Calibration procedure 5: for Rev. 2.x or 5.x Cleaning the water reservoir ........36 boards,software R1.xx and R2.xx ....... 103 Filters on the STATIM 2000/2000S ....... 36 Calibration procedure 6: for Rev. 6.x boards, Bacteria retentive filter ..........37 software R4.xx and R5.xx ........... 108 Compressor filter ............
Identifying the controller board type ..... 141 Reinstalling the Fluid-O-Tech pump assembly ..179 Removing the controller board assembly ..... 143 Removing the SciCan or Ulka pump assembly ..180 Replacing/refitting the controller board assembly 146 Reinstalling the SciCan or Ulka pump assembly .. 180 Controller board fuse values .........
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Recommended printers ........248 Installing the external printer ......... 249 Data Logger ..............250 Installing the SciCan Data Logger ......251 Data Logger troubleshooting ........ 254 Transferring data from the USB drive or SD card .. 256 Data Logger specifications ........257...
The following symbols A situation which A potential hazard Important appear in the margins may lead to a to the operator. information of this book. mechanical failure. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 5...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
S501R102 is software version 1.02 S501R200 is software version 2.00 Figure 2 Microprocessor label example: 01-xxxxxx S502R102 Sept. XX 03 EPROM label example: 52102 0319 Product Year / week STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 7...
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(See ‘PCB revision’ above). They can be identified as below (Figure 3): Figure 3 Revision 3.x/4.x type board (1992 – 1995): Typical features: Revision number bottom right hand side. Single, rectangular microprocessor. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 8...
NO ‘W1’ jumper for calibration NO Blue ‘pressure interface/printer’ connector All components integrated on single Revision 7.x type board (2007 to present): board Surface mount type component. ‘Push in’ yellow thermocouple connectors. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 9...
= R1xx/R2xx (revision 3.x/4.x/2.x/5.x PCB) Stainless steel steam generator (2004 – 2005): Typical features: Software required to drive this steam generator = R4xx (revision 6 PCB only) STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 10...
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Blanking plug in the side of steam generator in original thermocouple position Software required to drive this steam generator is R5xx for revision 6 PCB and R6xx for revision 7 PCB STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 11...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
STAT IM specific items from SciCan Before a STAT IM can be serviced, the following special tools are required in addition to your service tool kit. These tools are available from SciCan or your nearest service depot: 1. Control box SciCan Part # 01-103141S 2.
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8. Test connector cable (connect to Controller Board leader P1) Figure 2 NOTE: The following section describes in greater detail the equipment depicted in Figures 1 and 2. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 14...
Rotary Switch to set the calibration operation desired for Rev. 3.x/4.x Controller Boards (for STATIM 2000 units only). The keypad of this Control Box provides the same features as a STAT IM keypad. Note: The Control Box is for use with STAT IM products ONLY.
Calibration of reference equipment used with autoclaves should ALWAYS be to national or international standards by a certified calibration laboratory. A number of meters are recommended by SciCan and are referenced as follows: For non-S unit calibration The following reference meters are recommended for use with 01-103087S and 01-103088S test cassettes: Omega HH81A single channel multifunction digital thermometer (www.omega.com)
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The flexible thermocouple included with the Fluke digital thermometer will not be used for calibrating SciCan sterilizers. If you wish to use the flexible thermocouple in the future, SciCan advises you to consult the digital thermometer’s manual for setting a temporary offset, if required.
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The meter above is of the non data logging variety. If data logging is required, please consult order code variations from Heise data sheet. The above probe is 3.2mm (1/8in) diameter. Figure 6 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 19...
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1 x Pressure tube 2 x Male Swagelok B-QC4-S-2PM ‘Quick Connect’ fittings. 1 x 1/8 NPT female to ¼ NPT male adaptor 1 x 1/8” (3.175mm) probe fitting. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 20...
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1/16” (1.6mm) temperature probe. NOTE: The 1/16” fitting is attached to the cassette when supplied and the 1/8” fitting is in the pack of accessories supplied with the cassette. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 21...
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96-108639 Rev 3.0 Figure 8. Temperature fitting cut-away If you have the SciCan supplied Omega HH81A type temperature reference meter with the 1/16” (1.6mm) temperature probe (normally used with the Non S-class type calibration cassette) then the compression fitting attached to the S class cassette is correct and does NOT have to be removed.
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¼” BSP devices such as hypodermic pressure fittings. (See Figure 9 below). This adaptor is not used with the standard SciCan pressure tube and should be removed from the cassette extension fitting before attaching the pressure tube.
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The pressure tube (see Figure 12) supplied with the calibration cassette is designed to insulate the pressure transducer used with the pressure reference meter from the high temperatures experienced during sterilization, which may damage the transducer. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 24...
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To attach the pressure tube to the cassette (via the male Swagelok connector), press the male and female fitting together until a ‘click’ is heard and the couplings are firmly attached. (See Figure 14) STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 25...
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NOTE: To complete this assembly you will need to locate the 1/8 NPT female to ¼ NPT male adapter supplied with the S-class calibration cassette. (See Figure 15 for assembly) . STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 26...
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NOTE: The use of P.T.F.E. tape as shown is essential to ensure the connection is free from steam leaks. If the joint leaks, steam can enter the transducer and damage the unit internally. The pressure tube can now be attached to the pressure transducer. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 27...
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2. Tools, Maintenance Schedules, Procedures and Testing 96-108639 Rev 3.0 Figure 16, below, shows the meter, pressure transducer and pressure tube attached to a calibration cassette. Figure 16 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 28...
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If the joint leaks, steam can enter the module and damage the unit internally. The pressure tube can now be attached to the pressure module. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 29...
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Figure 18, below, shows the meter with temperature probe and pressure tube ready to attach to a calibration cassette. Figure 18. Heise hand held calibrator with temperature module, pressure module, PT 100 temperature probe and pressure tube. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 30...
96-108639 Rev 3.0 Annual Service Requirements Important notes: The following schedule is designed as a guide for SciCan approved trained service engineers and applies to all STATIM 2000/5000/G4 models. The operations contained in this guide are for use during standard service intervals on functioning machines.
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Check steam generator thermocouple calibration as appropriate to board type. Note: steam generator calibration is not required for software revision numbers XXXXR4XX onwards. During the above cycle, check pipe work and fittings for steam leaks. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 32...
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Reinstall cover, and check all cycles are available. Insert customer’s cassette and run standard cycle. Check for leaks. For revision 7 units ONLY: Enter service mode and activate ‘Back up NVRAM’. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 33...
After removing all traces of the detergent, treat interior surfaces of the cassette with the STAT-DRI™ Plus drying agent to enhance the drying process. Order more STAT-DRI™ Plus from SciCan quoting 2OZPLUS, 8OZPLUST, or 32OZPLUS. Please note that STAT-DRI drying agent is not be to used with the U.S. G4 models (G4-121101 and G4-201103).
Keeping the STAT IM cassette clean is good clinical practice and assists in the proper functioning of the unit. SciCan recommends that the interior surface be cleaned at least once a week. Cleaning the inside of your cassette is very important if you regularly sterilize lubricated instruments.
96-108639 Rev 3.0 STAT-DRI should be applied every 10 cycles, and after every cassette cleaning. STAT-DRI is available from your SciCan Dealer. Please note that STAT-DRI drying agent is not be to used with the U.S. G4 models (G4-121101 and G4-201103).
2. When the filter is free of the bracket, carefully disconnect the outlet tube (2) from the filter. Do not pull on this tube. Figure 23 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 37...
4. Gently press the bacteria retentive filter back into the filter bracket. The arrow mark on the filter is facing out and pointing to the left. 5. Re-connect the inlet tube to the right hand filter fitting. Figure 24 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 38...
To ensure optimum performance of your STAT IM cassette autoclave, change the cassette seal every 500 cycles or every six months, whichever comes first. Replacement seals are available from SciCan (order number 01-100028S for STAT IM 2000 and 01-101649S for STAT IM 5000). To change the cassette seal, follow these steps: Place the cassette lid and the new seal on a clean work surface.
1. Drain the reservoir. See Draining the Reservoir. 2. Screw in each leveler foot completely. 3. Repack your STAT IM in the original packing materials. 4. Specify heated and insured shipping. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 40...
Upgrading the firmware on STAT IM G4 units To upgrade the firmware, use a USB drive and proceed as follows: 1. Download new firmware (available from SciCan upon request). 2. Insert a clean USB stick (containing no files) into your computer 3.
1. Someone onsite with the unit or from within the network must provide access to an outside user by generating a ‘token’ (or code). the REMOTE ACCESS tab. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 42...
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Remote access and follow the prompts to enable remote access. 2. The technician attempting to access the G4 from outside the network will need to go to the following URL: http://updates.scican.com and enter their registered email address, password, token and STAT IM Serial Number (optional).
0.1 ohms using test equipment and procedures in compliance with applicable International safety standards and national, state, provincial, and regional laws and regulations. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 44...
5 ppm or less dissolved solids or a conductivity of less than 10 μS / cm. Follow the manufacturer’s instructions to test water conductivity using SciCan conductivity meter, part #01-103139S, or any other equivalent Meter. Temperature has a significant effect on conductivity readings, therefore the water being tested should be at room temperature.
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
2. Install a calibration jumper on controller board header W1 located to the left of the microprocessor. Connect a control box and printer to the controller board and enable the printer. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 47...
(which can not be changed) by pressing the “Unwrapped”, “Wrapped”, “Unwrapped”, “Wrapped” keys in this order. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 48...
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“Rubber and Plastics” button - Enters the indicated sub-menu item (as indicated by the cursor “>”) “Stop” button - Exits the menu and returns the unit to operational mode STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 49...
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1. Press the UNWRAPPED cycle button to scroll to the next language (down). 2. Press the WRAPPED cycle button to scroll to the previous language (up). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 50...
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This means that unlike the earlier (pre 2004) units, each cycle selection button (except extra drying) has 2 or 3 cycles per button as opposed to the single cycle on earlier units. These multiple cycles STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 51...
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6. Install a calibration jumper on Controller Board pins marked W1. 7. Keep button “Rubber and Plastics” pressed and turn the unit ON. The unit will enter “Cycle lock/unlock mode” STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 52...
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7. You should now have entered the ‘Service Menu’ and you will be asked for a password. The default unit password is entered by pressing the “Unwrapped”, “Wrapped”, “Rubber and Plastics” and “Stop” buttons. 8. The display should now show the following: >Calibration Time/Date Setup STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 53...
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(except units fitted with a float – see below) and the maximum level required to protect the internal components from damage due to mineral deposits (e.g. Calcium) on the internal surfaces. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 54...
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HH.H - High value threshold / Water quality threshold. G.GG - Water conductivity circuit gain Note that xx.x, NNN and y.y are for information only as measured by the unit software and can not be changed. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 55...
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3. Pressing the STOP key will exit without saving and return the unit to the operational menu. >Stored CF Printouts When this function is activated, this sub menu will send saved Cycle Faults to a printer or SciCan Data Logger. The unit will then default back to the normal operational menu.
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2. Pressing the RUBBER & PLASTICS button will activate (switch on) and deactivate (switch off) the chosen component. 3. Pressing the STOP key will return the unit to the service menu. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 57...
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No changes can be made to the offset value in this sub menu. 1. To return to the service menu, press the RUBBER & PLASTICS button. 2. To return to the operational menu, press the STOP key. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 58...
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This sub menu is for STATIM 7000 units ONLY and is not used on 2000/5000 units. 1. To return to the service menu, press the RUBBER & PLASTICS button. 2. To return to the operational menu, press the STOP key. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 59...
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>Factory Default >Factory default Screen display when in factory default sub menu. This function will reset the NVRAM (Non Volatile Random Access Memory) to the factory default settings. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 60...
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This function will allow the backup of any revised unit settings after calibration for example. The default setting on all STATIM units is NO. The alternative is YES. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 61...
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To activate exit, press the RUBBER & PLASTICS button. >Water Pump Type >Water Pump Type Ulka Screen display when in Press. Sensor Type sub menu. This sub menu is for information only. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 62...
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There are two specific pump types identified by this sub menu, the ULKA pump (fitted to later machines) and the INVENSYS or SCICAN pump (fitted to earlier units). The pumps are NOT interchangeable between units as the each pump requires type specific software for the unit to operate correctly.
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Air Drying (available Time to non-S units only) Date Reset DST On/Off Local Control Recent Printouts Quality Remote Access Time 12/24 Date Format Instructions Language Country Dealer ID STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 64...
96-108639 Rev 3.0 Troubleshooting Cycle Faults There are three types of cycle fault formats that can be seen on all STATIM 2000 and 5000 Classic and G4 units. They are as follows: 1. Cycle fault numbers and descriptions appropriate to ONLY STATIM 2000 non S units with revision 3.x and 4.x type controller boards.
CF number and use the ‘unit type’ and ‘software revision’ guide to establish if this particular CF is relevant ( ) or not ( ) as the case may be. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 67...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 68...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 69...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 70...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 71...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 72...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 73...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 74...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 75...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 76...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 77...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 78...
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3. Troubleshooting Cycle Faults 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 79...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
(6) is correctly engaged in the STAT IM . Install the thermocouple (7) into the cassette and attach the digital thermometer (8). Ensure that the thermocouple and digital thermometer have matched serial numbers. STAT IM 2000/2000S Service Guide STATIM 2000/2000S/2000 G4 Service Guide Page 81...
4. STAT IM 2000 Calibration 96-108639 Rev 3.0 Control box Controller board SELECT knob Digital voltmeter VRH potentiometer Calibration cassette Thermocouple Digital thermometer TC-CHM potentiometer 10. TC-BLR potentiometer Figure 1 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 82...
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8. After approximately 2 minutes into the sterilization phase look for the digital thermometer (8) reading to remain constant for at least 2 seconds and record the values of the digital thermometer (TCHM) and digital voltmeter (VM). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 83...
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3. Once adjusted, apply a drop of non-conducting lacquer or nail polish to the adjustment screw of the TC-ADJ potentiometer. 5. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 84...
96-108639 Rev 3.0 Calibration Procedure 2: for Rev 2.x or 5.x Boards, Software R1.xx or R2.xx This calibration procedure is for STATIM 2000/5000 non S units (1995-2005) with revision 2.x or 5.x controller boards and revision 1.xx or 2.xx software. Important: Incorrect or inaccurate calibration may cause unsuccessful sterilization of instruments.
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Control box Controller board SELECT knob Digital voltmeter Vref potentiometer Calibration cassette Thermocouple Digital thermometer TC-ADJ potentiometer 10. Calibration jumper connection 11. Calibration jumper (not shown) Figure 1 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 86...
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9. After 20-40 seconds, a long beep will sound indicating that steam generator calibration is complete. 10. The number in the upper left-hand corner of the LCD has changed to display the new steam generator offset value. E8>>CALIBRATING*<<F5 Example +00.00°C 135.00°C STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 87...
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4. Steam Generator Thermocouple Re-calibration Repeat the steam generator thermocouple calibration procedure in section 2, Steam Generator Thermocouple Calibration , above. 5. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 88...
3. Install the thermocouple (7) into the cassette and attach the digital thermometer (8). 4. Ensure that the thermocouple and digital thermometer have matched serial numbers. 5. Install the calibration jumper (11) to Controller Board pins marked W1 (10). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 89...
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SELECT knob Digital voltmeter VREF potentiometer Calibration cassette Thermocouple Digital thermometer TC-ADJ potentiometer 10. Calibration jumper connection 11. Calibration jumper (not shown) Figure 2 (Note: STATIM 2000 shown) STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 90...
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Observe the temperatures displayed on the LCD and the digital thermometer for 30 seconds. The temperatures registered should remain within ± 0.2°C of one another. Adjust TC-ADJ if not. Press the STOP button on the control box when finished. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 91...
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The offset value in the upper left-hand corner of the display (CVO) may have changed to a new offset value. Press the STOP button on the control box when finished. 4. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 92...
(5) is correctly engaged in the STAT IM . 4. Install the thermocouple (6) into the cassette and attach the digital thermometer (7). 5. Ensure that the thermocouple and digital thermometer have matched serial numbers. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 93...
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The cover MAY be removed and the control box attached if deemed appropriate, but the unit can be calibrated with the cover on as all adjustments to the calibration offsets are undertaken using the keypad on the unit. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 94...
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The temperatures registered should remain within ± 0.2°C of one another. Adjust unwrapped/ wrapped keys if not. 5. Press the STOP button on the control box when finished. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 95...
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12. The offset value in the upper left-hand corner of the display (CVO) may have changed to a new offset value. 13. Press the STOP button on the control box when finished. 3. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 96...
Calibration Procedure 8: for non-S G4 units with Rev. 7.x Board, Software Rev. 7.xx, SL 00R1.xx This calibration procedure is for STATIM 2000/5000 G4 non S units with revision 7.x controller boards and revision 7.xx software, SL00R1.xx Important: Incorrect or inaccurate calibration may cause unsuccessful sterilization of instruments.
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(CVO) Validation thermocouple hexadecimal offset compared with chamber reading (TTT) Chamber thermocouple in °C (TO) Chamber thermocouple hexadecimal offset (DDD) Difference between validation TC and chamber temperatures in °C STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 98...
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2. From the service menu, select Calibration. 3. To start a validation thermocouple calibration cycle, select V. Calibration in the Calibration submenu. The STATIM will run a Validation Assy. calibration cycle. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 99...
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7. The offset value in the upper left-hand corner of the display (CVO) may have changed to a new offset value. 8. Press the STOP button when finished. 3. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 100...
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4. STAT IM 2000 Calibration 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 101...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
2. Check that there is sufficient steam process distilled water in the reservoir, and that the calibration cassette (6) is correctly engaged in the STAT IM . 3. Install the thermocouple (7) into the cassette and attach the digital thermometer (8). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 103...
7. Locate TC ADJ and Vref potentiometers. Control box Controller board SELECT knob VRH potentiometer Digital voltmeter Calibration cassette Thermocouple Digital thermometer TC-BLR potentiometer 10. TC-CHM potentiometer 11. Pressure meter Figure 1 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 104...
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8. After 20 - 40 seconds, a long beep will sound indicating that steam generator thermocouple calibration is complete. The number in the upper left-hand corner of the LCD has changed to display the new steam generator offset value. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 105...
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TC-ADJ potentiometer adjust the chamber offset by ONE unit. If the readings still differ by more than 1 kPa abort the cycle and retry the chamber thermocouple / pressure transducer calibration. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 106...
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4. Steam generator thermocouple re-calibration Repeat the steam generator thermocouple calibration procedure in section 2 described above. 5. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 107...
(6) is correctly engaged in the STAT IM . 3. Install the thermocouple (7) into the cassette and attach the digital thermometer (8). 4. Ensure that the thermocouple and digital thermometer have matched serial numbers. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 108...
7. Locate TC ADJ and Vref potentiometers. Control box Controller board SELECT knob VREF potentiometer Digital voltmeter Calibration cassette Thermocouple Digital thermometer TC-ADJ potentiometer 10. Pressure meter Figure 2 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 109...
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The PO field will then show the new pressure offset. NOTE: This has to be done within 30 seconds. 4. After 30 seconds, the calibration cycle will continue by entering the heating up phase. 5. During calibration the unit will run a normal cycle. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 110...
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(remember that the theoretical pressure is related to the ACTUAL temperature which is adjusted using the TC-ADJ potentiometer) until PPP.P and TTT.T are within 1 kPa of each other. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 111...
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If the readings are outside of the ± 0.25°C tolerance then further diagnostics may be required prior to re-calibration. 10. Press the STOP button on the control box when finished. 3. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 112...
5. Ensure that the thermocouple and digital thermometer have matched serial numbers. 6. Attach the pressure reference meter to the pressure tube and the pressure tube to the test cassette. (Self locking couplings). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 113...
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Note: The cover MAY be removed and the control box attached if deemed appropriate, but the unit can be calibrated with the cover on as well as adjustments to the calibration offsets are undertaken using the keypad on the units. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 114...
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CO = chamber temperature hexadecimal offset value CCC.C = actual chamber temperature in °C IMPORTANT NOTES: Remember – the steam generator thermocouple does NOT require calibration. The VREF does not need adjustment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 115...
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Use the wrapped and unwrapped keys to correct the upper PO value. If this adjustment corrects the PPP.P reading to within 1 kPa of the TTT.T reading then the unit is now in equilibrium. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 116...
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If the readings are outside of the ± 0.25°C tolerance then further diagnostics may be required prior to re-calibration. 8. Press the STOP button on the control box when finished. 2. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 117...
Calibration Procedure 9: for S-class G4 Units with Rev. 7.x Board, Software Rev. 7.xx, SL 00R1.xx This calibration procedure is for S-class STATIM 2000/5000 G4 units with revision 7.x type controller boards and revision 7.xx software, SL00R1.xx Important: Incorrect or inaccurate calibration may cause unsuccessful sterilization of instruments.
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1. Chamber Thermocouple and Pressure Transducer Calibration To calibrate the chamber thermocouple and pressure transducer: 1. To start the calibration cycle, select Calibration in the Calibration submenu and calibration will start automatically STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 119...
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(PPP.P) and the calculated chamber pressure (TTT.T) displayed on the LCD. They should be within 1 kPa of each other during equilibrium. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 120...
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If the readings are outside of the ± 0.25°C tolerance, further diagnostics may be required prior to re-calibration. 8. Press the STOP button when finished. 2. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 121...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
A new cable tie is not required if the unit is not being shipped by courier. 10. Replace the reservoir cap to prevent unwanted materials and debris from entering the reservoir. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 123...
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Reservoir cap (not shown) Screws for side of unit Screws with lockwashers for rear of unit Controller board Bacteria-retentive air filter 10. Filter bracket (not shown) 11. Armature gasket Figure 1 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 124...
9. Replace the reservoir filter (if fitted) and fill the reservoir with steam process distilled water then replace the reservoir cap (5). 10. Reconnect the power cord (4). Select a cycle to ensure that the keypad and LCD function, then press the STOP key. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 125...
CAREFULLY peel away from the fascia (2). EXERCISE CAUTION, there may be adhesive on the edges of the LCD. Pass the connector through the slot (5) in the fascia. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 126...
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96-108639 Rev 3.0 8, 9 Membrane keypad Fascia Keypad cable P4 connector (for keypad) Keypad cable slot LCD cable LCD connector Countersunk screws Captive fastener 10. LCD Figure 3 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 127...
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8. Connect the LCD cable (6) connector to controller board (7). 9. Test the membrane keypad again by repeating steps 1 and 2. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 128...
flashing amber LED on the front cover or the solenoid valve activating repeatedly. 7. If the LCD intensity or contrast is not suitable, adjust the potentiometer labelled DISP, on the controller board. 8. Reinstall the cover. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 129...
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6. Cover Assembly 96-108639 Rev 3.0 LCD overlay Fascia Keypad cable (not shown) Captive fastener LCD cable Controller board Countersunk screws Figure 4 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 130...
7. Disconnect the LCD connector (8) from controller board header P3, and the LCD DC power source cable (9) from the DC power source (10) located at the back of the unit. 8. Replace the reservoir cap onto the top of the reservoir. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 131...
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Line filter Reservoir cap Side screws (both sides) Screws with lockwashers Bacteria-retentive air filter Controller board LCD connector DC power source cable DC power source (behind) Figure 5 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 132...
When in place, tighten all the screws. Do not over tighten the screws. 9. Place the reservoir cap (3) back onto the reservoir. 10. Reconnect the power cord. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 133...
3. Remove the carrier paper from the adhesive side of the gasket. Carefully install the gasket making sure it is seated firmly in place. Armature gasket Fascia Cover Figure 6 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 134...
NOTE: Do not press down in the middle of the colour LCD assembly. Apply pressure around the frame of the LCD. 2. Reconnect the power cord. Power the unit ON and test the touchscreen (3). 3. Reinstall the cover. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 135...
5. Connect the LCD controller board power cable to the DC power source and plug in the unit. 6. Power ON the unit to test the colour LCD touchscreen. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 136...
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6. Cover Assembly 96-108639 Rev 3.0 Flexible PCB connector Colour LCD touchscreen LCD controller board Hinged catch LCD overlay Fascia Figure 8 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 137...
4. Turn it upside down and reinstall the colour LCD controller board, speaker, USB and Ethernet ports. 5. Reinstall the cover. 6. Verify that the colour LCD functions correctly. orrectly. Figure 9 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 138...
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6. Cover Assembly 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 139...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
Square microprocessor plus EPROM NO ‘W1’ jumper for calibration NO Blue ‘pressure interface/printer’ connector All components integrated on single board. Surface mount type component. Figure 1 ‘Push In’ yellow thermocouple connectors STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 141...
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Rev. 7 Controller board Pressure Transducer S units Compressor Solenoid valve Water connect pump Steam Generator contrast Main Power Keypad connect Microprocessor Serial communication EEPROM Float sensor Figure 2 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 142...
Figure 3 Figure 4 Pressure interface board Steam generator terminals Boiler flag terminals Chamber thermocouple terminals Chamber flag terminals STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 143...
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‘validation’) and two for S class (‘boiler’ and ‘chamber’). Unplug the float connector (7) on units where the water quality and float reservoirs are fitted. Figure 5 Figure 6 Thermocouple connectors Float connector STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 144...
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5. Remove and retain the three screws with washers that secure the Controller Board assembly to the chassis. CASSIN Terminal PROBE Terminal 10. FLOAT terminal 11. Groundwire (some units) 12. J1 terminal block Figure 7 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 145...
PROBE (9) or the float sensor leads (if present) to terminal positions labeled FLOAT (10). Note that on later units a third, ground wire may be present as well as the two PROBE wires. Figure 7 Figure 8 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 146...
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‘chamber’ and ‘validation’) and two for S class (‘boiler’ and ‘chamber’) (6). Plug in the float connector on units where the water quality + float reservoirs are fitted (7). Figure 10 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 147...
Controller Board Fuse Values Always replace blown fuses with a fuse of the same size and value as indicated directly on the controller board. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 148...
5. When the bubble stays within the screen’s center circle, the bubble level is calibrated. Press STOP to exit. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 149...
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Clips Clips USB cable USB cable Ethernet port cable Ethernet port cable Speaker connect Speaker connect USB connect Ethernet connect Power connect Main controller board connect Figure 12 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 150...
2. The speaker is hot-glued into the tabs. You will have to remove the glue to pull it out. To replace the USB port, reverse the removal instructions (use hot glue to secure speaker). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 151...
To replace, reverse the removal instructions. To replace, reverse the removal instructions. Ethernet port cable LCD controller board Screw Ethernet port assembly tab Figure 14 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 152...
The microprocessor and EEPROM devices are a matched pair set. These devices are supplied together and must be installed together. Any attempt to substitute either device on its own will result in a continuous beeping tone. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 153...
Controller Board socket using an 8-pin IC puller. DISCARD the microprocessor and EEPROM devices. Note: The orientation of Pin 1 of the socket and Pin 1 of the EEPROM STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 154...
LCD fails to display the “select a cycle” message, review the wiring connector placement and check that the microprocessor and EEPROM are positioned properly in the sockets. 8. Calibrate the unit after the installation of a new microprocessor. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 155...
Retain these for assembling the replacement microswitch to the probe bracket. 4. Remove the microswitch. 5. Remove all RTV silicone residues from the probe bracket surface. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 156...
Using fine needle-nose pliers, adjust the activation point of the switch by carefully bending the microswitch arm. Reinstall and re-test the switch. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 157...
Strain relief nut White wire Black wire Nut (hidden by cables) Washers (hidden) Ring terminal (hidden) 10. Ground post (hidden) 11. Detachable line cord 12. A.C. Inlet receptacle Figure 20 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 158...
8. Plug the line cord into the wall receptacle and turn the power switch ON. Observe the LCD and indicator lights to determine that power is present. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 159...
Plug in the connector. 3. Plug the cord into the wall receptacle and turn the power switch (2) ON. Observe the LCD and indicator lights to determine that power is present. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 160...
5. The panel mount style switch is held into the panel with tabs. Compress the tabs (8) on the top and bottom of the switch and push the disconnected power switch out of the chassis (9) wall. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 161...
5. Plug the power cord (3) into the wall receptacle and turn the power switch (2) ON. Observe the LCD and indicator lights to determine that power is present. Figure 22 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 162...
(4b) from the power switch to line filter position P. 4. Connect the green wire (4c) from the ground post to line filter position. 5. If the pump inlet tube (5) was moved, reinstall the tube. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 163...
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7. Plug the power cord (3) into the line filter and the wall receptacle and turn the power switch (2) ON. Observe the LCD and indicator lights to determine that power is present. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 164...
To replace the LCD DC power source, reverse the removal instructions. LCD DC power source wires LCD controller board Fascia (not shown) Screws DC power source bracket Chassis Figure 24 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 165...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
J1-6 (NEUTRAL). SciCan Pump The SciCan pump is generally factory fitted to units with revision 2.x/5.x/6.x and some early 7.x controller boards from 1995 up to mid 2008. It has a similar footprint to the Fluid-O-Tech pump, however the diode is now integrated into the pump.
The Fluid-O-Tech pump is no longer available, but units with this pump can be retrofitted with the SciCan pump ONLY. The SciCan pump and Ulka pump are NOT interchangeable. They are both still available. If replacing the pump during maintenance or servicing, the same pump must be fitted to ensure the unit works correctly.
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For units fitted with Stainless Steel steam generators, the following times apply. SciCan Pump 21.5 17.0 18.5 Note: max. / min. numbers represent time in seconds required to fill the bottle to the min. line. Figure 3 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 169...
filter(s) and/or resizing the pump tube. Performing Filter Maintenance Early STAT IM 2000 / 2000S units fitted with SciCan pumps have a coarse mesh filter in the inlet fitting and a fine mesh filter in the outlet elbow fitting located internally in the pump.
fitting. From the threaded end of the fitting, insert a blunt instrument and gently push the filter out. If the filter does not come out, soak the fitting until any deposits have been dissolved. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 171...
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Teflon™ tape or pipe thread compound on to the external thread of the fitting and reassemble the right angle fitting to the collar ensuring the correct orientation of the two components. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 172...
field units. All replacement caps will come with a new water reservoir filter. Spare Part Kit Numbers are: Reservoir Cap # 01-101783S, Water Reservoir Filter # 01-109300S. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 173...
0.0005” increments. Note: The number as it appears on the tube may only be represented by 3 digits, e.g. a 0.0245” tube will be represented by ‘245’. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 174...
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5. Thread the other end of the replacement tube (4) to the fitting (5) on the pump test bottle (6) until finger tight. Do not cross thread the fittings. Do not overtighten. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 175...
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13. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. Figure 13 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 176...
1. Remove the diode plug screw (1) and diode plug (2) from the top surface of the pump (3). If the diode is functioning, retain for reassembly. If not, replace with SciCan Part # 01-104159S. See Testing the Fluid-O-Tech Pump Diode in the following section for diode orientation.
2. Using a small screwdriver or similar instrument, pry away the black cap (3) from the plug. 3. Test the diode using the diode test setting on a multimeter. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 178...
7. Fasten one cable tie to each end of the pump mounting bracket. 8. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 179...
8. Water Pumps, Reservoir, and Compressor 96-108639 Rev 3.0 Removing the SciCan or Ulka Pump Assembly To remove the pump assembly, proceed as follows (see Figure 16): (Ulka Pump shown) Figure 16 Cable tie Inlet fitting Inlet tube Steam generator Pump inlet fitting...
The unit should be disconnected from the electricity supply before performing this procedure as the unit needs to be turned on its side to detach the reservoir securing screw. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 181...
filling the reservoir before re-connecting the sensor leads, touch the leads to an earthed point to discharge any static electric charge that may have built up on the reservoir. This reduces the chance of ESD damage to the controller board. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 182...
The measured resistance across the unconnected sensor leads should be less than 1.0 ohm. If the reading is other than that the sensor is likely damaged. Replace the sensor. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 183...
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Option 1. Reverse the polarity of the pump by switching the black and white power leads on the pump side. Figure 19 Option 2. Fit a grounding spring to the pump. To fit a grounding spring, proceed as follows (see Figure 20): Figure 20 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 184...
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8. Water Pumps, Reservoir, and Compressor 96-108639 Rev 3.0 1. Remove the pump as described in the section above “Removing the SciCan or Ulka Pump Assembly”. 2. Insert the grounding spring on the inlet side of the pump as per picture one in figure 10 above.
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Troubleshooting reservoirs with float and water quality sensors In 2008, SciCan introduced a new type of water reservoir fitted with a water quality sensor AND a float switch. In the past, the low water level indication was performed by the water conductivity sensor.
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(see below). Release the wires from the harness so that they are free to be removed from the unit with the sensor. 2. Remove nut from float sensor. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 187...
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float sensor. Ensure the wire is run behind the PCB and make the smallest loop possible without causing the wires to kink or bend sharply. 8. Cable tie the float sensor wires to the wiring harness. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 188...
Controller board Setam generator check valve 10. Screws (partially obscured) Cable tie 11. Rubber mount Silicone tube 12. Ground wire (obscured) Chassis 13. Ground post (obscured) Filter fitting STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 189...
fitting or attempt to slide the compressor under the tubing. Note: Other than filter changes, the compressor is NOT a serviceable item. If it fails to function it must be replaced. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 190...
6. A dielectric strength test (Hi-Pot) AND a protective bonding impedance test (ground continuity) must be performed on the STATIM when the work is completed and after the cover has been returned to the unit. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 191...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
TIP: The solenoid may be also be activated by shorting P1-18 to ground on the PCB. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 193...
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Check that the plunger is moving freely in the valve body. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 194...
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12. Reinstall or replace; the bronze disc (8), plunger spring (7), plunger (6) and o-ring (9) to the plunger tube (4). (Order SciCan Kit Part # 01-100998S.) 13. Screw the plunger tube into the valve body (11) and tighten using the solenoid tube wrench.
5. Attach the solenoid valve bracket (6) to the chassis (7) using the two screws (5) retained from disassembly: one on the inside of the chassis, one on the outer rear surface of the chassis. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 196...
2004 on. The input voltage is the same for both types, but the output voltage is different so the two types are not interchangeable. Pressure transducer Figure 4 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 197...
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A more accurate reading can be achieved by finetuning the unit as per the instructions below ( See Checking the transducer). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 198...
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5.5. Using a 3/8-inch wrench, disconnect the compression nut (8) holding the coiled transducer tube (6), from the bottom of the transducer (see Figure 4). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 199...
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If failure has occurred or potential failure is suspected, replacement is recommended. NOTE: Do not forget to reset the pressure transducer offset back to the original setting or, re-calibrate the unit fully if in doubt. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 200...
Refer to the relevent calibration procedure and re-calibrate the unit upon completion of the repair. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 202...
The unit must be re-calibrated prior to the being used to process instruments. Refer to the relevant calibration procedure and re-calibrate the unit upon completion of the repair. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 203...
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Pressure Interface Board Power switch Line cord (not shown) Printer cable Cable tie Armature Transducer connector Transducer Transducer wires 10. Ejector latches 11. Controller Board 12. Battery Figure 7 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 204...
1. Remove the pressure interface board or main PCB as appropriate to the PCB revision. 2. Carefully desolder BAT1 from the solder side of the board. Note the orientation of the anode and cathode. Always replace the battery with a SciCan battery of equal rating and size. Solder the replacement battery in position BAT1.
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
11. Lower the unit to the flat work surface and lift the armature from the chassis. Be careful not to damage the thermocouple in the probe bracket assembly. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 207...
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22. Cap screws with spring Compression nut for steam tube lockwashers (located on generator outlet tube 15. Exhaust tube bottom of chassis) 16. Outlet probe fitting 23. Bubble level Figure 1 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 208...
11. Calibrate the thermocouples appropriate to the unit type. 12. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 209...
4. The isoplate is secured in the armature using screws with washers (7) on the top and bottom of the armature. Remove and retain all the screws with washers. 5. When all fasteners are removed, slide the isoplate out of the armature. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 210...
8. Refill the reservoir using steam process distilled water. 9. Recalibrate the thermocouples. 10. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 211...
CHAMBER +Y and -R. Disconnect the flag terminal (3) from the position marked CHAMBER directly above the terminals. Leave the screws with contact washers in the terminals. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 212...
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fitting (27). Remove the steam generator outlet tube (13) and the solenoid valve exhaust tube (18) from the probe bracket assembly. (Discard them if fitting a new bracket). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 213...
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26. Armature 11. Check valve 20. Screws for item 21 (one 27. Probe inlet fitting 12. Steam generator outlet tube screw obscured) 28. Armature ground wire compression nut STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 214...
7. Install a new copper tube (18) that extends between the solenoid valve assembly (21) and the solenoid valve inlet fitting (19) on the probe bracket assembly (22). Do not tighten the compression nuts. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 215...
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NOTE: The two leads must not touch one other or any other component. Do not calibrate a thermocouple until it is properly installed and positioned in the unit. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 216...
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20. Check the microswitch for proper operation by inserting a cassette with the power ON and listening for the solenoid valve to click. 21. Calibrate the unit using the appropriate calibration procedure. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 217...
5. Recheck the alignment rods to ensure that they still rotate and slide in and out freely. Slacken off the screws and repeat the procedure if necessary if the alignment rods are tight. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 218...
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10. Calibrate the unit using the appropriate calibration procedure. 11. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 219...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
These were factory fitted from 2005 and were associated with Rev. 6.x controller boards plus Rev. 5.xx software, or Rev. 7.x controller boards plus Rev. 6.xx software. Figure 1 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 221...
Upgraded 2nd generation Alex steam generator (Boris) NOTE: This version still operates using Rev. 5.x/6.x software. In mid 2008, SciCan implemented an O-ring seal design to seal the joint between the cap and base of the boiler assembly to improve the manufacturability of the steam generator assembly.
fitting (20) and the compression nut (21) holding the steam generator outlet tube to the probe bracket inlet fitting (22). Thread the nuts and finger tighten, then tighten with a wrench. Do not over tighten. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 224...
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16. Recalibrate the unit as appropriate. 17. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. 18. Reinstall the cover. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 225...
9. Loosen the mounting screws that hold the steam generator bracket to the chassis and, using the bracket’s key slot, slide the steam generator out of position and remove. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 226...
Type B has an integral modified steam generator bracket. Both scenarios ensure that, when properly installed, the steam generator terminals are angled slightly downward. Figure 5 Figure 6 Figure 7 Figure 8 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 227...
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Secure the wires to the top of the armature using the cable anchors provided. 12. Replace the pressure interface board or printer cable (if fitted) into the blue socket. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 228...
5. If there is evidence of water in the bacteria retentive filter, replace the check valve and the filter. If there is evidence of water in the compressor or if the compressor filter is wet, replace the steam generator check valve, compressor and filters. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 229...
(5). Use a wrench to hold the right angle brass fitting so that it does not move. Clean any Teflon™ tape or assembly compound from the threads on the right angle valve fitting. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 230...
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(1). 7. Install replacement filters as required. 8. Run a sterilization cycle and observe for leaks. 9. Reinstall the cover. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 231...
It should be noted that the steam generator bases/brackets may be different, so the appropriate fuse must be obtained for each steam generator. The three configurations for aluminium steam generators are as follows (see Figure 10): Figure 10 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 232...
5. Using a wrench, disconnect the compression nut (21) holding the steam generator outlet tube (19) to the probe bracket inlet fitting (22) and the compression (18) nut holding the steam generator outlet tube to the steam generator outlet fitting (20). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 233...
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26. Armature 11. Check valve 20. Screws for item 21 (one 27. Probe inlet fitting 12. Steam generator outlet tube screw obscured) 28. Armature ground wire compression nut STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 234...
2-3 inches. 10. Reinstall the compressor tube (14) onto the check valve inlet (15) and secure the tube to the valve with a high temperature rated cable tie (13). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 235...
This type of PRV are factory fitted on steam generators on the following units: STAT IM S units (European specification) with stainless steel or “Alex” type steam generators (2004 to date). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 236...
No pressure or power should be present while performing this operation. The cover should also be removed. It is also recommended that the steam generator and associated components are cool to the touch before proceeding. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 237...
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Do not over tighten the new valve. 4. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 238...
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11. Steam Generator, Check Valve, Thermal Fuse and Pressure Relief Valve 96-108639 Rev 3.0 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 239...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
(esd). Observe appropriate safeguards when servicing. Always transport electronic components and assembles in static-protected packaging. The STATPrinter is an optional recording device for use with STATIM 2000/2000S units with revision 2.x/5.x/6.x controller boards and the 25 pin communication port on the rear of the unit. Newer, revision 7 STATIMs with the 9 pin RS 232 communication port CANNOT use the Stat Printer.
2. If the module contains a new printer interface board, or a new printer, the print quality may require adjustment. See ‘Printer Interface Board’ and ‘Adjusting Print Quality’ below. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 242...
2. The printer contrast adjustment pot (R21) is located at the edge of the board. Adjustments may be made using a small adjustment tool while the printer module is still in the cover assembly. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 243...
16. Print head flexible cable Printer housing 17. Printer ribbon cable Printer board 18. Power button Paper roll arm 19. Paper advance button 10. Printer door 20. Paper feed slot Figure 3 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 244...
9. 9. Power the unit ON. Load the thermal paper and adjust the print quality. 10. See, ‘Installing Thermal Paper into the Statprinter’ and ‘Adjusting Print Quality’. 11. 10. Reinstall the cover. See ‘STATprinter Cover Removal and Replacement’. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 245...
Installing Thermal Paper into the STATprinter NOTE: Use only paper approved for use with the STATprinter. The use of any other paper may damage the printer and will void the warranty. Thermal paper is available from SciCan (SciCan order no. 01-101657S).
‘till roll’, ‘point of sale’ or ‘receipt’ style printer is used similar to the example shown: Note that these printers are NOT sold by SciCan and should be purchased in the relevant territory by the user or the dealer for fitting.
Recommended Printers for STATIMs with Revision 7 Controller Boards The following printers have been tested by SciCan and are recommended for use as an external printer for STATIM units with Rev. 7 boards. They may be purchased from your local computer store or from an online supplier.
Important note: the UNWRAPPED button will increase the displayed value by 1, and the WRAPPED button will increase that displayed value by ten. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 249...
Notes: STATIM 2000 units can only be fitted with a data logger if a communication port is present. Early STATIM 2000 units (with revision 3.x/4.x controller boards) that are NOT fitted with a port can not have a port retrofitted.
Important note: the UNWRAPPED button will increase the displayed value by 1, and the WRAPPED button will increase that displayed value by ten. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 251...
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“MSD NOT DETECTED”/”INSERT MSD/FLASH”/”SELECT A CYCLE” Messages “MSD NOT DETECTED”, “INSERT MSD/FLASH” and “SELECT A CYCLE” will rotate in sequence and not all appear at the same time. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 252...
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Failure to connect the cable in the correct direction will cause the LCD screen to go blank, and may cause damage to the unit. This type of STATIM 2000 unit (no menu facility) will automatically recognize the data logger when connected. To install the data logger, proceed as follows: 1.
The Data Logger may be reset by unplugging its power supply, disconnecting the MSD and waiting 10 seconds. Then re-connect the power adapter and insert the MSD into the Data Logger. If the problem persists, contact the SciCan Service Center. STAT IM 2000/2000S...
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The Data Logger may be reset by unplugging its power supply, disconnecting the MSD and waiting 10 seconds. Then re-connect the power adapter and insert the MSD into the Data Logger. If the problem persists, contact the SciCan Service Center. STAT IM 2000/2000S...
9. After a few seconds the STATIM LCD display should now show the following: HH:MM DD/MM/YYYY USB/FLASH DETECTED/SAFELY REMOVE MSD/SELECT A CYCLE 10. The STATIM and Data Logger are now ready for use. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 256...
PNY Attache 1 GB Lexar Jump Drive 1 GB Kingston ultimate 512 MB Other USB Flash Drives and SD Cards may also be compatible with this Data Logger. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 257...
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PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. EXERCISE CAUTION Hazardous voltages are accessible when the cover is removed.
Use properly grounded and fused power sources with the same voltage rating as indicated on the label at the back of your STATIM. Avoid multiple outlet receptacles. If using a surge suppressor power bar, plug in one STATIM only. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 259...
The tube can be routed through a hole, (8 mm/0.3˝ in diameter) in the counter-top and secured with the provided nylon clamps. Figure 2 STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 260...
LCD. If you have a water conductivity meter (available from SciCan, order number 01-103139S) check each new water container before filling the reservoir. If your unit is equipped with a Rev. 7.x controller board or higher (software SxxxR6xx), you can read the water conductivity by referring to the ‘Water Quality’...
UNWRAPPED button will increase the selected value. Use the RUBBER / PLASTIC to move to the next digit. 5. To save changes and return to the regular operating mode, press the STOP button. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 262...
STOP button NOTE: The serial number can be set also by using a Barcode Scanner connected onto the RS232 port (Settings: 96008N1, CR/LF at the end of string). STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 263...
2. Use the first pair of the arrow buttons to move from one digit to the next. Use the second pair of arrow buttons to change digit values. 3. To save changes and return to the regular operating mode, press the STOP button. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 264...
IP address has been assigned when the red X over the Network icon disappears. NOTE: Connection time will vary depending on the network speed, and making an initial connection may take longer. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 265...
1. Click on the SETUP page and go to the CONTACTS tab. 2. Here you will be prompted to provide a user name and password. For both the user name and password, the default is “scican”. Use it to enter and thenyou can customize it using the PASSWORD tab.
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2. A configurable message box lets you add details to identify the unit, such as its location. 3. Uncheck the box if the customer does not do not want SciCan Technical Service to automatically receive the unit’s cycle fault emails.
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ConnectIM as well as the Contacts information the STAT IM uses to generate forms. 2. From the SETUP page, go to the PASSWORD tab. Note that both the default user name and password is ‘scican’. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 268...
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3. To restore settings, click Choose file and browse for the file on the computer, select it and click Restore. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 269...
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2. From here you can run a simple pass or fail test to check the network connectivity. The results will confirm whether you are accessing the Internet, accessing a router and whether the unit has a proper IP address. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 270...
Exhaust tube Assemble and insert cassette. STAT-DRI (not available for U.S. G4 models) Run unit Drying plates (5000S only) Process Challenge Device (Helix) with test strips (S units only) STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide Page 271...
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Check integrator for pass/fail ( = pass = fail)* (S units only) Run 2nd Hollow Wrapped/Wrapped cycle If the integrator shows a fail, do not use the unit. Replace unit and call SciCan representative. STAT IM 2000/2000S STATIM 2000/2000S/2000 G4 Service Guide Service Guide...
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