Precor TRM700-16 Base Service Manual
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Precor TRM700-16 Base Service Manual

Experience series 700 line
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Experience
Series 700 line
TRM700-16 Base
Treadmill
120 VAC and 240 VAC

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  • Page 1: Service Manual

    Service Manual ™ Experience Series 700 line TRM700-16 Base Treadmill 120 VAC and 240 VAC...

  • Page 2: Table Of Contents

    Contents 1    Introduction General Information Model and Serial Numbers Orientation Covers and Panels Tools Specification Summary Table Understanding bolt grades Parts Lubricants Cleaning Solutions Power, RF, and Ethernet Requirements Treadmill Placement and Spacing Requirement Safety Guidelines Safety guideline you need to know and follow: 2    Operation Verification Operation Verification Tests.
  • Page 3 Navigating the Service Software Menus P10 & P30 Series Consoles P80 and P82 Series Consoles P62 Series Consoles Hardware Validation Service Mode (51765761) P10 & P30 Series Consoles P62, P80, and P82 Series Consoles Club Settings Service mode (5651565) P10 & P30 Series Consoles P62, P80, and P82 Series Console About menu Equipment Usage menu...
  • Page 4 Procedure Lift Platform Assembly Access 5    Replacement Procedures Available Replacement Procedures Covers and Panels Replacement About Hood Cover Replacement Hood Transition Cover Replacement Trim Landing Covers Replacement Trim End Cap Covers Replacement Trim Side Cover Replacement Dash Back Cover Replacement Dash Front Cover Replacement Dash Top and Bottom Cover Replacement Side Arm Upper/Lower Covers Replacement Power Cord Replacement...
  • Page 5 Procedure Motor Controller (MC) Replacement About MC Wire Diagram MC Connector Definition MC Status Light Replacement Procedure Drive Belt Replacement About Procedure Drive Motor Replacement About Procedure Drive Roller Replacement About Procedure Take-up Roller Replacement About Procedure Belt and Deck Replacement Procedure About Procedure Lift Motor Replacement...
  • Page 6 About Introduction To Troubleshooting Basic Steps Standard Error Codes About Viewing Logged Error Codes Available Error Codes Troubleshooting with Error Codes Error Log & CPA Event Log About Accessing the Error Log & CPA Event Log Using the Error Log & CPA Event Log Error Log &...
  • Page 7 8    Theory of Operation What's New Operating System Summary Information Console - Upper PCA board (UPCA) Base - Lower PCA board (LPCA) COMM Communication Interface Cable Active Status Light (ASL) System Wiring Diagram System Overview Wire Diagram Power Entry Assemble Wire Diagram COMM Cable Wire Diagram Console Wire Diagram 8    Parts Exploded View...

  • Page 8: 1    Introduction

    1 Introduction 1    Introduction If you are not a Precor certified servicer, you must not attempt to service any Precor Product. Call your dealer for service information. WARNING: This service documentation is for use by Precor certified servicer pro- viders only. Personal injury can result from electrical shock and/or mechanical moving parts.
  • Page 9 1 Introduction "General Information" on the facing page "Safety Guidelines" on page 13 "Operation Verification" on page 15 "Standard Service Modes" on page 17 "Preventive Maintenance" on page 152 "Adjustment Procedures" on page 35 "Troubleshooting" on page 137 Experience Series 700 Line Treadmills...

  • Page 10: General Information

    1 Introduction General Information General Information The following information provides general equipment and service information that will help you to use this manual to properly repair and maintain the treadmill. Model and Serial Numbers Model and Serial Numbers Model Numbers The product model number is an alphanumeric code that is comprised of a three character product type designator, a 1 digit product line designator, a one digit console type designator, and a one digit feature level designator.

  • Page 11: Orientation

    1 Introduction General Information Equipment Location The serial number label is located on the hood and frame. Note: Always use the frame label to verify the unit serial number. The hood serial number label may be wrong if the hood was incorrectly replaced with a different tread- mill hood the serial number for that unit will be wrong.

  • Page 12: Covers And Panels

    1 Introduction General Information Covers and Panels Covers and Panels Equipment cover and access panel locations. For cover removal and installation, see "Covers and Panels Replacement" on page 54. Tools Experience Series 700 Line Treadmills...

  • Page 13: Specification Summary Table

    • Belt tension gauge – OTC Tools Model #: • Drive Belt tension Gauge (Kent-Moore BT- 6673 33-73-F • 2 Running belt tension gauges (Precor PN: • Polar HRM simulator transmitter (Precor PPP000000020007101) PN: • PPP000000020045101) • 12 " wonder bar •...

  • Page 14: Understanding Bolt Grades

    Parts IMPORTANT: Always purchase OEM replacement parts and hardware from Precor. If you use parts not approved by Precor, you could void the Precor Limited Warranty. Use of parts not approved by Precor may cause injury. Exploded View Diagram and Parts List...

  • Page 15: Lubricants

    Precor Connect Precor Connection) website to view the most current parts information including the Exploded View Diagram and Parts Identification List . Precor Connect Partner website Precor Connection website Lubricants Use only synthetic lubricants such as Mobil 1® synthetic or SuperLube® with Teflon® grease.

  • Page 16: Power, Rf, And Ethernet Requirements

    US and Canada power requirements Precor treadmills must be connected to a 20 amp, individual branch circuit that can be shared only with one PVS (Personal Viewing System) display. If you need additional help with the power connections contact your Precor authorized dealer.
  • Page 17 1 Introduction General Information Plugs and Receptacles (US and Canada installations) Country Equipment Voltage Outlet/Plug Type US & Canada 120 VAC: 50/60 Hz NEMA 5-20R/5-20P US & Canada 240 VAC: 50/60 Hz NEMA 6-20R/6-20P PVS (Personal Viewing System) displays For equipment fitted with a PVS screen, a separate power connection is required. Using a 20 amp branch circuit, up to 10 displays can be connected.

  • Page 18: Treadmill Placement And Spacing Requirement

    All communication with our servers is currently done via outgoing (originating from the con- sole) HTTPS sessions. The P80 utilizes to set its clock and for synchronization. At no time is Precor connecting to your network to "push" any data. The P80 initiates all data requests. Treadmill Placement and Spacing Requirement The minimum side to side spacing between treadmills is 20 in (0.5 m) and the minimum front to...
  • Page 19 1 Introduction General Information Experience Series 700 Line Treadmills...

  • Page 20: Safety Guidelines

    1 Introduction Safety Guidelines Safety Guidelines WARNING: Only Precor certified servicers and technicians are permitted to service Precor products. Personal injury can result from electrical shock and/or mechanical moving parts. Safety guideline you need to know and follow: Read and follow all Warning notices to protect yourself from personal injury.
  • Page 21 1 Introduction Safety Guidelines Remove neck ties, and Do not wear loose clothing See Also "Safety Instruction" on page ii "Safety Notices" on page ii Experience Series 700 Line Treadmills...

  • Page 22: 2    Operation Verification

    2 Operation Verification Operation Verification Tests. 2    Operation Verification This section provides a method to verify that the treadmill is operating correctly and can be returned to service. Do these operation verification tests at the end of a maintenance pro- cedure or whenever it is necessary to ensure that the machine is operating properly. Operation Verification Tests.

  • Page 23: Operational Tests

    2 Operation Verification Operation Verification Tests. Operational Tests 1. Select a Manual program and operate the treadmill at least 5 minutes. While walking on the unit perform the following tests: 2. Operate the SPEED and INCLINE controls from minimum to maximum ranges while verifying the operation.

  • Page 24: 3    Standard Service Modes

    3    Standard Service Modes About There are three Standard Service software modes used across Precor cardio product lines providing equipment usage information, club settings, and machine service diagnostic tests: Hardware Validation (5,1,7,6,5,7,6,1) is a set of automated diagnostic tests and hard- ware calibration routines used to troubleshoot and verify machine operation.

  • Page 25: How To Access The Service Software

    3 Standard Service Modes How to Access the Service Software How to Access the Service Software The process to access the service software varies between console models. Go to section lis- ted below for your particular console to learn how to access the service software. P10 and P30 Series Consoles Steps: 1.

  • Page 26: Navigating The Service Software Menus

    3 Standard Service Modes Navigating the Service Software Menus Steps 1. Make sure the P82 is set to the Welcome home page. 2. Press and hold the VOL down key while pressing CH up >CH down > CH down > CH 3.

  • Page 27: P80 And P82 Series Consoles

    3 Standard Service Modes P62 Series Consoles CONSOLE KEY FUNCTION/DESCRIPTION Selects the current menu item or confirms settings. • Returns to the previous menu level without saving changes. BACK/CLEAR • Hold Back to exit the Display test. PAUSE • Exits service mode •...

  • Page 28: Hardware Validation Service Mode (51765761)

    3 Standard Service Modes Hardware Validation Service Mode (51765761) CONSOLE KEY FUNCTION/DESCRIPTION STOP, etc.) or menu item to select. Scroll Up/Dwn Use your finger to select while swiping your finger Up/Dwn to scroll through menu lists. Some menus provide an on-screen scroll bar to scroll Up/Dwn.
  • Page 29 3 Standard Service Modes Hardware Validation Service Mode (51765761) DIAGNOSTIC TEST DESCRIPTION TEST group of LEDs and verify that all LEDs illuminate. Press Back to exit the test. KEYBOARD TEST An illuminated LED map of the function keys will be shown. Press each indi- vidual key and verify that the corresponding LED extinguishes.

  • Page 30: P62, P80, And P82 Series Consoles

    3 Standard Service Modes Hardware Validation Service Mode (51765761) DIAGNOSTIC TEST DESCRIPTION TEST • SEC - UP/DWN command response delay between the UPCA LPCA • Glitches - Momentary failures in the A/D potentiometer output. If there are more than 50 Glitches, the lift motor should be replaced. Menu path: MACHINE TEST >...

  • Page 31: Club Settings Service Mode (5651565)

    3 Standard Service Modes Club Settings Service mode (5651565) SYSTEM TESTS TEST DESCRIPTION • AMPS MTR: Current supplied to the drive motor. INCLINE TEST Menu path: MACHINE TEST > INCLINE TEST Test parameters; • A/D - lift motor incline position potentiometer A/D number. •...
  • Page 32 3 Standard Service Modes Club Settings Service mode (5651565) CLUB PARAMETER DESCRIPTION SAFETY CODE Enabled or disabled. When enabled, a user password (xxxx) is required o use the machine. Factory default: disabled. SELECT LANGUAGE Sets the default language for all workouts on this machine. Lan- guage for single use workouts can also be set by the user from the workout options.

  • Page 33: P62, P80, And P82 Series Console

    3 Standard Service Modes Club Settings Service mode (5651565) CLUB PARAMETER DESCRIPTION SET CUSTOM Sets the use of a customized workout program. PROGRAM 1/2 Range: ON/OFF Default: OFF Note: The Total Body Workout can only be turned on in this Club Settings menu.

  • Page 34: Equipment Usage Menu

    3 Standard Service Modes Club Settings Service mode (5651565) ABOUT PARAMETER DESCRIPTION The CPA Event Log only contains the machine maintenance error event codes, see " Error Troubleshooting Guide " for error code description and troubleshooting information. .Note: Use the CPA Event Log and not the CPA Event Log to find the machine maintenance error event codes.

  • Page 35: System Settings Menu

    3 Standard Service Modes Club Settings Service mode (5651565) EQUIPMENT USAGE DESCRIPTION PARAMETER Cumulative Workout menu: Equipment Usage > Cumulative Workout Distance Distance Machine total workout distance. Cumulative Workout menu: Equipment Usage > Cumulative Workout Sessions Sessions Machine total number of workout sessions. Last Workout Start menu: Equipment Usage >...
  • Page 36 ®     » Preva Server menu: System Settings > Connectivity> Network Con- figuration Specifies Precor Preva server URL (na.preva.com). Display menu menu: Club Settings (5,6,5,1,5,6,5) > System Settings > Dis- play Console default display configuration settings: language, units, standby delay, .browser and news reader on/off.
  • Page 37 3 Standard Service Modes Club Settings Service mode (5651565) SYSTEM SETTING DESCRIPTION PARAMETER TV input signal source     » TV Source menu: System Settings > TV Settings > TV Source Default: Internal Tuner TV input signal source     » Region menu: System Settings > TV Settings > Region Specifies the TV input signal modulation format for a particular geographical region.

  • Page 38: Maintenance Menu

    Sets Auto Stop to On or Off.     » Register Equipment menu: System Settings > Workout Limits > Register Equip- ment GUI interface to register equipment with Precor.Preva Business Suite "PBS" (requires PBS Iwser name and password, location code, base serial number, & friendly name of the unit).
  • Page 39 3 Standard Service Modes Club Settings Service mode (5651565) MAINTENACE DESCRIPTION PARAMETER » Operating Condition menu: Maintenance > Recommended Action > Operating Condiiton Range: Good, Inspect Good: No maintenance required. Inspect: There is an issue with the running belt/deck that requires maintenace service or replacement.

  • Page 40: Information Display

    3 Standard Service Modes Information Display (65) Information Display (65) Service Access Code: 6,5 (see "Service Access Codes" on page 17) The Information Display ( 6,5) is only supported on P10, P20, and P30 consoles. The Information Display menu provides information about the machine hardware and soft- ware, the equipment usage stats, the ASL maintenance reminder settings, and the error codes (Error Log).

  • Page 41: P62, P80, And P82 Series Consoles

    3 Standard Service Modes Information Display (65) METRIC DESCRIPTION The maintenance counter and ASL light is reset as follows: P10/P30 console     1. Select Treadmill Maintenance.     2. Press and hold QUICKSTART until 1000 Miles is dis- played. The ASL light is also reset.     3.

  • Page 42: 4    Adjustment Procedures

    4 Adjustment Procedures Available Adjustment Procedures 4    Adjustment Procedures Adjustment procedures provide you with the step-by-step adjustment instructions to bring sys- tems and components into specification. Perform the adjustment procedures whenever a trouble symptom points to a particular component and after a major component is removed/re- placed.

  • Page 43: Drive Belt Tension And Alignment Adjustment

    4 Adjustment Procedures Drive Belt Tension and Alignment Adjustment Drive Belt Tension and Alignment Adjustment About This procedure provides instruction to verify and make adjustments to the Drive Belt alignment and tension. The Drive Belt alignment and tension should be verified anytime the Drive Belt is removed or when unusual belt noises are heard during normal operation.
  • Page 44 4 Adjustment Procedures Drive Belt Tension and Alignment Adjustment Drive Belt tension adjustment Belt tension adjustment is an iterative process that requires removing the Drive Belt for each incremental tension adjustment. The process entails: making a belt tension measurement, removing the Drive Belt from the motor pulley, changing the motor position to adjust the belt tension.
  • Page 45 4 Adjustment Procedures Drive Belt Tension and Alignment Adjustment 3. Verify that the Drive Belt tension is within New or Used Drive Belt tension Verification Belt Tension specification: a. If the belt tension is not within the belt Verification Belt Tension specification; continue procedure to adjust tension to the tension Calibration Belt Tension spe- cification.
  • Page 46 4 Adjustment Procedures Drive Belt Tension and Alignment Adjustment motor pulley mechanism. 6. Re-tighten the four motor mount fasteners and torque to specification 204 in-lbs (17 ft- lbs, 23 N-m). 7. Reinstall drive belt. Place Drive Belt onto the the motor pulley and walk the belt onto the Roller pulley.

  • Page 47: Running Belt Tension And Tracking Adjustment

    Tools 5/16" Hex Key Belt tension gauges (2 qty) (Precor pn PPP000000020007101) Note: Proper tensioning of the belt requires the use of two tensioning gauges, Pre- cor part number PPP000000020007101. Specification...
  • Page 48 4 Adjustment Procedures Running Belt Tension and Tracking Adjustment 1. Clean the running belt and deck, see "Running Belt and Deck Cleaning Procedure" on page 156. 2. Switch the power OFF and unplug the power cord. 3. Remove the front hood and left/right trim landing covers, see "Covers and Panels Replacement"...
  • Page 49 4 Adjustment Procedures Running Belt Tension and Tracking Adjustment 6. Verify that the running belt is centered and squarely positioned from the front Drive roller to rear Take-up roller. 7. Move the running belt so that the seam is positioned underneath the treadmill. 8.
  • Page 50 4 Adjustment Procedures Running Belt Tension and Tracking Adjustment 9. Slide the gauge head to set the dial needle as close as possible to 3.0 (0.0%) and clip the gauge onto the belt edge. Then rotate the gauge dial face to fine adjust the needle to precisely 3.0 (0.0%) Note: Setting the gauge to a 3.0 reference value centers the gauge head travel allow- ing +/- movement without impeding travel.
  • Page 51 4 Adjustment Procedures Running Belt Tension and Tracking Adjustment 1. Connect the power cord and switch the power ON. 2. Start the treadmill and set the speed to 3 mph (5 kph). 3. Observe and verify that the running belt tracking remains centered, if the belt does not remain centered, follow the following instruction to make adjustments: a.

  • Page 52: Lift Motor Calibration

    4 Adjustment Procedures Lift Motor Calibration Lift Motor Calibration About This procedure provides instruction to verify and calibrate the Lift Motor and Incline system. The Lift Motor calibration should be verified any time the lift motor is replaced, the lift motor fuse fails, or any incline system component is replaced.
  • Page 53 4 Adjustment Procedures Lift Motor Calibration b. Front lift motor access method, go to "Front lift platform assembly access" on page 50. WARNING: Keep hands and appendages clear of the incline platform assembly before switching power ON. Switching power ON will cause the incline platform to move to the level "0"...
  • Page 54 4 Adjustment Procedures Lift Motor Calibration b. If the distance is NOT within the specified limit, continue procedure and calibrate the lift motor assembly. Lift motor calibration adjustment 4. Disconnect the extension tube from the lift platform weldment mounting bracket by removing the hitch pin and clevis pin.

  • Page 55: Lift Platform Assembly Access

    4 Adjustment Procedures Lift Motor Calibration 6. Reinstall the extension tube into the lift platform mounting bracket and secure using the hitch pin and clevis pin. It may be necessary to slightly rotate the extension tube to align the clevis pin mounting holes. Choose an adjustment direction that will minimize the change to the extension tube calibration distance.
  • Page 56 4 Adjustment Procedures Lift Motor Calibration Side lift platform assembly access This method accesses the llift platform assembly and connected hardware by laying the tread- mill on its side. Laying the treadmill on its side 1. Toggle the power switch from OFF to ON. This will reset the incline level to "0" (the incline level "Home"...
  • Page 57 4 Adjustment Procedures Lift Motor Calibration 4. Clear the area of any obstructions or items that could damage or be damaged as the treadmill is tipped on its side. 5. Tip the treadmill on its side while being careful to not damage or break off the rear lev- eling foot.
  • Page 58 4 Adjustment Procedures Lift Motor Calibration Raising and supporting the treadmill 1. Connect the power cord and switch the input power ON. 2. Access the service menu (51765761) and select INCLINE TEST. Use the incline con- trol to set the incline level to 14. 3.
  • Page 59 4 Adjustment Procedures Lift Motor Calibration 2. Remove the support stands and clear any other items that might either block the tread- mill from lowering or may be damaged as it lowers. 3. Lower the incline to level "0". Experience Series 700 Line Treadmills...

  • Page 60: 5    Replacement Procedures

    5 Replacement Procedures Available Replacement Procedures 5    Replacement Procedures Replacement procedures provide you with the step-by-step instructions to remove and install system components. Available Replacement Procedures "Covers and Panels Replacement" on the next page "Power Cord Replacement" on page 73 "ON/OFF SW Circuit Breaker Replacement" on page 75 "ASL PCA Replacement"...

  • Page 61: Covers And Panels Replacement

    5 Replacement Procedures Covers and Panels Replacement Covers and Panels Replacement About These procedure provides instruction to remove and install the TRM covers and panels. Cover Remove/lnstall Procedure Hood Cover "Hood Cover Replacement" on page 56 Hood Transition Cover "Hood Transition Cover Replacement" on page 57 Trim Landing Covers "Trim Landing Covers Replacement"...
  • Page 62 5 Replacement Procedures Covers and Panels Replacement Experience Series 700 Line Treadmills...

  • Page 63: Hood Cover Replacement

    5 Replacement Procedures Covers and Panels Replacement Click link to open procedure instructions. Hood Cover Replacement Hood Cover Replacement Description Hood Cover Removal Instructions 1. Remove the four #3 Phillips hood cover screw fasteners. Retain fastener hardware for installation. 2. Grasp the lower edge of the hood cover and pull outwards while lifting to release the tab clip fasteners.

  • Page 64: Hood Transition Cover Replacement

    5 Replacement Procedures Covers and Panels Replacement Hood Transition Cover Replacement Hood Transition Cover Replacement Description Hood Transition Cover - left Hood Transition Cover - right Removal Instructions Repeat procedure for both the left and right covers. 1. Remove the hood cover, see "Hood Cover Replacement"...
  • Page 65 5 Replacement Procedures Covers and Panels Replacement 2. Repeat procedure for both left and right covers. 3. Replace the hood cover, see "Hood Cover Replacement" on page 56. Experience Series 700 Line Treadmills...

  • Page 66: Trim Landing Covers Replacement

    5 Replacement Procedures Covers and Panels Replacement Trim Landing Covers Replacement Trim Landing Covers Replacement Description Trim Landing Cover- left Trim Landing Cover - right Trim End Cap - left Trim End Cap - right Removal Instructions The same procedure applies to both the left and right trim landing covers.
  • Page 67 5 Replacement Procedures Covers and Panels Replacement 1. Loosen the #2 Phillips trim end cap ( left, right) keeper block screw fastener to relax tension on the trim landing rear tab clip. Do not remove the keeper block fastener or the keeper block will fall from the inside cover mount. The trim end cap will need to be removed to reinstall the keeper block.
  • Page 68 5 Replacement Procedures Covers and Panels Replacement 1. Install by sliding the cover over the landing trim mounting clips from the back towards the front while pressing down on the cover top. Continue the process until all the landing mount clips lock in place. 2.

  • Page 69: Trim End Cap Covers Replacement

    5 Replacement Procedures Covers and Panels Replacement Trim End Cap Covers Replacement Trim End Cap Covers Replacement Description Trim End Cap - left Trim End Cap - right Removal Instructions Repeat procedure for both the left and right end cap covers. 1.
  • Page 70 5 Replacement Procedures Covers and Panels Replacement 4. Pull the cover away from the frame to release the cover tabs and remove. 5. Repeat the same removal procedure to remove both the left or right trim end cap covers. Installation Instructions Repeat procedure for both the left and right covers.

  • Page 71: Trim Side Cover Replacement

    5 Replacement Procedures Covers and Panels Replacement Trim Side Cover Replacement Trim Side Cover Replacement Description Trim Side Cover - left Trim Side Cover - right Removal Instructions Repeat procedure for both the left or right side trim covers. 1. Remove the hood cover, see "Hood Cover Replacement"...
  • Page 72 5 Replacement Procedures Covers and Panels Replacement and away from the the anchor mounts to remove the cover. Installation Instructions Repeat procedure for both the left and right covers. 1. Mount the trim side cover bottom rim flange onto the bottom of the five anchor mounts making sure to fit the rim flange alignment cutout (located at the bottom rear of the cover) into the rear white anchor bracket.

  • Page 73: Dash Back Cover Replacement

    5 Replacement Procedures Covers and Panels Replacement Dash Back Cover Replacement Dash Back Cover Replacement Description Dash Back Cover Dash Front Cover Removal Instructions 1. Remove the back cover . Start by removing the bottom three #3 Phillips screw fasten- ers first and then the remaining four top screws.

  • Page 74: Dash Front Cover Replacement

    5 Replacement Procedures Covers and Panels Replacement Dash Front Cover Replacement Dash Front Cover Replacement Description Dash Front Cover Removal Instructions 1. Remove the back cover , see "Covers and Panels Replacement" on page 54. 2. Remove the console, refer to the treadmill assembly guide (700 Line Treadmill Assembly Guide P/N 304387-101).

  • Page 75: Dash Top And Bottom Cover Replacement

    5 Replacement Procedures Covers and Panels Replacement Dash Top and Bottom Cover Replacement Dash Top and Bottom Replacement Description Dash Top Cover Dash Bottom Cover E-Stop Switch Assy Removal Instructions 1. Remove the two #3 Phillips screw fasteners from the dash assy bottom cover Retain fastener hardware for installation.
  • Page 76 5 Replacement Procedures Covers and Panels Replacement 3. Remove the dash bottom cover .from between the dash assembly weldment cross member and HHHR bar. Experience Series 700 Line Treadmills...
  • Page 77 5 Replacement Procedures Covers and Panels Replacement Installation Instructions 1. Install the dash bottom cover .into position between the dash assembly weldment cross member and HHHR bar. 2. Reinstall the E-Stop switch onto the dash top cover and secure using the four #2 Philips fasteners.
  • Page 78 5 Replacement Procedures Covers and Panels Replacement 3. Position the dash top cover onto the dash bottom cover and secure using the two #3 Phillips fasteners. Make sure the interface cable is routed correctly and not pinched. Make sure that the stop safety clip lanyard is correctly positioned in the cover cut out, is not pinched, and freely moves when pulled and retracted.

  • Page 79: Side Arm Upper/Lower Covers Replacement

    5 Replacement Procedures Covers and Panels Replacement Side Arm Upper/Lower Covers Replacement Side Arm Upper/Lower Covers Replacement This procedure replaces the left/right upper and lower side arm covers. Description Lower Side Arm Cover - right Upper Side Arm Cover - left Removal Instructions Repeat procedure for both the left and right upper and lower side arm covers.

  • Page 80: Power Cord Replacement

    5 Replacement Procedures Power Cord Replacement Power Cord Replacement About This procedure provides instruction to replace the power cord. Description Power Entry Assembly Power Cord ON/OFF SW Circuit Breaker Procedure Review entire procedure before starting. Removal Instructions 1. Switch the power OFF and unplug the power cord.
  • Page 81 5 Replacement Procedures Power Cord Replacement 1. Remove the hood cover, see "Hood Cover Replacement" on page 56. 2. Use a 1/4" socket to loosen the right side power cord cable clamp fastener. Then loosen the inner cable clamp fastener until the clamp can be slide over the power cord plug. Then disconnect and remove the power cord.

  • Page 82: On/Off Sw Circuit Breaker Replacement

    5 Replacement Procedures ON/OFF SW Circuit Breaker Replacement ON/OFF SW Circuit Breaker Replacement About This procedure provides instruction to replace the ON/OFF SW Circuit Breaker. The Power Entry Assembly located in the front of the treadmill under the frame weldment cross member contains the Power Cord Inlet Assembly, the ON/OFF SW Circuit Breaker, and PCA board.

  • Page 83: Wire Diagram

    5 Replacement Procedures ON/OFF SW Circuit Breaker Replacement Wire Diagram Power Entry Assembly wire diagram. Procedure Review entire procedure before starting. Experience Series 700 Line Treadmills...
  • Page 84 5 Replacement Procedures ON/OFF SW Circuit Breaker Replacement Description Power Entry Assembly Bracket Power Cord Inlet Assembly ON/OFF SW Circuit Breaker ASL PCA ASL PCA Bracket Removal Instructions 1. Switch the power OFF and unplug the power cord. TIP:For easier access, raise the incline to maximum before removing power. Access the service Hardware Validation (51765761) and use the CROSSRAMP/INCLINE Test to raise the incline and then remove power.
  • Page 85 5 Replacement Procedures ON/OFF SW Circuit Breaker Replacement 3. Remove the four #3 Phillips fasteners and remove the Power Entry Assembly bracket . Hold the bracket while removing to prevent wire cable damage. Retain fastener hardware for installation. 4. Disconnect the two brown wire input power connections (or two brown and two blue wire connections for the 240 Vac option) on the ON/OFF SW Circuit Breaker , see ""...

  • Page 86: Asl Pca Replacement

    5 Replacement Procedures ASL PCA Replacement ASL PCA Replacement About This procedure provides instruction to replace the PCA board. The Power Entry Assembly located in the front of the treadmill under the frame weldment cross member contains the Power Cord Inlet Assembly, the ON/OFF SW Circuit Breaker, and the ASL PCA board.

  • Page 87: Procedure

    5 Replacement Procedures ASL PCA Replacement Procedure Review entire procedure before starting. Experience Series 700 Line Treadmills...
  • Page 88 5 Replacement Procedures ASL PCA Replacement Description Power Entry Assembly Bracket Power Cord Inlet Assembly ON/OFF SW Circuit Breaker ASL PCA ASL PCA Bracket Removal Instructions 1. Switch the power OFF and unplug the power cord. TIP:For easier access, raise the incline to maximum before removing power. Access the service Hardware Validation (51765761) and use the CROSSRAMP/INCLINE Test to raise the incline and then remove power.

  • Page 89: E-Stop "Emergency Switch" Replacement

    5 Replacement Procedures E-Stop "Emergency Switch" Replacement tab clip to remove. Installation Instructions 1. Reinstall the ASL PCA board onto the ASL PCA Bracket . Securely snap the ASL PCA board into position on the bracket. 2. Reinstall the ASL PCA Bracket by pressing the tabs into the mounting slots on the Power Entry Assembly Bracket 3.

  • Page 90: Procedure

    5 Replacement Procedures E-Stop "Emergency Switch" Replacement Procedure Review entire procedure before starting. Removal and Installation procedures 1. The removal and installation procedures are included in the Dash Top and Bottom Cover Removal/Installation procedure, see "Dash Top and Bottom Replacement" on page 68.

  • Page 91: Motor Controller (Mc) Replacement

    5 Replacement Procedures Motor Controller (MC) Replacement Motor Controller (MC) Replacement About This procedure provides instruction to replace the Motor Controller The Motor Controller (MC), is located in the Drive Motor compartment at the front of the tread- mill under the hood cover. Description Motor Controller (MC) Lift Motor...

  • Page 92: Mc Wire Diagram

    5 Replacement Procedures Motor Controller (MC) Replacement MC Wire Diagram Experience Series 700 Line Treadmills...

  • Page 93: Mc Connector Definition

    5 Replacement Procedures Motor Controller (MC) Replacement MC Connector Definition MC I/O connectors The MC interface input/output connectors are located on the front and back sides of the MC housing. Experience Series 700 Line Treadmills...
  • Page 94 5 Replacement Procedures Motor Controller (MC) Replacement Experience Series 700 Line Treadmills...
  • Page 95 5 Replacement Procedures Motor Controller (MC) Replacement MC connector pin definitions CONN NAME Description INPUT MC AC INPUT PWR EARTH GROUND AC LINE 1- LINE AC LINE AC LINE 2- NEUTRAL MOTOR DRIVE MOTOR AC PWR OUT MOTOR PHASE W MOTOR PHASE V MOTOR PHASE U MOTOR PHASE W...
  • Page 96 5 Replacement Procedures Motor Controller (MC) Replacement CONN NAME Description DRIVE MOTOR THERMAL SWITCH THERMAL SWITCH SENSE THERMAL SWITCH SENSE DBTH DYNAMIC BRAKE RESISTER THERMAL SWITCH THERMAL SWITCH SENSE THERMAL SWITCH SENSE LIFT LIFT MOTOR PWR OUT & CONTROL BLK - POTENTIOMETER RED - POTENTIOMETER WHITE - MOTOR COMMON WHITE - POTENTIOMETER...
  • Page 97 5 Replacement Procedures Motor Controller (MC) Replacement MC Fan Motor Connector The fan motor interface cable connector is located under the MC top cover. Component Description Fan motor Black (24V GND) Yellow (Fault_signal) Red (+24 VDC) Experience Series 700 Line Treadmills...

  • Page 98: Mc Status Light

    5 Replacement Procedures Motor Controller (MC) Replacement MC Status Light The MC status light is located on the left side of the MC housing. ASL State DESCRIPTION Green Normal operation. Yellow Indicates a fault condition, refer to the error log for more information. Experience Series 700 Line Treadmills...

  • Page 99: Replacement Procedure

    5 Replacement Procedures Motor Controller (MC) Replacement Replacement Procedure Review entire procedure before starting. Removal Instructions 1. Switch the power OFF and unplug the power cord. 2. Remove the hood cover, see "Hood Cover Replacement" on page 56. 3. Facing the front of the treadmill, remove the two right side 5/16" hex fasteners and then loosen the two left side 5/16"...
  • Page 100 5 Replacement Procedures Motor Controller (MC) Replacement the mounting fasteners. Make sure the I/O cable connectors have the correct orientation and alignment before inserting into the receiving MC I/O port. CAUTION: Take your time and be careful when reconnecting the I/O cable connector plugs.

  • Page 101: Drive Belt Replacement

    5 Replacement Procedures Drive Belt Replacement Drive Belt Replacement About This procedure provides instruction to remove and install the Drive Belt Procedure Review entire procedure before starting. Removal Instructions 1. Switch the power OFF and unplug the power cord. 2. Remove the hood cover, see "Covers and Panels Replacement"...
  • Page 102 5 Replacement Procedures Drive Belt Replacement increments to evenly remove left and right tension. Only use hand tools and not power tools which can easily over or under tension the belt causing damage to the belt and/or take-up roller tension mechanism. CAUTION: Only use hand tools to adjust tension.
  • Page 103 5 Replacement Procedures Drive Belt Replacement 7. Remove the left and right Drive Roller Keepers (one #3 Phillips srew per keeper). Retain fastener hardware for installation. 8. Lift the Drive Roller enough to remove the Drive Belt off the pulley. Lift the left side of the Dust Guard enough to slide the belt from the Dust Guard and remove from the treadmill.
  • Page 104 5 Replacement Procedures Drive Belt Replacement Experience Series 700 Line Treadmills...
  • Page 105 5 Replacement Procedures Drive Belt Replacement Installation Instructions 1. Lift the left side of the Dust Guard enough to install the Drive Belt over the Dust Guard. 2. Lift the Drive Roller enough to place the Drive Belt onto the Drive Roller pulley. Reinstall the Drive Roller into the left and right mounting brackets.
  • Page 106 5 Replacement Procedures Drive Belt Replacement 1. Reinstall the left and right Drive Roller Keepers and secure using the #3 screw fasten- ers (one fastener per Keeper). 2. Center and square the running belt on the Drive and Take-up Rollers. Tension the run- ning belt to specification, see "Running Belt Tension and Tracking Adjustment"...
  • Page 107 5 Replacement Procedures Drive Belt Replacement TIP: Use (turn) the Drive Motor flywheel to make it easier to turn the motor pulley and help walk the belt onto or off the Drive Motor and Drive Roller pulleys. 4. Reinstall the left side Dust Guard #3 Phillips fastener and fully tighten. 5.

  • Page 108: Drive Motor Replacement

    5 Replacement Procedures Drive Motor Replacement Drive Motor Replacement About This procedure provides instruction to replace the Drive Motor. The Drive Motor is located in the Drive Motor compartment at the front of the treadmill under the hood cover. Description Drive Motor Procedure Review entire procedure before starting.
  • Page 109 5 Replacement Procedures Drive Motor Replacement 3. Disconnect the Motor Controller "MTH" and "MOTOR" electrical connections: a. Remove the base from the mounting fasteners to allow connector access, "Motor Controller (MC) Replacement" on page 84. b. Disconnect the MC "MTH" and "MOTOR" interface cable connectors, see "Motor Controller (MC) Replacement"...
  • Page 110 5 Replacement Procedures Drive Motor Replacement 7. Remove the four 1/2" hex head bolts, plastic top hat washers, and bottom washers fastener hardware. Remove the drive motor. Retain fastener hardware for installation. Installation Instructions 1. Install the replacement Drive Motor into the motor isolation tray and secure using the four 1/2"...
  • Page 111 5 Replacement Procedures Drive Motor Replacement 2. Reconnect the motor static bleed resistor ground wire and secure using the 5/16 " hex head fastener. Fully tighten the fastener to ensure good electrical contact with the frame weldment. WARNING: Static electric shock hazard. Make sure the motor static bleed resistor ground wire is secruly connected to the frame.
  • Page 112 5 Replacement Procedures Drive Motor Replacement CAUTION: Take your time and be careful when reconnecting the MC cable con- nectors. Many of the connector contacts are small and can be easily damaged if incorrectly inserted into the MC connector. 4. Reinstall the MC by sliding the left side base flange under the two left preinstalled loosened fasteners.
  • Page 113 5 Replacement Procedures Drive Motor Replacement 10. Do the Operation Verification tests (see "Operation Verification" on page 15) and return to service. Experience Series 700 Line Treadmills...

  • Page 114: Drive Roller Replacement

    5 Replacement Procedures Drive Roller Replacement Drive Roller Replacement About This procedure provides instruction to remove and replace the Drive Roller. Procedure Review entire procedure before starting. Removal Instructions 1. Switch the power OFF and unplug the power cord. 2. Remove the hood cover, see "Covers and Panels Replacement"...
  • Page 115 5 Replacement Procedures Drive Roller Replacement CAUTION: Only use hand tools to adjust tension. Power tools can easily over and/or under tension causing damage to the belt and/or tension hardware mechanism. 4. Remove the two #3 Phillips screws and two 7/16" hex head fasteners and remove the Dust Guard .
  • Page 116 5 Replacement Procedures Drive Roller Replacement 7. Loosen the Take-up Roller tension adjustment bolts enough to allow the freedom of movement required to lift the Drive Roller from the mounting brackets. Slide the Drive Roller through the running belt and remove. Installation Instructions 1.
  • Page 117 5 Replacement Procedures Drive Roller Replacement 2. Reinstall the left and right Roller Keepers and secure using the #3 screw fasteners (one fastener per Keeper). 3. Center and square the running belt onto the Take-up and Drive rollers and tension to specification, see "Running Belt Tension and Tracking Adjustment"...
  • Page 118 5 Replacement Procedures Drive Roller Replacement Note: 1) The running belt tension adjustment is performed with the drive pulley: removed. 2) Tension the running belt to specification prior to adjusting the Drive Belt ten- sion. 4. Install the drive belt. Place the Drive Belt onto the Roller pulley and then walk the belt onto the Drive Motor pulley.

  • Page 119: Take-Up Roller Replacement

    5 Replacement Procedures Take-up Roller Replacement Take-up Roller Replacement About This procedure provides instruction to remove and replace the Take-up Roller. Procedure Review entire procedure before starting. Removal Instructions 1. Switch the power OFF and unplug the power cord. 2. Remove the hood cover, see "Covers and Panels Replacement"...
  • Page 120 5 Replacement Procedures Take-up Roller Replacement 4. Continue to loosen the Take-up roller tension bolts enough to allow the freedom of movement required to lift the Take-up roller from the mounting brackets. Lift the Take- up roller while removing from the inside of the running belt. Make sure the Take-up roller does not drag across the deck surface.
  • Page 121 5 Replacement Procedures Take-up Roller Replacement 2. Set the Take-up roller into the left and right mounting brackets. 3. Connect the power cord and switch the ON/OFF circuit breaker to ON. 4. Center and square the running belt between the Drive and Take-up rollers. Tension to specification and verify tracking, see "Running Belt Tension and Tracking Adjustment"...
  • Page 122 5 Replacement Procedures Take-up Roller Replacement 6. Do the Operation Verification tests (see "Operation Verification" on page 15) and return to service. Experience Series 700 Line Treadmills...

  • Page 123: Belt And Deck Replacement Procedure

    5 Replacement Procedures Belt and Deck Replacement Procedure Belt and Deck Replacement Procedure About This procedure provides instruction to remove and replace the Running Belt and Deck. Procedure Review entire procedure before starting. Removal Instructions 1. Switch the power OFF and unplug the power cord.
  • Page 124 5 Replacement Procedures Belt and Deck Replacement Procedure 3. Remove the Take-up Roller, see "Take-up Roller Replacement" on page 112. 4. Remove the Drive Roller, see "Drive Roller Replacement" on page 107. 5. Remove the four 5/32" hex key bolt and washer rear deck fasteners. These fasteners attach to the left and right rear deck pivot assemblies.
  • Page 125 5 Replacement Procedures Belt and Deck Replacement Procedure 7. Carefully lift the deck and belt out of the treadmill frame. 8. Remove the running belt from the deck and discard. A new deck surface must be used with each new belt replacement. a.
  • Page 126 5 Replacement Procedures Belt and Deck Replacement Procedure 2. Reinstall the Deck/Belt into the treadmill frame. Make sure to verify that the bottom of the belt is not caught on any frame weldment brackets (GFX cushion brackets) or other frame hardware that could impede belt movement. 3.
  • Page 127 5 Replacement Procedures Belt and Deck Replacement Procedure 4. Reinstall the four 5/32" hex key bolt and washer rear deck fasteners, torque to 50-55 in- lbs (5.6-(6.2 Nm). These fasteners attach to the left and right rear deck pivot assemblies. The 1/2" fastener nuts are press fit into the bottom of the deck pivot housing.
  • Page 128 5 Replacement Procedures Belt and Deck Replacement Procedure 5. Reinstall the Drive Roller, see "Drive Roller Replacement" on page 107. 6. Reinstall the Take-up Roller, see "Take-up Roller Replacement" on page 112. 7. Center and square the running belt onto the Take-up and Drive rollers, tension the belt to specification and verify the belt tracking, see "Running Belt Tension and Tracking Adjustment"...

  • Page 129: Lift Motor Replacement

    5 Replacement Procedures Lift Motor Replacement Lift Motor Replacement About This procedure provides instruction to remove and replace the Lift Motor. Specification System Component Specification Lift Motor Calibration Distance* 1 1/8 in - 1 3/16 in (2.8 cm - 3.0 cm) Note: * Calibration distance is specified at incline level 0.
  • Page 130 5 Replacement Procedures Lift Motor Replacement access" on page 49 procedure. Note: You can also access the jackscrew by laying the treadmill on its side, see "Side lift platform assembly access" on page 49 procedure. 3. Access the service menu (51765761) and select INCLINE TEST. Use the incline con- trol to set the incline level to 14.
  • Page 131 5 Replacement Procedures Lift Motor Replacement TIP: Remove the MC fasteners so that the MC module can be raised to allow easy access to disconnect and connect the connectors. 8. Remove the lift motor ground wire (GRN or GRN/YEL) from the frame chassis ground screw fastener.
  • Page 132 5 Replacement Procedures Lift Motor Replacement 10. Remove the lift motor actuator housing mount hitch pin and clevis pin fastener from the frame pan mounting bracket. Hold the lift motor while removing fasteners and carefully remove from the treadmill. Installation Instructions Experience Series 700 Line Treadmills...
  • Page 133 5 Replacement Procedures Lift Motor Replacement Lift motor calibration 1. Lay the replacement lift motor on the floor in front of the treadmill. Connect the the lift motor interface cable to the MC "LIFT" connector. 2.  Connect the power cord and switch the power from OFF to ON. This will set the lift motor to the calibration reference incline level "0".
  • Page 134 5 Replacement Procedures Lift Motor Replacement 7. Place the extension tube into the lift platform mounting bracket and secure using the hitch pin and clevis pin. It may be necessary to slightly rotate the extension tube to align the clevis pin mounting holes. Choose an adjustment direction that will minimize the change to the extension tube calibration distance.
  • Page 135 5 Replacement Procedures Lift Motor Replacement 8. Connect the lift motor I/O cable MC "LIFT" connector. Route cable and secure in the frame routing cable clamp. Connect the ground wire (GRN or GRN/YEL) to the chassis ground screw and fully tighten. Experience Series 700 Line Treadmills...
  • Page 136 5 Replacement Procedures Lift Motor Replacement 9. If the MC was loosened or removed, install the MC and secure fasteners, see "Motor Controller (MC) Replacement" on page 84. Remove blocking and lower treadmill Note: If you used the side access method, then refer to the "Side lift motor jackscrew access"...
  • Page 137 5 Replacement Procedures Lift Motor Replacement 15. Verify the treadmill incline operation from minimum to maximum levels.Make sure that there are no active Incline function related error codes. 16. Do the Operation Verification tests (see "Operation Verification" on page 15) and return to service.

  • Page 138: Lift Platform Replacement

    5 Replacement Procedures Lift Platform Replacement Lift Platform Replacement About This procedure provides instruction to remove and replace the Lift Platform. Procedure Removal Instructions Review entire procedure before starting. 1. Remove the hood cover, see "Hood Cover Replacement" on page 56. 2.
  • Page 139 5 Replacement Procedures Lift Platform Replacement Note: You can alternatively access the lift platform assembly by laying the treadmill on its side, see "Side lift platform assembly access" on page 49 pro- cedure. 5. Access the service menu (51765761) and select INCLINE TEST. Use the incline con- trol to set the incline level to 14.
  • Page 140 5 Replacement Procedures Lift Platform Replacement Do not allow the lift motor extension tube to move. Make sure the lift motor extension tube does not rotate on the jackscrew during removal and remains at the same position for installation. Use tape to mark the extension tube position on the jackscrew .
  • Page 141 5 Replacement Procedures Lift Platform Replacement spacer. Carefully push the the right and left clevis pins outward enough to allow the lift platform to be removed. Retain fastener hardware for installation. Installation Instructions 1. Install the lift platform left and right pivot brackets into position and insert the right and left clevis pins.
  • Page 142 5 Replacement Procedures Lift Platform Replacement 2. Place the extension tube into the lift platform mounting bracket and secure using the hitch pin and clevis pin. It may be necessary to slightly rotate the extension tube to align the clevis pin mounting holes. If the extension tube has been rotated during or after it was removed, recalibrate the lift motor prior to installation, see "Lift Motor Calibration"...
  • Page 143 5 Replacement Procedures Lift Platform Replacement 6. Reinstall the left and right trim side covers see "Covers and Panels Replacement" on page 54. 7. Reinstall the left/right trim landing covers, see "Trim Landing Covers Replacement" on page 59. 8. Reinstall the hood cover, see "Hood Cover Replacement"...

  • Page 144: 6    Troubleshooting

    6    Troubleshooting 6    Troubleshooting About This section contains troubleshooting information to help you identify, isolate, and resolve com- ponent and system issues. Review the Introduction To Troubleshooting section below to learn about the troubleshooting process, troubleshooting best practices, and other pertinent information that will help you effi- ciently troubleshoot issues and return the equipment to service.
  • Page 145 You can then refer to Error Code Troubleshooting Guide to help resolve the issue. Also, when calling Precor cus- tomer service for assistance, refer to the Error Log or CPA Event Log for additional inform- ation to help the representative resolve the issue.

  • Page 146: Standard Error Codes

    Standard Error Codes About There is a set of standard error codes implemented across Precor exercise equipment. Error codes are system generated error codes designed to detect and report fault conditions. Each error code is associated with a particular system or component fault condition. The main-...

  • Page 147: Viewing Logged Error Codes

    6    Troubleshooting Viewing Logged Error Codes Error event codes are logged, stored, and viewed in either the Error Log or CPA Event Log menus depending on the console model, see ."Error Log & CPA Event Log" on page 145 P10, P20, and P30: access Information Display ( 6,5) > select Error Log. TIP: Deleting Error Codes from the Error Log: Press and hold the PAUSE/RESET key for a minimum of 6 seconds to open the Error Log and view all logged error codes.

  • Page 148: Troubleshooting With Error Codes

    You can then refer to Error Code Troubleshooting Guide to help resolve the issue. Also, when calling Precor cus- tomer service for assistance, refer to the Error Log or CPA Event Log for additional inform- ation to help the representative resolve the issue.

  • Page 149: Accessing The Error Log & Cpa Event Log

    6    Troubleshooting When an error event is detected, the error code information will be stored into the error log or CPA Event Log. However, when multiple instances of the same error code event occur within the same Hour or Odometer reading, only the first occurrence will be logged. Either the one hour limit is exceeded, or a change to the Odometer mileage, or a different intervening error code is logged must occur before the same repeating error code is logged again.
  • Page 150 6    Troubleshooting Removing Error Event Codes: To remove an error code, select the error code to be removed and press/hold the QUICK START key for a minimum of 6 secs until the ."NO ERRORS" message shows. TIP: Error Log Delete Short Cut: Press and hold the PAUSE/RESET key for a minimum of 6 seconds to open the Error Log and view all logged error codes.
  • Page 151 6    Troubleshooting Unlike the Error Log used on P10, P20, and P30, you cannot manually delete (clear) error codes from the CPA Event Log (or Event Log). Experience Series 700 Line Treadmills...

  • Page 152: Error Log & Cpa Event Log

    You can then refer to Error Code Troubleshooting Guide to help resolve the issue. Also, when calling Precor cus- tomer service for assistance, refer to the Error Log or CPA Event Log for additional inform- ation to help the representative resolve the issue.

  • Page 153: Using The Error Log & Cpa Event Log

    6    Troubleshooting P62, P80, and P82: Access Hardware Validation ( 5,1,7,6,5,7,6,1) > select About > CPA Event Log Note:  Unlike the Error Log, error codes cannot be manually removed from the CPA Event Log. Using the Error Log & CPA Event Log Error Log (P10, P20, and P30) Each logged error event code will be shown on the console message display.

  • Page 154: Active Status Light (Asl)

    6    Troubleshooting code that can be used along with the Error Code Troubleshooting Guide to help resolve the issue. Typical CPA Event Log data: Error Code Data Event Time & Date Stamp Error Code Number Error Code Description Odometer Hours Motor Current* .Input Line Current* Input line voltage* Buss Voltage*...

  • Page 155: Asl Overview

    6    Troubleshooting low - indicates an error has occurred but the machine is useable; and 4) pulsing yellow - indic- ates a loss of major function was detected. ASL Overview An externally visible indicator of the current machine operational status. There are four supported states: 1) solid blue - indicates normal operation, 2) pulsing blue - indicates preventative maintenance is required;...

  • Page 156: Asl States

    6    Troubleshooting Maintenance counter operation: The counter starts at 1000 miles and counts down the miles of active use to 0 miles. When the counter reaches zero, the ASL will begin pulsing blue indicating preventative maintenance is due. ASL States The ASL utilizes a combination of blue and yellow lights to indicate the current operational machine status.

  • Page 157: Disabling The Asl Maintenance Reminder

    6    Troubleshooting On P10, P20, and P30 consoles: Access Hardware Validation ( 5,1,7,6,5,7,6,1) > AS LIGHT BRIGHTNESS > select HIGH, MED, LOW, or OFF. On P62, P80, and P82 consoles: Access Club Settings (5,6,5,1,5,6,5) > Maintenance menu > AS LIGHT BRIGHTNESS > select HIGH, MED, or LOW.

  • Page 158: Clearing The Blue Pulsing Asl State (Maintenance Counter Reset)

    6    Troubleshooting On P10, P20, and P30 consoles: Access Information Display (6,5) > MAINT COUNTER > remaining miles (or hours_ to zero. On P62, P80, and P82 consoles: Access Club Settings (5,6,5,1,5,6,5) > Maintenance menu > Next Maintenance Due > remaining miles or hours to zero. Clearing the Blue Pulsing ASL State (Maintenance Counter reset) Resetting the maintenance counter clears the ASL blue pulsing state and resets the ASL state to solid blue.

  • Page 159: 7    Preventive Maintenance

    Precor recommended preventative maintenance schedule. Always pur- chase replacement parts and hardware from Precor. If you use parts not approved by Precor, you could void the Precor Limited Warranty. Use of parts not approved by Pre- cor may cause injury.

  • Page 160: Weekly Maintenance

    7 Preventative Maintenance Maintenance Schedule Daily Task Description At least once every day, examine Verify the machine for the following possible issues: the machine for loose, worn, or Loose fasteners and/or parts. damaged parts Unusual noises Worn or frayed power cords. Worn, damaged, missing safety lanyards or clips.

  • Page 161: Monthly Maintenance

    7 Preventative Maintenance Maintenance Schedule Weekly Task Description ‡ Power OFF Raise the Incline to maximum level and then switch the input power OFF and unplug the power cord: Perform the following tasks with the power switch OFF, and power cord disconnectged: Verify that the power cord is Verify that the power cord is not damaged, pinched, ‡...

  • Page 162: Quarterly Maintenance

    7 Preventative Maintenance Maintenance Schedule Monthly Task Instruction Vacuum debris from Remove hood. Use a vacuum cleaner (recommended with around motor, pulleys, and static protection feature) to clean debris and lint from front floor underneath the tread- area under the front cover. Be careful not to bring the nozzle mill to close to any electronic circuit boards.

  • Page 163: Running Belt And Deck Cleaning Procedure

    7 Preventative Maintenance Running Belt and Deck Cleaning Procedure Perform the following maintenance tasks every 6 months: Semiannual Task Instruction Clean and lubricate the Lift Motor Raise the Incline to maximum, Switch the input jackscrew. power OFF, and unplug the power cord. Clean the jackscrew and apply approved grease, see "General Information"...
  • Page 164 7 Preventative Maintenance Running Belt and Deck Cleaning Procedure CAUTION: You have approximately 3 seconds before the treadmill running belt begins to move after pressing Quick Start. Ensure you are in the proper position. WARNING: Press the safety stop key if the towel becomes loose to prevent it from being pulled into the treadmill’s rollers.
  • Page 165 7 Preventative Maintenance Running Belt and Deck Cleaning Procedure 7. Grasp both sides of the towel and run it up and down the length of the belt several times to clean the top of the deck. 8. Remove the towel from beneath the belt. 9.

  • Page 166: 8    Theory Of Operation

    8 Theory of Operation What's New 8    Theory of Operation What's New The TRM700-16 features and differences from previous generation TRMs including: Updated self lubricating running belt with no wax deck No Dynamic Brake Resister (DBR Redesigned dash and arms Service/maintenance Active Status Light (ASL Supports the P30, P62, and P82 consoles TRM700-16 and TRM800-14 use common base platform...

  • Page 167: Base - Lower Pca Board (Lpca)

    8 Theory of Operation Operating System Summary Information Base - Lower PCA board (LPCA) The base Lower PCA (LPCA ) receives machine control commands from the console and dir- ectly executes the commands to control the braking, lift operation, and power ON/OFF. The LPCA also monitors error conditions and sends the detected error event code information to the console.

  • Page 168: System Wiring Diagram

    8 Theory of Operation System Wiring Diagram System Overview Wire Diagram System Overview Wire Diagram Experience Series 700 Line Treadmills...

  • Page 169: Power Entry Assemble Wire Diagram

    8 Theory of Operation System Wiring Diagram Power Entry Assemble Wire Diagram Power Entry Assembly Wire Diagram Experience Series 700 Line Treadmills...

  • Page 170: Comm Cable Wire Diagram

    8 Theory of Operation System Wiring Diagram COMM Cable Wire Diagram COMM Cable Wire Diagram Experience Series 700 Line Treadmills...

  • Page 171: Console Wire Diagram

    8 Theory of Operation System Wiring Diagram Console Wire Diagram Console Wire Diagram Experience Series 700 Line Treadmills...
  • Page 172 8 Theory of Operation System Wiring Diagram Experience Series 700 Line Treadmills...

  • Page 173: 8    Parts Exploded View

    Precor Connect Partner website IMPORTANT: Always purchase OEM replacement parts and hardware from Precor. If you use parts not approved by Precor, you could void the Precor Limited Warranty. Use of parts not approved by Precor may cause injury. Exploded View Diagram Continue to view the hard copy version.
  • Page 174 8 Theory of Operation Exploded View Diagram Experience Series 700 Line Treadmills...
  • Page 175 8 Theory of Operation Exploded View Diagram Experience Series 700 Line Treadmills...
  • Page 176 8 Theory of Operation Exploded View Diagram Experience Series 700 Line Treadmills...
  • Page 177 8 Theory of Operation Exploded View Diagram Experience Series 700 Line Treadmills...
  • Page 178 8 Theory of Operation Exploded View Diagram Experience Series 700 Line Treadmills...
  • Page 179 8 Theory of Operation Exploded View Diagram Experience Series 700 Line Treadmills...

  • Page 180: Parts List

    8 Theory of Operation Parts List Parts List Continue to view the hard copy version. Experience Series 700 Line Treadmills...
  • Page 181 8 Theory of Operation Parts List Experience Series 700 Line Treadmills...
  • Page 182 8 Theory of Operation Parts List Experience Series 700 Line Treadmills...
  • Page 183 8 Theory of Operation Parts List Experience Series 700 Line Treadmills...

  • Page 184: Appendix A : Edition Information

    No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and writ- ten consent from Precor Incorporated as governed by United States and international copy- right laws.

  • Page 185: Appendix B : Notices And Safety

    Precor shall not be liable for errors or for incid- ental or consequential damages in connection with the furnishing, use, or performance of this document or of any information contained herein.
  • Page 186 B Appendix B: Notices and Safety instructions. Warning WARNING notice denotes a hazard. It calls attention to an operating procedure, practice, or the like that, if not correctly performed or adhered to, could result in per- sonal injury or death. Do not proceed beyond a WARNING notice until the indicated conditions are fully understood.

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