Precor TRM 800 Series Assembling And Maintaining Manual
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Precor TRM 800 Series Assembling And Maintaining Manual

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Assembling and Maintaining
TRM 800-Series Treadmills

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Summary of Contents for Precor TRM 800 Series

  • Page 1 Assembling and Maintaining TRM 800-Series Treadmills...
  • Page 4 Preva Business Suite, the accompanying printed materials, any copies of such software, and all data collected via the Preva Business Suite, are exclusively owned by Precor or its suppliers, as the case may be. Precor is widely recognized for its innovative, award-winning designs of exercise equipment.

  • Page 5: Important Safety Instructions

    Note: This product is intended for commercial use. The display apparatus (hereinafter referred to as the console) is intended to be shipped with new Precor exercise equipment (hereinafter referred to as the base unit). It is not packaged for individual sale.

  • Page 6: Safety Precautions

    Assembling and Maintaining TRM 800-Series Treadmills Safety Precautions Always follow basic safety precautions when using this equipment to reduce the chance of injury, fire, or damage. Other sections in this manual provide more details of safety features. Be sure to read these sections and observe all safety notices.
  • Page 7 Important Safety Instructions  Care should be taken when mounting or dismounting the equipment. For Treadmills: Do not use typing or web surfing features  while walking at speeds that exceed a slow and relaxed leisurely pace. Always stabilize yourself by holding a stationary handle bar while using typing or web surfing features.
  • Page 8 Assembling and Maintaining TRM 800-Series Treadmills SPACING—The below minimum spacing  recommendations are based on a combination of the ASTM (U.S.) voluntary standards and EN (European) regulations as of October 1, 2012, for access, passage around, and emergency dismount: – Treadmills—a minimum of 0.5 m (19.7 in.) on each side of the treadmill and 2 m (78 in.) behind the machine.

  • Page 9: Safety Code

    350 pounds (160 kg). Use the equipment only for its intended purpose as  described in this manual. Do not use accessory attachments that are not recommended by Precor. Such attachments may cause injuries. Do not operate the equipment where aerosol (spray) ...

  • Page 10: Educating Users

    The batteries within self-powered equipment contain materials that are considered hazardous to the environment. Federal law requires proper disposal of these batteries. If you plan to dispose of your equipment, contact Precor Commercial Products Customer Support for information regarding battery removal. Refer to Obtaining Service.

  • Page 11: Product Recycling And Disposal

    Important Safety Instructions Product Recycling and Disposal This equipment must be recycled or discarded according to applicable local and national regulations. Product labels, in accordance with European Directive 2002/96/EC concerning waste electrical and electronic equipment (WEEE), determine the framework for the return and recycling of used equipment as applicable throughout the European Union.

  • Page 12: Regulatory Notices For The Rfid Module

    Assembling and Maintaining TRM 800-Series Treadmills Regulatory Notices for the RFID Module When equipped with a control console as described in this document, this equipment may include a radio-frequency identification (RFID) module. The RFID module has been certified to operate at temperatures between -20°C and 85°C (-4°F and 185°F).

  • Page 13: European Applications

    Important Safety Instructions Industry Canada This device complies with RSS-210:2007 of the Spectrum Management & Telecommunications Radio Standards Specification. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

  • Page 14: Regulatory Notices For Cardiovascular Exercise Equipment

    The regulatory information in this section applies to the exercise equipment and its control console. Safety Approvals for Cardiovascular Equipment Precor equipment has been tested and found to comply with the following applicable safety standards. Cardiovascular Type Equipment: CAN/CSA, IEC, EN 60335-1 (Household and similar ...

  • Page 15: Treadmill Grounding Instructions

    This plug must be inserted into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Failure to ground the treadmill properly may void the Precor Limited Warranty. DANGER Improper connection of the grounding conductor can result in a risk of electric shock.

  • Page 16: Electrical Recommendations: 120 V And 240 V Treadmills

    You should have received a power cable that meets your local electrical code requirements along with the equipment. Precor treadmills must be connected to a 20 amp individual branch circuit that can be shared only with one PVS. If you need additional help with the power connections contact your Precor authorized dealer.

  • Page 17: Obtaining Service

    Do not attempt to service the equipment except for maintenance tasks. If any items are missing, contact your dealer. For more information regarding customer support numbers or a list of Precor authorized service centers, visit the Precor web site at http://www.precor.com.

  • Page 18: Obtaining Updated Documentation

    Assembling and Maintaining TRM 800-Series Treadmills Obtaining Updated Documentation Current Precor product documentation is available at http://www.precor.com/productmanuals. You may want to check in for updated information from time to time.

  • Page 19: Table Of Contents

    Table of Contents Important Safety Instructions ........... 3 Safety Precautions ................4 Safety Code .................... 7 Educating Users ..................8 Hazardous Materials and Proper Disposal ........8 Product Recycling and Disposal ............9 Regulatory Notices for the RFID Module ........10 Regulatory Notices for Cardiovascular Exercise Equipment ..
  • Page 20 Assembling and Maintaining TRM 800-Series Treadmills Maintenance ................57 Daily Cleaning ..................57 Daily Inspection .................. 58 Weekly Maintenance ................. 61 Monthly Maintenance ..............62 Checking the Alignment of the Running Belt ......63 Adjusting the Running Belt .............. 64 Storing the Chest Strap ..............

  • Page 21: Assembling The Treadmill

    Chapter Assembling the Treadmill Important: The instructions in the following procedures are described from the perspective of a person standing directly in front of the equipment (that is, on the opposite side of the control console from a person using the equipment). These descriptions may not match the names of certain parts in the parts list, because such parts are named relative to the back of the equipment.

  • Page 22: Installation Requirements

    CAUTION: Do not use a non-grounded outlet or transformer. Do not remove or otherwise bypass the plug with an adapter. Electrical damage can occur and void the Precor Limited Warranty if the treadmill is connected to an improper power source.
  • Page 23 The hardware kit shipped with this equipment contains the fasteners and other hardware components shown in the following table. Before you begin assembly, make sure that your hardware kit is complete. If not, please contact Precor Customer Support. Fasteners Quantity ³...

  • Page 24: Unpacking The Cables

    Assembling and Maintaining TRM 800-Series Treadmills Unpacking the Cables To connect the console to the base unit, you may need up to four cables, as follows: Ethernet (P80 only)  Television (P80 or PVS)   Power (P80 or PVS) Base unit data ...

  • Page 25: Assembling The Frame

    Assembling the Treadmill Assembling the Frame DANGER Make sure that the treadmill is not connected to any power source before you begin the following procedures. Each of the upright supports on this treadmill has two internal channels: one to provide structural support and one to contain the cables.
  • Page 26 Assembling and Maintaining TRM 800-Series Treadmills 3. Feed the data cable from the treadmill drive unit through the cable channel in the upright support on your left, from bottom to top. 4. Place the upright support on your left onto its base frame side bracket, making sure that the rounded edge of the upright support faces you.
  • Page 27 Assembling the Treadmill If the treadmill is equipped with a P80 console, you will need to replace the power harness in the treadmill base with the replacement power harness packed with the console. The replacement harness includes an additional connection to supply power to the console’s DC power supply.
  • Page 28 Assembling and Maintaining TRM 800-Series Treadmills 2. Connect the new power harness as shown in the following figure and table. Figure 7: P80 power harness connection points Table 1. P80 power harness connections Location Connector Drive input connector Brown lead with quick-connect terminal Blue lead with quick-connect terminal Green and yellow lead with quick-connect terminal AC input connector for DC power supply...
  • Page 29 Assembling the Treadmill In addition to the television and Ethernet cables, the P80 console packaging also includes an accessory jack panel that you must install on the treadmill. This jack panel provides a connection point between these two cables and the networks at your facility.
  • Page 30 Assembling and Maintaining TRM 800-Series Treadmills 4. Pass the lower end of the Ethernet cable through the right-hand grommet and snap it into the eight-pin modular coupler installed in the jack panel. 5. Fit the lower ends of any optional console cables into the notch in the upper edge of the jack panel.
  • Page 31 Assembling the Treadmill To attach the treadmill fairing and finish installing the cables: Detach the six ¹ ₄-inch × ³ ₄-inch self-tapping panhead screws securing the back cover on the treadmill fairing, then remove the back cover. Set the back cover and the six screws aside to be reinstalled later.
  • Page 32 Assembling and Maintaining TRM 800-Series Treadmills 3. Route the upper end of the base unit data cable from the top of the upright support on your left (shown as position 1 in the following figure) through the spacing ring (position 2) and up through the cable channel on your left (position 3).
  • Page 33 Make sure the cables are not pinched between any fasteners and the body of the equipment, or between the arm covers and the upright supports. The Precor Limited Warranty does not cover cables damaged by improper installation.
  • Page 34 Assembling and Maintaining TRM 800-Series Treadmills 5. Secure the fairing assembly using six ³ ₈-inch × 1-inch buttonhead screws and six ³ ₈-inch narrow flat washers. Partially tighten the fasteners using a ⁷ ₃₂-inch hex wrench. Tip: To position the fairing brackets in the upright supports, insert your #3 Phillips screwdriver through one of the screw holes in the upright support and into the corresponding screw hole in the bracket.

  • Page 35: Completing Assembly

    Assembling the Treadmill Completing Assembly After the upright supports and the fairing are in place, tighten the upright support fasteners and replace the hood as described in the following procedures. WARNING Before you finish assembling the treadmill base, examine the electrical bleed line between the belt motor and the frame.
  • Page 36 Assembling and Maintaining TRM 800-Series Treadmills To secure the fasteners: Important: The figure at the end of this procedure shows only one side of the treadmill. Be sure to complete each step on both sides before you proceed to the following step. Fully tighten the four screws that secure the sides of the upright supports to the treadmill base, as shown in the following figure.
  • Page 37 Assembling the Treadmill To complete assembly of the treadmill base: Attach a corner cover to each of the lower front corners of the treadmill. Insert the two hooks on the inside of each corner cover into the rectangular openings in the treadmill frame, then rotate the cover into position.

  • Page 38: Leveling The Unit

    Assembling and Maintaining TRM 800-Series Treadmills 5. Position the hood so that its screw holes line up correctly with the holes on the base of the treadmill. Figure 18: Hood installation and attachment 6. Insert one ¹ ₄-inch × ³ ₄-inch panhead self-tapping screw into each of the two side holes.
  • Page 39 Assembling the Treadmill To level the treadmill: Place a bubble level across the running belt to see whether the treadmill is level. Figure 19: Bubble level placement on running belt If the treadmill … Then … Is level Make sure the jam nuts on the adjustable feet are tightened securely, then skip to the next procedure.
  • Page 40 Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 41: Installing The Console

    Chapter Installing the Console To make installation easier, all Precor Experience Series consoles use the same mounting hardware and connector locations whenever possible. The installation sequence for any of them is as follows: Threading the console cable assembly  Connecting cables ...

  • Page 42: Positioning The Console (P80)

    Assembling and Maintaining TRM 800-Series Treadmills Positioning the Console (P80) Earlier in the installation, you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount. As you line up the back plate on the console with the console mount, you must make sure that the console cable assembly passes correctly through the openings in both components.

  • Page 43: Connecting Cables (P80)

    Installing the Console Connecting Cables (P80) After the console has been seated, separate the individual cables out of the end of the console cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.
  • Page 44 Assembling and Maintaining TRM 800-Series Treadmills Cable Connector Type Circuit Connector Location Heart rate Four-contact strip, keyed sensors Safety key Six-contact strip, keyed (treadmills only) CSAFE Eight-contact modular, on flat gray cable To simplify installation and maintenance, route and connect cables 1 through 5 according to the following instructions.
  • Page 45 Installing the Console 4. Use a plastic tie to secure the connectors to the top of the back plate. Pass the tie through the two small holes near the upper right corner of the back plate, then wrap it around the connectors and tighten it securely. Cut off and remove the protruding end of the tie.
  • Page 46 Assembling and Maintaining TRM 800-Series Treadmills Connecting the Ethernet and Base Unit Data Cables Both the Ethernet and base unit data cables pass through the cutaway opening at the upper right corner of the back plate and connect to nearby modular jacks in the console. Because of this, it is important to exercise caution when connecting the cables.
  • Page 47 Installing the Console Connecting the Heart Rate Sensor Cable The heart rate sensor cable passes through the cutaway opening at the upper left corner of the back plate, then down to the small circuit board at the lower left of the console. The following illustration shows how the cable should look once it is installed.

  • Page 48: Completing The Console Installation (P80)

    Assembling and Maintaining TRM 800-Series Treadmills Completing the Console Installation (P80) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly. To complete the installation: Feed any extra cable back into the treadmill fairing.

  • Page 49: Positioning The Console (P30 And P10)

    Installing the Console Positioning the Console (P30 and P10) Earlier in the installation, you threaded the necessary cables through the frame of the base unit and out the passthrough opening in the console mount. As you line up the back plate on the console with the console mount, you must make sure that the console cable assembly passes correctly through the openings in both components.

  • Page 50: Connecting Cables (P30 And P10)

    Assembling and Maintaining TRM 800-Series Treadmills Connecting Cables (P30 and P10) Important: Pass all cables through the semicircular opening just above the console mount, as shown in the following figure. Do not attempt to route any cables through other openings or through the steel channel above the mount.
  • Page 51 Installing the Console After the console has been seated, separate the individual cables out of the end of the console cable assembly and attach them to the appropriate circuit connectors inside the console. Refer to the following diagram and table to identify the cables and connectors.

  • Page 52: Completing The Console Installation (P30 And P10)

    Assembling and Maintaining TRM 800-Series Treadmills Completing the Console Installation (P30 and P10) Before you complete the final installation steps, double-check the connections you have made. Make sure that all cables are fully and securely connected, and that any unneeded cables are tied back properly.

  • Page 53: Reassembling The Treadmill Fairing

    Installing the Console 4. Line up the two small tabs at the bottom of the console’s back cover with the slots at the bottom of the console case. Insert the tabs into the slots. 5. Insert the two #8–32 × ¹ ₂-inch Phillips-head screws that you removed earlier into the holes at the top edge of the console’s back cover.
  • Page 54 Assembling and Maintaining TRM 800-Series Treadmills 4. Repeat steps 2 and 3 to install the other access cover, then tighten all four screws securely using a ⁵ ₃₂-inch hex wrench. Figure 31: Access panel attachment 5. Insert the edge of the rear cover into the lower edge of the fairing.

  • Page 55: Plugging In The Power Cord

    Do not plug the unit into a power transformer in an attempt to adjust the voltage requirements. Failure to follow these instructions might damage the unit and void the Precor Limited Warranty. After assembly is complete, plug the power cord into an appropriate outlet.

  • Page 56: Checking Treadmill Alignment And Adjusting The Running Belt

    Running Belt and Adjusting the Running Belt in the Maintenance chapter. Breaking In the Equipment Precor equipment does not require an actual break-in period. However, moving components such as belts, gears, and bearings can settle while the equipment is being stored or shipped.

  • Page 57: Verifying That The Heart Rate Display Is Operational

    Installing the Console Verifying That the Heart Rate Display Is Operational To verify that the heart rate display is operational: Begin exercising on the equipment. 2. Grasp both touch-sensitive handlebars. Note: The heart rate is read within ten seconds. During that time, the heart on the display flashes.

  • Page 58: Testing Safety Features

    Assembling and Maintaining TRM 800-Series Treadmills Testing Safety Features Before any exerciser uses the treadmill, verify that the stop switch, the STOP button, and the Auto Stop feature are all working correctly. To test the restart switch: Start any workout on the treadmill. 2.

  • Page 59: Maintenance

    To keep the equipment functioning properly, perform the minor maintenance tasks in this section at the intervals shown on the maintenance checklist. Failure to maintain the equipment as described in this section could void the Precor Limited Warranty. DANGER To reduce the risk of electrical shock, always...

  • Page 60: Daily Inspection

    CAUTION: Read and follow the manufacturer’s instructions, particularly dilution instructions, before using any cleaner on Precor fitness equipment. Do not use concentrated cleaners at full strength, or acidic cleaners of any kind; such cleaners weaken the protective finish on the equipment and void the Precor Limited Warranty.
  • Page 61 Maintenance Reading the Active Status Light The active status light is located at the front edge of the treadmill hood, as shown in the following figure. The light is large enough and bright enough to allow you to check the condition of all your treadmills at a distance.
  • Page 62 (switch it off, wait 30 been unable to recover seconds, then switch it on from the error, and has again). If the error occurs taken itself out of again, check the console’s service. event log for more information, then contact Precor Customer Support.

  • Page 63: Weekly Maintenance

    Maintenance Weekly Maintenance Perform the following maintenance tasks every week: Elevate the tread to maximum incline, then turn off the power switch or circuit breaker and unplug the unit from the wall outlet. 2. Clean the floor under the equipment using a vacuum cleaner or a damp mop.

  • Page 64: Monthly Maintenance

    Assembling and Maintaining TRM 800-Series Treadmills Monthly Maintenance Perform the following maintenance tasks every month: Turn off the power switch or circuit breaker, then unplug the unit from the wall outlet. 2. Inspect the running bed and belt for wear. 3.

  • Page 65: Checking The Alignment Of The Running Belt

    Adjusting the Running Belt). Important: Failure to align the belt may cause the belt to tear or fray, which is not covered by the Precor Limited Warranty. 7. Press the red STOP button to stop the belt. 8. Turn the treadmill off.

  • Page 66: Adjusting The Running Belt

    Assembling and Maintaining TRM 800-Series Treadmills Adjusting the Running Belt If you are unsure about adjusting the running belt, call Precor Customer Support (refer to Obtaining Service). CAUTION: Take special care when aligning the running belt. Turn OFF the treadmill while adjusting or working near the rear roller.
  • Page 67 Maintenance To adjust the running belt: Locate the adjusting bolts in the end caps at the rear corners of the treadmill, as shown in the following diagram. Figure 35: Location of the adjustment bolt 2. Use the hex key to tighten the adjusting bolt toward which the belt is shifting.

  • Page 68: Storing The Chest Strap

    Important: The plastic end caps on Precor treadmills are designed specifically for lifting. Working with your assistant, place a hand under each side of the end cap. Then, using proper lifting techniques, lift the rear of the treadmill so that it rolls on its front wheels.

  • Page 69: Long-Term Storage

    Maintenance Long-Term Storage If you do not expect anyone to use the equipment for a long time, perform the following tasks to prepare it for storage: Turn it OFF.  If it has a power cord, disconnect the cord.  If it has an optional power adapter, connect the adapter to ...
  • Page 70 Assembling and Maintaining TRM 800-Series Treadmills...

  • Page 71: Treadmill Safety Features

    Chapter Treadmill Safety Features Before allowing users on Precor equipment, review the Important Safety Instructions in this manual. You should also teach your patrons how to use the equipment safely, according to the guidelines on Entering the Safety Code. Entering the Safety Code When the equipment is shipped from the factory, safety code protection is not active.

  • Page 72: Using The Treadmill Safety Clip

    Assembling and Maintaining TRM 800-Series Treadmills Using the Treadmill Safety Clip The treadmill is equipped with three different stop functions, which behave as follows: If the user … Then the And the console … treadmill belt … Pulls on the lanyard Slows to a stop Shows the words PUSH attached to the safety THE RESET SWITCH.
  • Page 73 Treadmill Safety Features Instruct users on how important it is to use the safety clip while exercising on the treadmill, and demonstrate how they should attach it to their clothing near the waistline. If the restart switch trips during exercise, perform the following steps: Reattach the safety clip if necessary.

  • Page 74: Turning The Treadmill On And Off

    Assembling and Maintaining TRM 800-Series Treadmills Turning the Treadmill On and Off To turn the treadmill ON and OFF, use the power switch located beneath the hood, near the power cord receptacle. Important: When the treadmill is not being used, turn it OFF. Weight Limit Do not use the treadmill if you weigh more than 400 pounds (180 kg).
  • Page 76 Precor Incorporated TRM 800-Series PAG/OM 303175-113 rev D 20031 142nd Avenue NE January 2015 P.O. Box 7202 Woodinville, WA USA 98072-4002...

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