Precor TRM 800 Assembling And Maintaining Manual
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Precor TRM 800 Assembling And Maintaining Manual

Precor treadmill user manual
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Assembling and Maintaining
TRM 800-Series Treadmills

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Summary of Contents for Precor TRM 800

  • Page 1 Assembling and Maintaining TRM 800-Series Treadmills...
  • Page 4 Copyright © February 2011 Precor Incorporated. All rights reserved. Specifications subject to change without notice. Trademark Note Precor, AMT, and EFX are registered trademarks and Preva is a trademark of Precor Incorporated. Other names in this document may be the trademarks or registered trademarks of their respective owners.

  • Page 5: Important Safety Instructions

    Important Safety Instructions Read the following precautions thoroughly before you begin assembly, and save them afterward for future reference. Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features.
  • Page 6 Inspect the equipment for incorrect, worn, or loose components, and then correct, replace or tighten prior to use. Assembling and Maintaining TRM 800-Series Treadmills For all equipment other than treadmills: Locate at least 40 inches (1 meter) away from walls or...

  • Page 7: Safety Code

     Use the equipment only for its intended purpose as described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries.  Do not operate the equipment where aerosol (spray) products are being used or where oxygen is being administered.

  • Page 8: Educating Users

    The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries. If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.

  • Page 9: Product Recycling And Disposal

    Important Safety Instructions Product Recycling and Disposal This equipment must be recycled or discarded according to applicable local and national regulations. Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union.
  • Page 10 Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada. ATTENTION: Haute Tension Débranchez avant de réparer Assembling and Maintaining TRM 800-Series Treadmills Per FCC rules, changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the...

  • Page 11: Regulatory Notices For Cardiovascular Exercise Equipment

    Exercise Equipment The regulatory information in this section applies to the exercise equipment and its control console. Safety Approvals for Cardiovascular Equipment Precor equipment has been tested and found to comply with the following applicable safety standards. Cardiovascular Type Equipment: ...

  • Page 12: European Applications

    Radio Frequency Interference (RFI) This Precor exercise equipment conforms to the following national standards defining acceptable limits for radio frequency interference (RFI). Federal Communications Commission, Part 15 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.

  • Page 13: Treadmill Grounding Instructions

    You should have received a power cable that meets your local electrical code requirements along with the equipment. Precor treadmills must be connected to a 20 amp isolated branch circuit that can be shared only with one PVS. If you need additional help with the power connections contact your Precor authorized dealer.

  • Page 14: Obtaining Service

    Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com. Obtaining Updated Documentation...

  • Page 15: Table Of Contents

    Threading the Cable Assembly (P30 and P20) ... 38 Connecting Cables (P30) ... 39 Connecting Cables (P20) ... 40 Completing the Console Installation (P30 and P20) ... 41 Reassembling the Treadmill Fairing ... 42 Verifying That the Heart Rate Display Is Operational ... 43...
  • Page 16 Entering the Safety Code ... 53 Using the Treadmill Safety Clip ... 54 Turning the Treadmill On and Off ... 55 Weight Limit ... 55 Location... 55 Commercial Cardiovascular Equipment Limited Warranty ... 57 Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 17: Assembling The Treadmill

    2. With the help of as many assistants as necessary, lift the treadmill off of the pallet and roll it gently onto the floor. 3. Make sure that the power switch is OFF. Check the ON/OFF power switch on the front of the treadmill.

  • Page 18: Installation Requirements

    CAUTION: Do not use a non-grounded outlet or transformer. Do not remove or otherwise bypass the plug with an adapter. Electrical damage can occur and void the Precor Limited Warranty if the treadmill is connected to an improper power source.
  • Page 19 The hardware kit shipped with this equipment contains the fasteners and other hardware components shown in the following table. Before you begin assembly, make sure that your hardware kit is complete. If not, please contact Precor Customer Support. Fasteners Note: Retrieve the cables and other hardware shipped with the console before you begin installation.

  • Page 20: Unpacking The Cables

    2. Remove the two screws holding the center column cover in place. Remove the cover and set it aside, along with the two screws. Figure 3: Removal and replacement of the center column cover Assembling and Maintaining TRM 800-Series Treadmills ™...
  • Page 21 Route the shorter of the two cable ends into the fairing and extend the long end outward. Figure 5: Cable storage locations in the treadmill fairing: base unit data cable (1) and Auto Stop cable (2) 5. Remove the Auto Stop cable from the tube on the right-hand side of the fairing (position 2 in the preceding illustration).

  • Page 22: Assembling The Frame

    DANGER As you add the left-hand and right-hand upright supports to the treadmill base, you will need to make sure that the cable assembly is threaded properly through the left-hand support so that the necessary connections are available when you add the control console.
  • Page 23 Figure 7: Upright support attachment, right side 4. Using the fabric connectors provided, attach the power supply to the right-hand side of the front crossmember on the treadmill base. (The gray rectangle in the following illustration shows where you should mount the power supply.) 5.
  • Page 24 Figure 8: Cable connections and mounting points in the treadmill base Table 1. Cable connections and mounting points in the treadmill base Component Base unit data cable Ethernet cable Assembling and Maintaining TRM 800-Series Treadmills Appearance Flat with silver insulation Flat with black insulation Lower connection point...
  • Page 25 Partially tighten the fasteners. Figure 9: Upright support attachment, left side 5. Lower the treadmill fairing assembly over the upright supports and align it to them. Important: In the following step, take care not to unseat any of the components in the stop switch.
  • Page 26 Important: Do not wrench-tighten the fasteners in the following step until the unit has been fully assembled. Make sure the fasteners do not pinch any cables. The Precor Limited Warranty does not cover cables damaged by improper installation.

  • Page 27: Completing Assembly

    Assembling the Treadmill Completing Assembly After the upright supports and the fairing are in place, replace the hood on the treadmill base and finish securing the fasteners. CAUTION: Be aware of the handrail extensions when you are working around the front of the unit. It is easy to bump your head or sustain other injuries if you ignore the location of the handrail extensions.

  • Page 28: Attaching The Power Cord Clips

    Figure 11: Hood and fastener placement Attaching the Power Cord Clips This treadmill includes a set of clips that hold the power cord away from the incline lift movement and other potential sources of wear and damage. Use these clips to secure the power cord to the base frame beneath the hood.

  • Page 29: Checking Treadmill Alignment And Adjusting The Running Belt

    Checking Treadmill Alignment and Adjusting the Running Belt Before you allow anyone to use the treadmill, you must check the alignment of the running belt and adjust it as needed. For more information, refer to Checking the Alignment of the Running Belt and Adjusting the Running Belt in the Maintenance chapter.

  • Page 30: Leveling The Unit

    Important: Be sure that your assistant uses proper lifting techniques in the following step. 3. Ask a capable assistant to lift the rear portion of the treadmill (using proper lifting techniques). Assembling and Maintaining TRM 800-Series Treadmills Skip to the next procedure. Continue with step 2.

  • Page 31: Plugging In The Power Cord

    Important: The treadmill requires a 20-amp dedicated branch circuit. Refer to Treadmill Grounding Instructions. Breaking in the Equipment Precor equipment does not require an actual break-in period. However, moving components such as belts, gears, and bearings can settle while the equipment is being stored or shipped.
  • Page 32 Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 33: Installing The Console

    Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows:  Threading the cable assembly  Connecting cables ...
  • Page 34 3. Rest the console on the console mount so that the notch on the bottom of the console’s back plate rests on the rectangular hook at the bottom of the console mount, as shown in the following figure. Figure 18: Console positioning on base unit Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 35: Connecting Cables (P80)

    Installing the Console 4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so. 5. Using a #2 Phillips screwdriver, remove the two #8-32 x ¹₂” pan-head machine screws securing the upper back cover of the fairing, as shown in the previous figure.
  • Page 36 Cut off and remove the protruding end of the tie. Assembling and Maintaining TRM 800-Series Treadmills Connector Type F-type coaxial Two-contact plug,...
  • Page 37 Installing the Console The following illustration shows how the cable is positioned once it is installed. Figure 20: Connecting the television cable Connecting the Ethernet and Base Unit Data Cables Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console.
  • Page 38 The following illustration shows how the cable should look once it is installed. Figure 23: Connecting the power cable Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 39: Completing The Console Installation (P80)

    Installing the Console Completing the Console Installation (P80) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: Feed extra cable back into the neck tube.

  • Page 40: Threading The Cable Assembly (P30 And P20)

    4. Tilt the console forward until it stops. Use one hand to steady the console in this position, or ask your assistant to do so. 5. Pull all cables upward and forward until you can drape them over the top of the console’s back plate. Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 41: Connecting Cables (P30)

    Installing the Console Connecting Cables (P30) After the console has been seated, separate the individual cables out of the end of the cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.

  • Page 42: Connecting Cables (P20)

    Cable Data from base unit Heart rate sensors Safety key (treadmills only) Auto Stop sensor (treadmills only) Assembling and Maintaining TRM 800-Series Treadmills Connector Type Eight-contact modular, on flat gray cable Four-contact strip, keyed Six-contact strip, keyed Four-contact strip, keyed...

  • Page 43: Completing The Console Installation (P30 And P20)

    Installing the Console Completing the Console Installation (P30 and P20) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: Feed extra cable back into the neck tube.

  • Page 44: Reassembling The Treadmill Fairing

    Verify that the cable assembly is secure inside the cable clips and that the ferrite bead on the base unit data cable is tied securely into place in the left arm of the treadmill. 2. Snap the rear cover into place and attach the seven screws you removed with it earlier.

  • Page 45: Verifying That The Heart Rate Display Is Operational

    Installing the Console Verifying That the Heart Rate Display Is Operational To verify that the heart rate display is operational: Begin exercising on the equipment. 2. Grasp both touch-sensitive handlebars. Note: The heart rate is read within ten seconds. During that time, the heart on the display flashes.
  • Page 46 Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 47: Maintenance

    To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER Daily Cleaning Precor recommends that you clean the equipment before and after each exercise session.

  • Page 48: Daily Inspection

    CAUTION: Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment. Do not use concentrated cleaners at full strength, or acidic cleaners of any kind; such cleaners weaken the protective finish on the equipment and void the Precor Limited Warranty.

  • Page 49: Weekly Maintenance

    3. When the floor is completely dry, reconnect the power and return the treadmill to the level position. 4. Inspect the power cord to verify that it is not pinched under the equipment or between any two moving parts.

  • Page 50: Adjusting The Running Belt

    If not, re-level it as described in Leveling the Unit. Adjusting the Running Belt If you are unsure about adjusting the running belt, call Precor Customer Support (refer to Obtaining Service). CAUTION: For your safety, use the power switch to turn OFF the treadmill before making any adjustments.

  • Page 51: Checking The Alignment Of The Running Belt

    Realigning the belt takes a few simple adjustments. If you are unsure about this procedure, call Precor Customer Support (refer to Obtaining Service). CAUTION: Take special care when aligning the running belt. Turn OFF the treadmill while adjusting or working near the rear roller.

  • Page 52: Storing The Chest Strap

    Treadmill: Adjusting the Running Belt. Important: Failure to align the belt may cause the belt to tear or fray, which is not covered by the Precor Limited Warranty. 7. Press the red STOP button to stop the belt. 8. Turn the treadmill OFF.

  • Page 53: Long-Term Storage

    Maintenance Long-Term Storage If you do not expect anyone to use the equipment for a long time, perform the following tasks to prepare it for storage:  Turn it OFF.  If it has a power cord, disconnect the cord. ...
  • Page 54 Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 55: Treadmill Safety Features

    Treadmill Safety Features Before allowing users on Precor equipment, review the Important Safety Instructions in this manual. You should also teach your patrons how to use the equipment safely, according to the guidelines on. Entering the Safety Code When the equipment is shipped from the factory, safety code protection is not active.

  • Page 56: Using The Treadmill Safety Clip

    Instruct users on how important it is to use the safety clip while exercising on the treadmill, and demonstrate how they should attach it to their clothing near the waistline. Assembling and Maintaining TRM 800-Series Treadmills Then the And the console …...

  • Page 57: Turning The Treadmill On And Off

    Important: When the treadmill is not being used, turn it OFF. Weight Limit Do not use the treadmill if you weigh more than 500 pounds (225 kg). If you weigh more than 350 pounds (160 kg), do not run on the treadmill.
  • Page 58 Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 59: Commercial Cardiovascular Equipment Limited Warranty

    CONDITIONS. Limited Warranty. Precor Incorporated warrants all new Precor products to be free from defects in materials and manufacture for the warranty periods set forth below. The warranty periods commence on the invoice date of the original purchase. This warranty applies only against defects discovered within the warranty period and extends only to the original purchaser of the product.
  • Page 60 Internet connectivity, such as Ethernet cabling, routers, servers and switches. Precor is not responsible for the quality of television, video, audio, or other media supplied to its products. This restriction applies to services, such as those provided by a cable or satellite television provider;...
  • Page 61 GIVEN ABOVE FOR THOSE SAME PARTS. PRECOR HEREBY DISCLAIMS AND EXCLUDES THOSE WARRANTIES THEREAFTER. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. PRECOR ALSO HEREBY DISCLAIMS AND EXCLUDES ALL OTHER OBLIGATIONS OR LIABILITIES,...
  • Page 62 EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES. PRECOR AND/OR ITS SUPPLIERS SHALL HAVE NO OBLIGATION OR LIABILITY, WHETHER ARISING IN CONTRACT (INCLUDING WARRANTY), TORT (INCLUDING ACTIVE, PASSIVE, OR IMPUTED NEGLIGENCE AND STRICT LIABILITY), OR OTHERWISE, FOR DAMAGE TO THE EQUIPMENT, PROPERTY DAMAGE, LOSS OF USE,...
  • Page 64 Precor Incorporated TRM 800-Series PAG/OM 300713-341 rev G 20031 142nd Avenue NE Warranty #36286-114 P.O. Box 7202 14 February 2011 Woodinville, WA USA 98072-4002...

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