SciCan STATIM 2000/S Service Manual
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SciCan STATIM 2000/S Service Manual

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STAT IM 2000/S & 5000/S
C a s s e t t e
A u t o c l a v e ™
• Rev. 7.0 Service Manual
Rev. 7.0 Service Guide 06-TSB-236
Copyright 2006 SciCan. All rights reserved.
www.scican.com

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  • Page 1 STAT IM 2000/S & 5000/S C a s s e t t e A u t o c l a v e ™ • Rev. 7.0 Service Manual Rev. 7.0 Service Guide 06-TSB-236 Copyright 2006 SciCan. All rights reserved. www.scican.com...
  • Page 2 11. S-Class Troubleshooting Guide ......49 12. SciCan Data Logger troubleshooting......55 13.
  • Page 3 1. Statim Non-S Calibration - Software revision 6.00 and higher Instructions for the Calibration of Statim Autoclave thermocouples Warning Incorrect or inaccurate calibration may cause unsuccessful sterilization of  instruments. Statim units contain electronic components which may be damaged or ...
  • Page 4 5. Confirm that the display appears similar to the example above. Validation thermocouple Validation thermocouple reading hexadecimal offset compared Chamber with chamber reading temperature in ºC Chamber thermocouple hexadecimal offset Difference between Validation TC and chamber temperatures in ºC The value in the lower right-hand corner (DDD) is the difference between the Chamber and Validation thermocouple readings.
  • Page 5 Validation Thermocouple Calibration: New! Turn the machine off and back on, while keeping Unwrapped and Wrapped button pressed to go back to Service Mode. Enter password to continue. Toggle using keypad through the menu selection to reach Calibration option and press R&P key.
  • Page 6 2. Statim S-Class Calibration - Software Revision 6.00 & Higher Instructions for the Calibration of Statim S-Class Autoclave Warning Incorrect or inaccurate calibration may cause unsuccessful sterilization of  instruments. Always recalibrate the thermocouples and pressure transducer after  replacing a steam generator, probe bracket, pressure transducer, controller board, pressure interface board, or microprocessor / EEPROM.
  • Page 7 New! Power up unit while keeping Unwrapped and Wrapped button pressed to enter Statim Service Mode. This Service Mode is password protected, enter password to continue (default password is: Unwrapped, Wrapped, R&P and Stop keys pressed in this order). Keypad functions at this time: Unwrapped Key: Select next item in the menu.
  • Page 8 CHAMBER CALIBRATION: (Temperature and Pressure) 6. To start a chamber calibration cycle press and release the Unwrapped cycle button and then press START button. The system will run a normal sterilization cycle, but the LCD will continue to show the calibration display as shown in the example above. 7.
  • Page 9 11.For software revisions higher than 4.15 (R415) when chamber pressure is higher than 115kPa the PO field will switch to indicate the POS – Pressure Offset Sterilization. During the sterilization phase, after adjusting the temperature, press R&P key to select the PO field (PO field will be flashing) and using the keypad, adjust the pressure offset POS to match the external meter pressure indication within 1 kPa.
  • Page 10 3. Statim Data Logger Quick Setup Guide For units with Rev. 7 Printed Circuit Board Only Note: Please do not connect Statim Data Logger. Follow instruction below first. Step 1: Selection of the USB Flash/MSD Option. a) Selection of the USB Flash/MSD Option Power up unit while holding the Stop button pressed.
  • Page 11 Step 3: Setup Unit ID. a) Power up unit while holding the Stop button pressed. The user menu is going to be displayed. b) By using Unwrapped and Wrapped keys scroll down to Unit ID Setup. Press Rubber and Plastic key. c) Setup Unit ID by pressing Unwrapped, Wrapped, and Rubber and Plastic Keys.
  • Page 12 4. PCB Rev. 7.0 Assembly Instructions All the connections remain the same as per previous PCB revisions with the exception of the thermocouple connection. In order to attach the thermocouple to the PCB, the thermocouple has to be attached to a TC connector as per following instructions: TC connector &...
  • Page 13 5.PCB 7 Replacement Kits ST5000/S 01-109370S PCB SEVEN 100V/110V ST5000 NA, Japan • PCB Seven + Software 01-109746S PCB 7 Repl. Kit ST5000 110V, NA, P • PCB Seven + Software + Printer + Serial Cable • Instructions 01-109747S Alex Boiler/PCB7 ST5000 NA 110V, P. •...
  • Page 14 5.PCB 7 Replacement Kits ST5000/S 16. 01-109842S PCB 7 Repl. Kit ST5000 230V, No Pr. • PCB Seven + Software + Serial Cable • Instructions 17. 01-109843S Alex Boiler/PCB7 ST5000 230V, No Pr. • PCB Seven + Software + Serial Cable •...
  • Page 15 6. PCB 7 Replacement Kits ST2000/S 01-109365S PCB SEVEN Alex 110V 2000 B PCB Seven + Software • 01-109690S PCB 7 Repl. Kit, ST2000 110V, B PCB Seven + Software + Serial Cable • Instructions • 01-109716S Alex Boiler/PCB7 Kit ST2000 110V, B PCB Seven + Software + Serial Cable •...
  • Page 16 7. Statim Autoclave Conductivity Circuit Calibration Instructions Statim Autoclave equipped with PCB rev 7.x requires Conductivity Circuit Calibration 1. Disconnect conductivity sensors wires 2. Using a wire, make a short on the FLOAT pins (J4-5 and J4-6) 3. Enter Service Mode (Power up unit while holding Unwrapped and Wrapped button pressed.) 4.

  • Page 17: Table Of Contents

    8. Statim Rev. 7 PCB User and Service Menus User setup menu ......................16 Time/Date Setup Mode................... 16 Language Setup ..................... 17 Unit ID Setup ......................17 Water Quality......................18 Last Printout ......................18 RS232 ........................18 End of Line CR/LF ....................19 Serial Port Bit Rate ....................

  • Page 18: User Setup Menu

    1. User setup menu Note: To enter User Setup Menu power up Statim while Stop key is pressed To initially setup your Statim >Time/Date Setup Language Setup Unit ID Setup Water Quality Last Printout RS232 End Of Line CR/LF Serial Port Bitrate Printer user ß...

  • Page 19: Language Setup

    Language Setup Display information in your desired language Display N.A ENGLISH Available Languages N.A ENGLISH JAPANESE U.K.ENGLISH SVENSKA FRANCAIS POLSKI DEUTSCH MAGYAR ESPANOL CESKY ITALIANO NORSK DANSK ISLENSKA PORTUGUES SLOVENCINA NEDERLANDS EESTI Japanese (Sterimaster) Keypad Unwrapped Select next language Wrapped Select previous language Rubber and Plastics If Repeater mode is on, this key will scroll through all the...

  • Page 20: Water Quality

    Water Quality Display detected water quality Water Quality CD=xx.xuS/NNN/y.yppm Screen Representation xx.x Water conductivity in uS (micro-Siemens) Water conductivity in ADC (Analog to Digital converter) counts (0…255) Water quality in ppm (parts per million) Keypad Rubber and Plastics Return to main menu Stop Exit to normal mode of operation Last Printout...

  • Page 21: End Of Line Cr/Lf

    Select previous option. Second line shows the new value Rubber and Plastics Select and return to main menu Stop Exit, without saving, to normal mode of operation SciCan Suggested End Of Line CR/LF Serial Port Printer user ° External Printers Bit Rate...

  • Page 22: Serial Port Bit Rate

    Serial Port Bit Rate Choose bit rate for device connected to the serial port >Serial Port Bitrate 9600 19200 57600 115200 1200 2400 4800 If USB FLASH/MSD is selected as the RS232 device, a Serial Port Bit Rate selection of 9600 will be required for the Data Logger to be operational. Keypad Unwrapped Select next option.

  • Page 23: Service Menu

    2. Service Menu Note: To enter Service Menu power up Statim while holding Unwrapped and Wrapped keys pressed. After that enter password to access Service menu. Default password is Unwrapped, Wrapped, R&P and Stop keys in this order. The service technician can change this password.

  • Page 24: Calibration

    2.1. Calibration Calibrate thermocouple offsets 2.1.1. Non S units Chamber Calibration Screen VVV.V VO CCC.C Chamber Calibration Sterilization phase VVV.V VO CCC.C ADJUST TEMP! “ADJUST TEMP!” is displayed during moments when the Chamber Offset should be adjusted. Chamber Offset (CO) flashes when it can be adjusted. Validation thermocouple validation VVV.V VO* CCC.C...
  • Page 25 Rubber and Plastics Start the Burn-in cycle Stop Exit to normal mode of operation Keypad functions when calibration cycle is running: Unwrapped Increment selected offset Wrapped Decrement selected offset Stop Interrupt calibration cycle 2.1.2. S units Chamber Calibration Screen PPP.P PO HHH.H CCC.C Chamber Calibration, Pressure calibration phase...

  • Page 26: Set Cycle Counter

    To start the Chamber thermocouple Calibration cycle, first press and release the Unwrapped key followed by pressing the Start key. Wrapped Sends the last printout to the printer. The printer must be connected and selected for this feature to work. Rubber and Plastics Start the Burn-in cycle Stop...

  • Page 27: Conductivity Setup

    cycles and cycle parameters are displayed one by one on the LCD display. The available sets of cycle parameters are listed in the chart below. Unlocked Keypad Available Cycles Locked mode mode Button SOLID UNWRAPPED (N)   134°C / 3.5 min HOLLOW UNWRAPPED (S) ...

  • Page 28: Water.cnd Tmp. Comp

    Keypad Unwrapped Increment current field Wrapped Decrement current field Rubber and Plastics Move to next field Stop Exit Conductivity setup and save displayed thresholds, “HH.H” and “LL.L”. Enter normal mode of operation. 2.5. Water.Cnd Tmp. Comp Enable or disable water conductivity temperature compensation >Water.Cnd Tmp.

  • Page 29: Display Last Cf

    2.8. Display last CF# Show the last Cycle Fault that occurred >Display last CF# ## (######) Screen Representation Value of last recorded CF (######) Cycle counter for last CF Keypad Rubber and Plastics Return to main menu Stop Exit to normal mode of operation 2.9.

  • Page 30: Press. Atm. Offset

    2.11. Press. Atm. Offset View the offset of the pressure sensor for atmospheric conditions >Press. Atm. Offset Screen Representation Offset Value Keypad Rubber and Plastics Return to main menu Stop Exit to normal mode of operation 2.12. Press. Ster. Offset View the offset of the pressure sensor for sterilization conditions >Press.

  • Page 31: Validation Offset

    2.14. Validation Offset View the offset of the thermocouple >Validation Offset Screen Representation Offset Value Keypad Rubber and Plastics Return to main menu Stop Exit to normal mode of operation 2.15. Voltage Calibration Adjust voltage offsets Voltage Calibration V = VVV VCal. = CCC Screen Representation Voltage measured by unit Voltage calibration offset.

  • Page 32: Repeater Mode

    2.17. Repeater mode Enable or disable unit to run cycles continuously >Repeater mode Keypad Unwrapped Select next option. Second line shows the new value Wrapped Select previous option. Second line shows the new value Rubber and Plastics Select and return to main menu Stop Exit, without saving, to normal mode of operation 2.18.

  • Page 33: Backup Nvram

    2.20. Backup NVRAM Saves a copy of the unit’s current settings >Backup NVRAM Keypad Unwrapped Select next option. Second line shows the new value Wrapped Select previous option. Second line shows the new value Rubber and Plastics Select and return to main menu Stop Exit, without saving, to normal mode of operation 2.21.
  • Page 34 9. Statim 2000 Trouble-shooting Cycle Faults – Software Revision R1xx, R2xx, R4xx, R5xx and R6xx Cycle Fault Description of Fault Probable Cause of Fault Number Cycle Fault #1 The cassette temperature failed to reach 95ºC within This fault may be caused by a large cassette a time-out period.
  • Page 35 9. Statim 2000 Trouble-shooting Cycle Faults – Software Revision R1xx, R2xx, R4xx, R5xx and R6xx Cycle Fault #6 The software has detected the filtered steam The most probable causes are an obstruction Software Revisions generator temperature 6°C greater than the chamber caused by seal misalignment or foreign material R2xx or R4xx during the sterilizing phase of a cycle.
  • Page 36 9. Statim 2000 Trouble-shooting Cycle Faults – Software Revision R1xx, R2xx, R4xx, R5xx and R6xx Cycle Fault #9 Not used Cycle Fault #10 The cassette temperature has failed to drop to115°C Check for a clogged duct in the left rear of the during the Unwrapped or Wrapped Cycle OR the cassette tray.
  • Page 37 9. Statim 2000 Trouble-shooting Cycle Faults – Software Revision R1xx, R2xx, R4xx, R5xx and R6xx Cycle Fault #19 For software rev. R1xx, R2xx and R4xx the steam This occurs when a new controller board or generator calibration is invalid. For software rev. microprocessor has been installed.
  • Page 38 9. Statim 2000 Trouble-shooting Cycle Faults – Software Revision R1xx, R2xx, R4xx, R5xx and R6xx Cycle Fault #26 The sterilization phase has failed to start within 3 This may be caused by improper validation Software Revision minutes of the cassette reaching the sterilization thermocouple calibration, by a weak pump R5xx and R6xx temperature.
  • Page 39 9. Statim 2000 Trouble-shooting Cycle Faults – Software Revision R1xx, R2xx, R4xx, R5xx and R6xx Cycle Fault #98 Microcontroller fails to communicate with ADC Hardware failure. MCU not inserted properly in Software Revisions (Analog to Digital Converter) the socket, extract MCU, and verify pins not to R4xx and up be shorted.
  • Page 40 9. Statim 2000 Trouble-shooting Printer Messages Cycle Fault Number Description of Fault Probable Cause of Fault Message "PRINTER Printer is not printing. This may be caused by a paper FAULT" (If optional printer jam, a failed printer or failed printer is installed) electronics.
  • Page 41 9. Statim 2000 Trouble-shooting (Diagnosing Conductivity Sensor Problems for PCB Rev 2.x, 5.x and 6.x only) STATIM / STATIM 1000 / 2000 UNITS CONTAIN ELECTRONIC COMPONENTS WHICH MAY BE DAMAGED OR DESTROYED BY ELECTROSTATIC DISCHARGE (ESD). IF THE RESERVOIR HAS BEEN DRAINED PRIOR TO TRANSPORT OR IF A NEW RESERVOIR IS BEING INSTALLED INTO THE UNIT, DISCHARGE THE PLASTIC RESERVOIR PRIOR TO DIAGNOSING CONDUCTIVITY SENSOR PROBLEMS OR INSTALLATION.
  • Page 42 9. Statim 2000 Trouble-shooting Trouble-shooting, Original Statim Error Codes Unit Displays Select A Program There are different types of Controller Boards and software revisions which may be encountered while servicing STATIM / STATIM 1000 / 2000 units. Before using the Original Statim Error Codes verify that the Statim displays Select A Program when turned on. Error Message Description of Error Message Probable Cause of Error Message...
  • Page 43 9. Statim 2000 Trouble-shooting Trouble-shooting, Original Statim Error Codes Unit Displays Select A Program between 2 minutes 44 seconds and 2 minutes 24 a contaminated steam generator or a weak pump. seconds remaining in the cycle. If a request to pump water occurs outside of 2 minutes 44 seconds, Check Cassette #5 occurs.
  • Page 44 10. Statim 5000 Trouble-shooting – Cycle Faults Cycle Fault Description of Fault Suggested steps for Correction of fault Number Cycle Fault #1 The cassette temperature failed to reach 95°C This fault may be caused by a large cassette leak in within a time-out period.
  • Page 45 10. Statim 5000 Trouble-shooting – Cycle Faults Cycle Fault #6 The software has detected the filtered Validation Check for kinked or pinched exhaust tubing and for Software Revision thermocouple temperature 5°C greater than the visible steam leaks from the cassette seal, lid or tray. R5xx and R6xx chamber during the sterilizing phase of a cycle.
  • Page 46 10. Statim 5000 Trouble-shooting – Cycle Faults Cycle Fault #13 Cycle Fault #14 The steam generator temperature is above 171°C This may be the result of a blocked steam generator Software Revisions during the sterilization phase of a cycle. inlet tube, a failed or weak water pump, a failed pump or R1xx or R2xx only steam generator triac, faulty seal installation or failed solenoid valve.
  • Page 47 10. Statim 5000 Trouble-shooting – Cycle Faults Cycle Fault #25 The software has failed to detect a need to pump The most probable cause is a blown thermal fuse due to water within 90 seconds of the start of the cycle weak pump delivery and/or a contaminated steam generator, or improperly connected steam generator leads (loose or unconnected).
  • Page 48 10. Statim 5000 Trouble-shooting – Cycle Faults Cycle Fault #90 Corrupted or not initialized chamber calibration This occurs when a new controller board or Software Revisions value microprocessor has been installed. This may also R6xx only happen when the unit has been subjected to a strong static discharge corrupting the memory.
  • Page 49 10. Statim 5000 Trouble-shooting – Printer Messages Printer Fault Description of Fault Suggested steps for Correction of fault Message: PRINTER Printer is not printing This is caused by either a paper FAULT (if optional printer is jam or a defective printer controller installed) board.
  • Page 50 10. Statim 5000 Trouble-shooting – Printer Messages is correctly connected if the time and date are shown on the LCD. Make sure that the printer is turned ON. Ensure that the paper is loaded properly. Check that the paper leaves the paper roll from the top of the roll.
  • Page 51 11. Statim 2000S and 5000S Troubleshooting Cycle Faults – Software Revision R4xx, R5xx and R6xx Cycle Fault Number Description of Fault Probable Cause of Fault Cycle Fault #1 The cassette temperature failed to reach boiling This fault may be caused by a large cassette leak in temperature within a time-out period.
  • Page 52 11. Statim 2000S and 5000S Troubleshooting Cycle Faults – Software Revision R4xx, R5xx and R6xx Cycle Fault #11 The cassette temperature failed to drop to a floor Check for a clogged duct in the left rear of the condition within a timeout period at the end of cassette tray.
  • Page 53 11. Statim 2000S and 5000S Troubleshooting Cycle Faults – Software Revision R4xx, R5xx and R6xx Cycle Fault #28 The cassette pressure rose above a ceiling value. Pressure measurement failure. Gross pressure and/or temperature sensor miscalibration. Unable to depressurize cassette (blocked exhaust, failed valve, etc.) Cycle Fault #29 Not used...
  • Page 54 11. Statim 2000S and 5000S Troubleshooting Cycle Faults – Software Revision R4xx, R5xx and R6xx Cycle Fault #55 For the Rubber and Plastics cycle, the theoretical Pressure and/or temperature sensor miscalibration. cassette temperature calculated from the measured Unable to depressurize cassette (blocked exhaust, cassette pressure was more than 4°C above the failed valve).
  • Page 55 11. Statim 2000S and 5000S Troubleshooting Cycle Faults – Software Revision R4xx, R5xx and R6xx Cycle Fault #70 The time maintained by the internal timer of the Transient electromagnetic disturbance (problem won’t processor didn’t match the time maintained by the repeat).
  • Page 56 11. Statim 2000 Trouble-shooting Printer Messages Cycle Fault Number Description of Fault Probable Cause of Fault Message "PRINTER Printer is not printing. This may be caused by a paper FAULT" (If optional printer jam, a failed printer or failed printer is installed) electronics.
  • Page 57 4. Check that the Mass Storage Device (MSD) is properly inserted in the appropriate slot of the Data Logger. 5. Repeat the instructions for “Installing the SciCan Data Logger on your Statim”. T2. If display reads: SAFELY REMOVE MSD <> MSD/FLASH DETECTED The MSD/Flash can be safely removed without affecting the data.
  • Page 58 T5. If MSD has: The file or directory in the MSD is corrupted or unreadable.Corrupt or unreadable files and/or directories  Refer to the STATIM screen to confirm successful sterilization.  The MSD may have been unplugged while data was being written to it. The MSD should not be unplugged until after the display shows: SAFELY REMOVE MSD <>...
  • Page 59 13. Printer Interface Board rev 4.x Installation Instruction When replacing the PCB of a Statim 5000(S) with printer with a rev 7.x PCB, the printer PCB has to be upgraded to rev 4.x. Below are the instructions for setting up the printer PCB: Identify Statim PCB revision Statim PCB...

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