Replacing Parts; Pilot Components Removal And Replacement; Injector Replacement - Magiglo TRIBUTE PD-08-002 User, Installation & Servicing Instructions

4.2.

Replacing Parts

For any spare parts that are required, please contact either your supplier or the manufacturer
directly. You will need the model name i.e. model number, the gas type, the type of control
and serial number.
Only approved parts should be used.
Isolate the gas supply at the isolating valve under the fire before proceeding.
4.2.1.

Pilot Components Removal and Replacement

1. Follow procedures 1 - 2 in the Section
4.1.1 to gain access to the pilot
assembly.
2. Pull off the electrode spark lead, loosen
and remove the electrode clamp nut and
remove the electrode. Always remove
the electrode when working on the
pilot to prevent damage.
3. Loosen the thermocouple clamp nut and
draw the thermocouple downwards. Due
to heat and age the nut may have to be
fully undone before the thermocouple
can be removed.
4. Unscrew the 4mm pilot gas supply tube
nut and ease the tube downwards. The
pilot injector will probably fall out or it
may have to be dislodged with a piece of
wire.
4.2.2.

Injector Replacement

1. Remove the glass door panel, the fuel
bed components and the front and rear
ceramics.
2. Lift out the top lining board followed by
the two sides and the back.
3. Remove the main burner.
4. Carefully unscrew the injector tube nut.
Unscrew the two screws securing the
burner/injector mounting bracket. Lift
away the burner
Unscrew the injector securing nut.
5. Remove the injector and replace it with
the new one and secure in position with
the injector securing nut (do not fully
tighten it at this point. Refit the injector
tube nut.
support bracket.
5. To change the
thermocouple nut
unscrewed from the rear of the control
valve (this requires removal of the
control valve).
6. The pilot burner can now be removed by
unscrewing the two screws and nuts on
either end of the burner. The spacer
should come away at the same time.
NOTE: If at any time the pilot assembly
is removed / replaced the spacer should
be replaced as well.
7. Before replacing the pilot burner check
the condition of its gasket. Replace if
necessary.
6. Secure the burner/injector mounting
bracket using the securing screws.
7. Tighten the injector tube nut ensuring
that the injector mounting bracket
does not distort. Tighten the injector
securing nut.
8. Replace the burner support bracket
followed by the other components.
Securing
Securing
nut
Injector
Injector tube
nut
Figure 38
thermocouple
will have to
Burner/Injector
mounting
Screws
bracket
Page 35
the
be