cover
90
Water Pump
90
Valve Seal
92
Valve and Valve Spring
92
Camshaft Cap, Rocker Arm and Shaft Assembly
93
Front Housing
94
Timing Belt Torque Specifications
95
Timing Belt Idler Pulley
96
Baffle Plate
97
Oil Pressure Switch
98
Oil Filter
98
Coolant Inlet Pipe and Bypass Pipe
99
Fuel Pump
99
Seal Cap
99
Cooling Fan Bracket
100
Alternator and Alternator Bracket
100
Intake Manifold Assembly
100
Thermostat and Thermostat Cover
100
High-Tension Lead
101
Engine Stand Removal
102
A/C Compressor and P/S Oil Pump Bracket
102
Engine Mount
103
Exhaust Manifold
103
Exhaust Manifold Insulator
103
P/S Oil Pump
105
Accelerator Cable
105
Engine (B2600I)
106
Lubrication System
192
Engine Oil
196
Oil Pressure
197
Engine Oil Replacement
198
Oil Filter Replacement
198
Oil Cooler Removal and Installation
198
Oil Pan Removal
199
Cooling System
208
Engine Coolant
212
Coolant Level
212
Coolant Quality
212
Coolant Leakage
212
Air Bleeding and Refilling System
213
Coolant Protection
213
Antifreeze Solution Mixture Percentage
213
Radiator Cap
214
Negative Pressure Valve
214
Cooling Fan Inspection
214
Radiator Removal,Inspection and Installation
215
Water Pump Removal, Inspection and Installation
216
Thermostat Removal
218
Thermostat Inspection
219
Thermostat Installation
219
Fuel and Emission Control Systems (Carburetor)
220
Vacuum Hose Routing Diagram
229
Hose Color Code
230
Hesitation on Acceleration or Start-Up
253
Feedback System
271
Air/Fuel (A/F) Solenoid Valve
273
Inspection of Valve
273
Inspection of Signal
273
Oxygen Sensor
274
Inspection of Output Voltage
274
Inspection of Sensitivity
274
Idle Clutch, Neutral, and Air-Conditioner Signals
275
Air Injection System
277
Air Control Valve
278
Vacuum Switch Valve
279
Reed Valve
279
ACV Solenoid Valve
279
Exhaust Gas Recirculation System
280
EGR Control Valve
281
EGR Position Sensor
282
Inspection of Terminal Voltage
282
Inspection of Resistance
282
Duty Solenoid Valve
282
Inspection of Vacuum Valve
283
Inspection of Voltage
283
Deceleration Control System
284
Slow Fuel Cut System
285
Coasting Richer System
285
Slow Fuel Cut Solenoid Valve
286
Coasting Richer Solenoid Valve
286
Vacuum Solenoid Valve
286
Coasting Advance System
286
Mixture Control Valve
287
Evaporative Emission Control System
288
Evaporative Emission Control System Inspection
289
Purge Control Valve
289
Water Thermovalve
290
Check-And-Cut Valve
290
Air Vent Solenoid Valve
291
Purge Solenoid Valve
291
Catalytic Converter
293
PTC Heater System
294
PTC Heater
294
PTC Heater Relay
294
Altitude Compensation System
295
High-Altitude Compensator
295
Air Intake Temperature Control System
296
Control Valve Inspection
296
Hot-Idle Compensation System
297
Idle Compensator
297
Positive Crankcase Ventilation (PCV) System
298
PCV Valve
298
Vacuum Control Valve (VCV) System
299
Vacuum Control Valve
299
Air Cleaner Element
299
Fuel System
300
Fuel Pressure
301
Flow Rate
301
Fuel Pump Control Unit
302
Fuel Filter
302
Fuel Tank
303
Fuel Check Valve
303
Fuel Cut Valve
303
Carburetor Removal
304
Carburetor Structural View
305
Air Horn and Automatic Choke
306
Needle Valve and Float
306
Air Bleeds and Jets
307
Main Body
307
Throttle Body
308
Float Level Adjustment
310
Choke Diaphragm
311
Fast-Idle Cam
311
Unloader System
312
Secondary Throttle Valve
312
Cleaning of Carburetor
313
Troubleshooting with Self-Diagnosis Checker
316
Monitor Lamp
316
Code Number
316
After-Repair Procedure
319
Water Temperature Switch
324
Idle Switch
324
Clutch Switch
324
Neutral Switch
324
Inhibitor Switch
325
Atmospheric Pressure Sensor
325
Water Thermosensor
325
Vacuum Sensor
326
Intake Air Thermosensor
326
Engine Control Unit
327
How to Use the Engine Signal Monitor
327
Idle Adjustment
331
Idle Speed
331
Idle Mixture
331
Idle-Up System
333
Idle-Up for Automatic Transmission or Air Conditioner
333
Idle-Up for Automatic Transmission with Air Conditioner
334
Idle-Up Solenoid Valve
335
Malfunction Indicator Light
336
Fuel and Emission Control Systems
338
Description of Drivability
364
Rough Idle
383
Engine Tune-Up
453
Ignition Timing
454
Switch Monitor Function
470
Intake Air System
474
Throttle Body Removal
475
Idle Speed Control (ISC) System
478
BAC Valve
479
Fuel System Structural View
480
Fuel Pressure Release and Servicing Fuel System
481
Priming Fuel System
481
Pressure Regulator Control System
496
Solenoid Valve
497
Exhaust System Components
498
Outline of Emission Control System
499
Positive Crankcase Ventilation System
500
Catalytic Converter System
505
A/C Cut off System
506
Burn-Off Control System
508
Airflow Sensor
516
Malfunction Indicator Lamp
523
Engine Electrical System
525
Clutch
566
Clutch Fluid
569
Clutch Pedal
570
Clutch Master Cylinder
573
Air Bleeding
574
Manual Transmission
585
Automatic Transmission
676

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Mazda B2200 1992 Manuals

Mazda B2200 1992 Workshop Manual (1397 pages)

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