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Honeywell Spyder PUL1012S Manual

Lon, vav/unitary controllers
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Spyder® Lon
Programmable, VAV/Unitary Controllers

PRODUCT DESCRIPTION

The PUL1012S, PUL4024S, PUL6438S, PVL0000AS,
PVL4022AS, PVL4024NS, PVL6436AS, and PVL6438NS
controllers are part of the Spyder family. The eight controllers
are Free Topology Transceiver (FTT) L
devices designed to control HVAC equipment. These
controllers provide many options and advanced system
ARK ®
M
-compliant
ON
features that allow state-of-the-art commercial building
control. Each controller is programmable and configurable
through software.
The Spyder Lon controllers require the Spyder Programmable
Feature to be licensed in the WEBpro workbench tool and the
WEBS AX JACE Controller for programming and
downloading. The eight Spyder Lon Models are also available
as Individually Licensed Controllers (ILC). The ILC versions
are identical in design and capability in every detail except for
the licensing. The Individual Licensing of the Spyder ILCs
(The License is built in) allows them to be programmed and
downloaded with any brand of the Niagara Workbench or
JACE controller. The Spyder ILCs are identified with a suffix
on the Part Number of -ILC. Example: PUL6438S-ILC follows
all the same Installation Instructions information as the
PUL6438S.
These controllers are for use in VAV (Variable Air Volume) and
Unitary HVAC control applications. Each controller contains a
host micro controller to run the main HVAC application and a
second micro controller for L
communications. Each controller has flexible, universal inputs
for external sensors, digital inputs, and a combination of
analog and digital Triac outputs. The eight models are
described in Table 1. The photo to the left is of the model
PVL6436AS, which includes the actuator.
Product Description ..........................................................
Specifications ...................................................................
Installation ........................................................................
Checkout .......................................................................... 21
Controller Replacement .................................................... 22
PRODUCT DATA
W
® network
ON
ORKS
Contents
63-2685-03
1
3
4

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  Summary of Contents for Honeywell Spyder PUL1012S

  • Page 1: Table Of Contents

    Spyder® Lon Programmable, VAV/Unitary Controllers PRODUCT DATA features that allow state-of-the-art commercial building control. Each controller is programmable and configurable through software. The Spyder Lon controllers require the Spyder Programmable Feature to be licensed in the WEBpro workbench tool and the WEBS AX JACE Controller for programming and downloading.
  • Page 2 If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory). 2. Honeywell Customer Care...
  • Page 3: Specifications

    SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS SPECIFICATIONS General Specifications ANALOG CURRENT OUTPUTS: Current Output Range: 4.0 to 20.0 mA Rated Voltage: 20–30 Vac; 50/60 Hz Output Load Resistance: 550 Ohms maximum Power Consumption: 100 VA for controller and all connected loads (including the ANALOG VOLTAGE OUTPUTS: actuator on models PVL0000AS, PVL4022AS, and Voltage Output Range: 0 to 10.0 Vdc...
  • Page 4: Installation

    SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS — Hardware driven by the analog current outputs must have a IMPORTANT maximum resistance of 550 Ohms, resulting in a maximum Determine the damper rotation and opening angle voltage of 11 volts when driven at 20 mA. If resistance prior to installation.
  • Page 5 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS g. When the actuator closes, the damper rotates CCW Before mounting the actuator onto the VAV box damper shaft, either 45 or 60 degrees to fully close. determine the following: 3. If the damper rotates counterclockwise (CCW) to open, and 1.
  • Page 6 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS 8-9/32 10-5/16 (262) 8-5/16 (211) (211) 1-15/16 1-55/64 4-1/8 6-29/64 (164) (49) (47) (105) 27/32 (21) 2 2 2 2 2 2 2 2 3 5-3/4 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 1 1 1 1 1 1 1 1 1 2 9 0 1 2 3 4 5 6 7 8 9 0...
  • Page 7 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS NOTE: The controller is designed so that the cover does not — Use 1/4 inch (6 mm) outside diameter, with a 0.040 need to be removed from the base plate for either in. (1 mm) wall thickness, plenum-rated 1219 FR mounting or wiring.
  • Page 8 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS The application engineer must review the control job is less than 33 VA, this same transformer could be used to requirements. This includes the sequences of operation for the power three of these controllers and meet NEC Class 2 controller, and for the system as a whole.
  • Page 9 When the I x R loss of four volts is subtracted, only 18.9 volts reaches the controller. This is not The Honeywell transformers listed in Table 5 meet the NEMA enough voltage for proper operation. standard DC20-1986.
  • Page 10 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS NOTES: WARNING — Unswitched 24 Vac power wiring can be run in the same conduit as the L ® cable. ORKS Electrical Shock Hazard. — Maintain at least a 3 in. (7.6 cm) separation Can cause severe injury, death or property damage. between Triac outputs and L ®...
  • Page 11 ORKS rules and approved cable types. • In noisy (high EMI) environments, avoid wire runs parallel to noisy power cables, motor control centers, Honeywell provided cable types for L ® Bus ORKS or lines containing lighting dimmer switches. Keep at communications wiring are Level IV 22 AWG (0.34 sq mm)
  • Page 12 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS ® NOTE: ALL LONWORKS CONNECTIONS ARE MADE TO: NET-2 NET-1 PVL6436AS PVL6436AS PVL6438NS 2 2 2 2 2 2 2 2 3 2 2 2 2 2 2 2 2 3 2 2 2 2 2 2 2 2 3 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0...
  • Page 13 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS Table 6. Description of wiring terminal connections for Table 7. Description of wiring terminal connections for PUL6438S, PVL6436AS, and PVL6438NS. PUL1012S, PUL4024S, PVL0000AS, PVL4022AS, and PVL4024NS. Terminal Label Connection Terminals, INPUT POWER & GROUND Terminals, Terminals, PUL4024S, Terminals,...
  • Page 14 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS All controllers have the terminal arrangements similar to the examples shown in Fig. 16 and Fig. 17 as described in Table TERMINALS 13-24 Table 6 on page 13 and Table 7 on this page. ® SERVICE PIN 1 1 1 1 1 1 1 2 2 2 2 2 EURON...
  • Page 15 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS WINDOWS CONTACTS OCCUPANCY SENSOR (CONTACTS CLOSED (CONTACTS CLOSED EQUALS WINDOW CLOSED) AIR FLOW EQUALS OCCUPIED) PICKUP C7770A TEMPERATURE SENSOR Δ DI-2 DI-3 UI-4 AO-1 DI-1 UI-1 UI-2 UI-3 2 2 2 2 2 2 2 2 3 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 1 1 1 1 1 1 1 2...
  • Page 16 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS WINDOWS CONTACTS OCCUPANCY SENSOR (CONTACTS CLOSED (CONTACTS CLOSED EQUALS WINDOW CLOSED) EQUALS OCCUPIED) AIR FLOW PICKUP DI-3 DI-2 Δ UI-3 AO-1 DI-1 UI-1 UI-2 2 2 2 2 2 2 2 2 3 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 1 1 1 1 1 1 1 2 1 2 3 4 5 6 7 8...
  • Page 17 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS 2 2 2 2 2 2 2 2 3 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 1 1 1 1 1 1 1 2 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 0 24 VAC...
  • Page 18 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS 20 VDC OUTDOOR UI-3 ENTHALPY 20 VDC RETURN UI-4 ENTHALPY UI-5 DI-1 UI-1 UI-2 UI-6 AO-1 2 2 2 2 2 2 2 2 3 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 DISCHARGE AIR TEMP 1 1 1 1 1 1 1 1 2...
  • Page 19 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS DI-3 20 VDC OCCUPANCY SENSOR OUTDOOR (CONTACTS CLOSED UI-3 ENTHALPY EQUALS OCCUPIED) WINDOWS CONTACTS (CONTACTS CLOSED DI-2 20 VDC RETURN EQUALS WINDOW CLOSED) UI-4 ENTHALPY UI-5 AO-1 DI-1 UI-1 UI-2 UI-6 2 2 2 2 2 2 2 2 3 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 DISCHARGE...
  • Page 20 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS TWO - OR TWO - OR THREE-WAY THREE-WAY HOT WATER/ CHILLER WATER VALVE STEAM VALVE SERIES 70 SERIES 70 VALVE VALVE ACTUATOR ACTUATOR AO-3 UI-3 DI-1 UI-1 UI-6 UI-2 DISCHARGE AO-1 AO-2 AIR TEMP 2 2 2 2 2 2 2 2 3 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 1 1 1 1 1 1 1 2...
  • Page 21: Checkout

    SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS VERIFY TERMINATION MODULE PLACEMENT (MULTIPLE CONTROLLERS ONLY) PUL6438S The installation wiring diagrams should indicate the locations 2 2 2 2 2 2 2 2 3 for placement of the 209541B termination module(s). See 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 Fig.
  • Page 22: Controller Replacement

    SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS Table 8. Status LED states. IMPORTANT To prevent bending or breaking the alignment pins on LED State Blink Rate Status or Condition longer terminal blocks, insert the screwdriver at Not applicable No power to processor, several points to evenly and gradually lift up the LED damaged, low terminal block.
  • Page 23 SPYDER® LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS 6. Reconnect the two air flow pickup tubes to the pressure 6. Reconnect the two air flow pickup tubes to the pressure sensor (See “Piping (PVL0000AS, PVL4022AS, sensor (See “Piping (PVL0000AS, PVL4022AS, PVL4024NS, PVL6436AS, and PVL6438NS)” on PVL4024NS, PVL6436AS, and PVL6438NS)”...
  • Page 24 Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 Honeywell Limited-Honeywell Limitée 35 Dynamic Drive ® U.S. Registered Trademark Toronto, Ontario M1V 4Z9 © 2009 Honeywell International Inc. 63-2685—03 M.S. Rev. 11-09 customer.honeywell.com Printed in U.S.A.