Table Of Contents - Honeywell ControlEdge 900 platform Hardware Planning And Installation Manual

Table of Contents

Table Of Contents3
Chapter 1 - About This Guide7
Special Terms10
How To Use This Guide13
Chapter 2 - Overview13
Plc I/O Network Topology15
Chapter 3 - Controledge Plc15
Default Port Numbers16
I/O Network17
System Architecture With Non Redundant Plc-Cpm17
System Architecture With Redundant Plc-Cpm18
System Component List For Controledge 900 Plc Hardware19
Reference About Installing Racks, Epm, Power Supply And So On21
Hardware Configuration Of Cpm22
Control Processor Module (Cpm)22
Plc-Cpm Mode Switch23
Plc-Cpm Rotary Switch24
Plc-Cpm Indicators25
Led Indications On Plc-Cpm26
Device Replacement27
Replacing A Non-Redundant Or Unsynchronized Primary Plc-Cpm27
Hardware Configuration Of Epm27
Hardware Configuration Of Io27
Replacing A Secondary Plc-Cpm29
Replacing A Primary Plc-Cpm30
Replacing An Unsynchronized Primary Plc-Cpm30
Replacing A Synchronized Primary Plc-Cpm31
Component Replacement Reference32
Chapter 4 - Controledge Uoc33
Uoc I/O Expansion Network Topology34
Hsr Ring To 900 I/O34
Downlink I/O Network35
Non-Redundant Or Redundant Star To 900 I/O36
Redundant Star Network37
Dlr Direct Connection To 900 I/O And Eip Devices38
Dlr Etap Connection To 900 I/O And Eip Devices39
Non-Redundant Star To 900 I/O And Eip Devices41
Uoc Cpm To 900 I/O And Eip Devices42
Hardware Configuration Of Uoc-Cpm43
Reference For Installing Racks, Epm, Power Supply And So On43
Control Processor Module Components44
Uoc-Cpm Mode Switch45
Hardware Configuration Of I/O46
Uoc-Cpm Indicators46
Replacing A Non-Redundant Or Unsynchronized Primary Uoc-Cpm47
Modules Types47
Replacing A Secondary Uoc-Cpm48
Replacing A Primary Uoc-Cpm49
Installation53
Rack Options53
Chapter 5 - Controledge 900 Common Reference Information53
Rack Types55
Redundant Controller Rack58
One Slot Rack59
I/O Rack60
Rack Orientation And Mounting61
Rack Dimensions With Redundant Power Supply62
Rack Size63
Rack Installation64
Installation Tools65
Site And Equipment Preparation65
Mount Racks66
Module Insertion69
Assembling The Redundant Controller Rack69
Assembling I/O Rack73
Power Supply77
Power Consumption Calculation For Rack Power Supply79
Power Supply Components79
Specification Of Power Supplies79
Environmental Considerations81
Power Status Module82
Expansion Processor Module82
Serial Communication Module84
Rs485 Pin Definition85
Rs232 Pin Definition85
Controledge 900 I/O87
Placing I/O Modules In The Racks87
I/O Module Installation88
I/O Module Specification89
Universal Input/Output Module89
Uio Module Terminal Block90
Universal Analog Input Module (Uai)91
Digital Input Module (16 Channels) - Ac Voltage Type91
Digital Input Module (32 Channels) - Dc Voltage Type92
Relay Output Module (8 Channels)92
Pulse Input/Frequency Input Module (4 Channels)93
Analog Output Module (4 Channels)95
Analog Output Module (8 Channels)96
Digital Input Module-Ac Dc Voltage Type97
High Level Analog Input Module (16 Channels)97
Digital Input Module-Contact Type (16 Channel)98
Digital Output Module (8 Channels) - Ac Voltage Type99
Digital Output Module (32 Channels) - Dc Voltage Type99
Terminal Block Euro Styles100
Terminal Block Colors102
Installing I/O Modules103
Terminal Block-To-Field (Signal) Wiring106
Wiring Rules And Recommendations107
Wire Gauge107
Minimum Recommended Wire Sizes107
Routing And Securing Wires107
Signal Grounding108
Wire Shield Grounding108
Uio Module Wiring109
Uio Specification Of Different Hardware Versions110
Field Wiring For Analog Input111
Standard 2-Wire Transmitter With Uio112
Self-Powered 3-Wire Transmitter With System Ground113
Self-Powered 4-Wire Transmitter114
Self-Powered 4-Wire Sinking Type Transmitter With Uio115
Allowable Field Wiring Resistance - Uio - Analog Input Channel116
Field Wiring For Analog Output116
Uio For Analog Output Specification116
Field Wiring For Digital Input (Dry Contact)117
Field Wiring For Digital Output119
Uio Specification For Do119
Uio_Do Channel Configuration120
Uio Pins Branch For Interconnecting The Do120
Universal Analog Input Module (Uai) Wiring121
Typical Thermocouple Resistance In Ohms Per Double Foot @ 68 Degrees F121
Isolation122
Rtd Inputs122
Ohms Inputs123
Shield Grounding123
Universal Analog Input Wiring124
Examples Of Rtd Input Wiring124
Analog Input Wiring - Eight Tcs125
Analog Input Wiring - Eight Resistance Inputs125
Digital Input Module (16 Channels)-Ac Voltage Type Wiring126
Analog Input Wiring - Eight Rtds126
Ac Input Module Wiring Diagram127
Digital Input Module (32 Channels)-Dc Voltage Type Wiring128
Digital Output Module (8 Channels) - Ac Voltage Type Wiring129
Output Loading129
Jumper Comb130
Replaceable Fuses130
Ac Output Module Wiring Diagram130
Ac Output Module Jumper130
Digital Output Module (32 Channels)-Dc Voltage Type Wiring131
32 Point Dc Output Module Wiring131
Relay Output Module Wiring132
Schematic Example: Relay Output And External Wiring132
Contact Rating133
Required Output Fusing133
Relay Output Module Wiring Diagram134
Relay Output Module Jumpers134
Pulse/Frequency/Quadrature Module (4 Channels) Wiring135
Switch Location On Pfq Module135
Pulse Counting Wiring136
Pulse Outing Wiring137
Frequency Wiring137
Quadrature, Differential, External Power Wiring138
Quadrature, Single Ended, External Power Wiring138
Quadrature, Differential, Controledge 900 Power Wiring139
Analog Output Module (4 Channels) Wiring140
Analog Output Module (8 Channels) Wiring141
Dip Swith Position Of 8 Channel Ao142
8 Channel Analog Output Wiring Diagram142
High Level Analog Input Module (16 Channels) Wiring143
Hlai Switch143
16 Point High Level Analog Input Wiring144
Digital Input Module-Contact Type (16 Channel) Wiring145
Ac/Dc Isolated Input Module Wiring146
Contact Input Wiring Diagram146
Electrical Considerations149
Controller Grounding149
Chapter 6 - Wiring And Cabling Planning149
Protective Electrical Enclosure Wiring, Single Rack150
Protective Electrical Enclosure Wiring, Multiple Racks151
Ce Conformity152
Redundant Power Supplies Each With External Circuit Breaker152
Slow-Blow Of Power Supplies152
Wiring And Cabling Distance Guidelines153
Grounding Wires For Routing153
Fiber Optics Recommendations154
Chapter 7 - Maintenance155
Safety Considerations - Plan Ahead155
Periodic Checks157
Removal And Insertion Under Power (Riup)157
Replacing The Power Supply158
Removal And Insertion Under Power: Potential Hazards158
Replacing An Epm160
Replacing An I/O Module161
Spare Parts And Model Numbers164
Epm Indicators169
Chapter 8 - Diagnostics And Troubleshooting169
Led Indications On Epm170
Serial Communication Module Indicators171
I/O Indicators172
Led Failure Definition174
Bad I/O Channel Diagnostics175
Uio Indicators176
Approval Rating179
Chapter 9 - Special Condition Of Use And Approved Standards179
For The United States179
For Canada180
For Atex180
Approved Standards For Division 2/Zone 2 Hazardous Location181
Us Approval Standards181
Canadian Standards181
European Standards (Zone 2)182
Ce Lvd And Emc Compliance Standards182
Ul Compliance Standards184
Appendix A - Installing Rtp185
Overview Of Rtps186
Module And Rtp Matching Table186
Rtp Dimension187
Using The Rtp To Field Wire The Ioms188
Using An Rtp To Field Wire The Uio189
Using An Rtp To Field Wiring The Uai191
Two–Wire Transmitter Connections With Common 24 Vdc Supply194
Milliamp Input Connections With 250 Ohm Shunt Resistance194
Volt, Millivolt Input Connections195
Three-Wire Rtd Input Connections195
Two-Wire Rtd Or Ohm Input Connections195
Slidewire Feedback Connections For Actuators195
Using Dual Rtps To Field Wiring The 16 Point Ai196
Analog Input Accuracy Specification196
Voltage Input Connections198
Using An Rtp To Field Wiring The 16 Point Ac Di199
Current Connections With 2-Wire Transmitter199
Using An Rtp To Field Wiring The 16 Point Dc Di202
Using Dual Rtps To Field Wiring The 32 Point Dc Di204
Using An Rtp To Field Wiring The 8 Point Ac Do207
Using Dual Rtps To Field Wiring The 32 Point Dc Do210
Using An Rtp To Field Wiring 4 Channel Analog Output212
Using An Rtp To Field Wiring The 8 Channel Analog Output214
Using An Rtp To Field Wiring Relay Output217
Rtp Cable Wire Positions, Colors, And Internal Schematic219
Rtp Internal Schematic220
Analog Input Rtp Internal Schematic221
Rtp A Cable Wire Positions And Colors223
Rtp B Cable Wire Positions And Colors224
Rtp Cable Wire Positions And Colors (Applies Relay Output)225
Relay Output Rtp Internal Schematic227
Securing The Rtp To The Din Rail228