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Magiglo AFFINITY PLUS 16" User, Installation & Servicing Instructions

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AFFINITY PLUS 16" &
ALLUSION PLUS 16"
Fuel Effect Options:
Coal Effect
Pebble Effect
Beachcomber Effect
Shoreline Effect
All available on NG & LPG
Control Options:
Upgradeable Manual Control
Remote Control (Response-S)
Optimum Control
Trim Switch Control
Total Control
For use on Natural Gas (G20) at a supply pressure of 20mbar
or Propane (G31) at a supply pressure of 37mbar in GB and IE
(Dependent upon model)
Users,
Installation & Servicing
Instructions
MUST BE LEFT WITH THE USER

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Summary of Contents for Magiglo AFFINITY PLUS 16"

  • Page 1 AFFINITY PLUS 16” & ALLUSION PLUS 16” Fuel Effect Options: Coal Effect Pebble Effect Beachcomber Effect Shoreline Effect All available on NG & LPG Control Options: Upgradeable Manual Control Remote Control (Response-S) Optimum Control Trim Switch Control Total Control For use on Natural Gas (G20) at a supply pressure of 20mbar or Propane (G31) at a supply pressure of 37mbar in GB and IE (Dependent upon model) Users,...
  • Page 2 Any claims under this warranty must be made through the retailer from whom the product was purchased. As the purchaser’s contract of sale is with the retailer, Burley Magiglo are unable to enter into discussions with the purchaser until the retailer has inspected any claim and deemed it to be valid.

  • Page 3: Table Of Contents

    Contents     ......................1 ENERAL NFORMATION     1.1. Important Note About ODS Pilot ................2     ......................3 NSTRUCTIONS     2.1. Lighting Procedure ..................... 3     2.1.1. Lighting Procedure (Upgradeable Manual Control) ..........4    ...
  • Page 4     3.9.12. Commissioning ....................39     3.9.13. Checking for Spillage ..................40     3.9.14. Instructing the User .................... 40     ....................41 ERVICING NSTRUCTIONS     4.1. General Requirements ..................... 41     4.2. Servicing Instructions ....................41  ...

  • Page 5: General Information

    Only approved imitation fuel, available from Burley Magiglo., should be used with this appliance. 3. It is recommended that a fire guard complying with BS 8423 be fitted for the protection of young children, the elderly or infirm.

  • Page 6: Important Note About Ods Pilot

    Under no circumstances should it be adjusted or put out of action by the installer or the user. In case the pilot needs replacing, only the approved part (available from your supplier or Burley Magiglo.) should be fitted. Note: if any part of the pilot assembly becomes faulty the complete assembly will need replacing.

  • Page 7: User Instructions

    2. U NSTRUCTIONS 2.1. Lighting Procedure Your fire will be fitted with one of the five different types of gas control. Identify the control system on your fire as shown and follow the appropriate operating instructions in the appropriate section. Control Valve Operation Control Type...

  • Page 8: Lighting Procedure (Upgradeable Manual Control)

    2.1.1. Lighting Procedure (Upgradeable Manual Control) 1. Whilst pushing the IGNITION KNOB in (see Figure 1), turn it anticlockwise to Ignition knob the pilot flame position as shown in Figure 2. During this process, the spark ignition will have operated and lit the pilot flame.

  • Page 9: Lighting Procedure (Remote Control)

    2.1.2. Lighting Procedure (Remote Control) 1. Press the bottom button on the remote 9. The fire can safely be left in this position handset until clicking is heard on the times, however prevent valve, and the gas rate adjustment knob unauthorised or accidental use (say by is at the off position.

  • Page 10: Lighting Procedure (Optimum Control And Trim Switch Control)

    2.1.3. Lighting Procedure (Optimum Control and Trim Switch Control) 1. Ensure the main burner is off by pressing position turning degrees clockwise. To turn the pilot off, turn the the button on the trim marked IGNITION KNOB fully clockwise. (‘small flame/dot’) until clicking is heard on the valve (see Figure 7/Figure 8).

  • Page 11: Lighting Procedure (Total Control)

    2.1.4. Lighting Procedure (Total Control) 1. Ensure that gas is available at the valve and the ON/OFF switch in the ON position (–). ON/OFF Switch 2. Simultaneously press and hold the (red circle) and (large flame) Manual buttons until a short acoustic signal Knob confirms the start sequence has begun, then release the buttons (see Figure...

  • Page 12: Manual Operation (Total Control Model)

    2.1.5. Manual Operation (Total Control Model) In emergency the appliance can be operated manually as follows: ON/OFF Switch Turn the Gas Rate Adjusting knob fully Manual clockwise to the OFF position. Knob clicking sound will be audible, but this is perfectly alright.

  • Page 13: Battery Replacement (Remote Control & Total Control)

    2.2. Battery Replacement (Remote Control & Total Control) 2.2.1. Handset 1. On the reverse of the handset remove the battery cover by pressing down at the top of the cover and sliding down. Press here and 2. Remove and unclip the old battery and slide down replace with a new PP3 9V battery.

  • Page 14: Battery Replacement (Optimum Control)

    2.3. Battery Replacement (Optimum Control) 1. The battery pack is mounted inside the wall-mounting box behind the wall switch plate. blue blue 2. To change the batteries remove the two brown small screws securing the wall plate brown HIGH using a small screwdriver. LOW/OFF SWITCH SWITCH...

  • Page 15: Fuel Effect Layout

    2.5. Fuel Effect Layout You fire has been supplied with Coal, Pebble, Beachcomber or Shoreline effect fuel bed. Please refer to the relevant section for instructions on how to arrange the imitation fuels. It is recommended that the imitation fuel be left alone once the desired flame pattern has been achieved.

  • Page 16: Coal Effect Layout

    2.5.1. Coal Effect Layout Rear matrix This fire is supplied with different sizes of ceramic coal : Small Square Coals Middle Matrix Medium Square Coals Random Coals Small random coals Front Fuel Spikes Matrices Burner Board Proceed with the coal layout as follows: - Figure 18 1.
  • Page 17 Random Coals Small Random Coals Figure 22 Figure 23 Page 13...

  • Page 18: Pebble Effect Layout

    2.5.2. Pebble Effect Layout Rear matrix The fire is supplied with ceramic pebble sets as follows:- Large Pebbles (A, B & K) Middle Matrix Medium Pebbles (C & D) Medium Pebbles (F) Front Pebbles (E/J) Front Fuel Spikes Matrices Burner Board NOTE: When placing pebbles on the burner tray, ensure the lettering on them is facing Figure 24...
  • Page 19 Figure 29 Some sooting on the fuel pebbles may be observed. This is perfectly normal. Periodically operating the Fire at various rates will burn this soot away. excessive sooting is observed, this is an indication that the pebbles are laid incorrectly –...

  • Page 20: Beachcomber Effect And Shoreline Effect Layout

    2.5.3. Beachcomber Effect and Shoreline Effect Layout The fire is supplied with ceramic pebble and driftwood set as follows: Pebbles Large Pebbles (A, B & K) Medium Pebbles (C, D & F) 5 Small Pebbles (E/J) Matrices Driftwood Figure 30 Rear matrix NOTE: When placing pebbles and driftwood on the burner tray, ensure that the lettering...
  • Page 21 5. Place the G and E driftwood pieces as shown in Figure 33 then place the C and D pebbles (G driftwood is not marked). 6. Next place the B, J & K driftwood pieces as in Figure 34. 7. Continue laying the pebbles and the driftwood pieces as shown in Figure 35 and Figure 36.

  • Page 22: Home Improvements

    2.6. Home Improvements WARNING: If after installation of this fire any home improvements (e.g. double glazing, secondary double glazing, draught proofing, fitting extractor fans, etc.) are carried out to the property it is essential to carry out a spillage test on the fire to ensure that the flue is still operating satisfactorily.

  • Page 23: Cleaning And Care Instructions

    2.7. Cleaning and Care Instructions CAUTION: Ensure that the appliance is off (including the pilot light) and has completely cooled (off for at least 2 hours) before carrying out any cleaning or maintenance. RCF Advice: This product may use Components (Coals, Pebbles, Driftwood & Ceramic backs) containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

  • Page 24: Cleaning The Pilot

    2.7.2. Cleaning the Pilot The oxygen depletion sensing pilot fitted to 2. With the aid of a small nozzle attachment your Burley Magiglo fire is a highly reliable on your vacuum cleaner, apply suction at safety device which causes the fire to shut the lint guard on the pilot.

  • Page 25: Installation Instructions

    3. I NSTALLATION NSTRUCTIONS Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure and the adjustment of the appliance are compatible) 3.1. General Safety Requirements The installation of the fire in GB should follow the recommendations of the following current British Standards: BS 5871: Pt 2 Installation of Inset live fuel effect gas fires.

  • Page 26: Installation Into A 125Mm (5") Class 2 Metal Flue System

    3.2.2. Installation into a 125mm (5”) Class 2 Metal Flue system The Burley Magiglo Affinity Plus 16”/Allusion Plus 16” may be installed into a flue system where the minimum dimension of the flue is 125mm, provided that the following criteria are met: 1.

  • Page 27: Installation Example Using Existing Builder's Opening

    3.2.3. Installation Example using Existing Builder’s Opening 125mm (5”) Flexible Liner Register Plate Fascia Mounting Frame Fireplace Opening Hearth Section through Masonry Chimney Figure 40 3.3. General Dimensions Dimensions 580mm 553mm C (Front) 393mm C (Rear) 308mm 253mm 485mm Table 1 Figure 41 - Standard Box Dimension (refer to Table 1) Page 23...

  • Page 28: Technical Data

    3.4. Technical Data Natural Gas Propane (LPG) Nominal maximum heat input 6.8 kW (gross) 6.8 kW (gross) Setting pressure (Cold) 15.5 mbar ±1.0 mbar 28.5 mbar ±1.0mbar Minimum heat Input 3.5 kW (gross) 3.5 kW (gross) Minimum setting pressure 4.5 mbar ±0.3 mbar 8.0 mbar ±0.5 mbar G20 (Natural Gas) G31 (Propane)

  • Page 29: Appliance Location

    Burley Magiglo would recommend that a hearth or physical barrier be installed with this appliance. However, should you decide not to follow our recommendation and do not fit a hearth or subsequently decide to remove the hearth / physical barrier, then consideration as to the safety of the occupants of the room should be given.

  • Page 30: Raised Fireplace Opening

    3.6.1. Raised Fireplace Opening Fireplace Openings 565mm 430mm 280mm (min) Must project a minimum of 150mm either side of any naked flame or incandescent material Must project a minimum of 300mm in front of any naked flame or incandescent material Minimum of 75mm above hearth level.

  • Page 31: Physical Barrier

    3.6.2. Physical Barrier Any physical barrier should meet following requirements: All models Must project a minimum of Provide at least the equivalent level of 150mm either side of any naked warning to the approach of an open fire, flame or incandescent material to that of a hearth.
  • Page 32 Figure 51, Figure 52, Figure 53 and Figure 54 show examples of how the requirements for the physical barrier may be met. 50mm Figure 53 – Example of physical barrier Figure 51 – Example of physical barrier (dimensions as stated in Table 3 – Protected Area) (dimensions as stated in Table 3 –...

  • Page 33: Ventilation

    3.7. Ventilation For this model normal adventitious ventilation is usually sufficient to satisfy the ventilation requirements. In GB reference should be made to BS 5871 Part 2, and in IE reference should be made to the current edition of I.S.813 which makes clear the conditions that must be met to demonstrate that sufficient ventilation is available.

  • Page 34: Installation Procedure

    3.9. Installation Procedure Before commencing installation, ensure that the intended installation will comply with details in General Information on Pages 1 and 23. Carefully unpack the contents of the carton and check them against the checklist given on the previous page. Make sure that the fireplace opening is suitable for the installation of the fire and prepare the fireplace to suit the dimensional requirements given in section 3.6 (i.e.

  • Page 35: Preparing The Fireplace Opening (All Models)

    3.9.3. Preparing the Fireplace Opening (all models) Prepare fireplace opening accordance with section 3.2 and 3.6 ensuring that the surface around the opening is flat and level in all directions. Mark out, drill, plug and fit the four cable guide brackets onto the rear wall of the fireplace opening as shown in Figure 57.

  • Page 36: Installing The Firebox (All Models)

    3.9.4. Installing the Firebox (all models) With the firebox placed close to the fireplace opening feed the two cables through the matching eye screws (left cable through left hand set eyelets and the same for right hand cable) and then back into the holes at the bottom rear of cable the firebox (see Figure 58).

  • Page 37: Connecting The Gas Supply

    3.9.5. Connecting the Gas Supply The gas supply to the fire must be carried out using rigid or semi-rigid metal tubing. A service cock must be incorporated near the appliance to facilitate isolation of the fire during servicing. An isolating valve (with a pressure test point) has been supplied with this fire. Carry out the procedure below to prepare the gas supply to the isolating valve supplied: Cut a cross-slot in the rubber grommet...

  • Page 38: Installation Of Pure/Form Fascia Pack (Affinity)

    3.9.6. Installation of Pure/Form Fascia Pack (Affinity) 1. Unpack the contents of the Fascia Pack. 2. Separate the door from the mounting Fascia Door frame by opening and lifting the door off of the two-part hinges as indicated in Figure 61. Set the door carefully aside. 3.

  • Page 39: Installation Of Dimension Fascia Pack (Allusion)

    3.9.7. Installation of Dimension Fascia Pack (Allusion) 1. Unpack the contents of the Fascia Pack. 2. Separate the door from the mounting Mounting Frame frame by opening and lifting the door off of the two-part hinges as indicated in Figure 64. Set the door carefully aside. 3.

  • Page 40: Continuation Of Installation - Remote Control Model

    3.9.8. Continuation of Installation - Remote Control Model 1. Unpack the box containing the Receiver and the Hand Set. 2. Fit four AA (1.5V) batteries into the receiver unit and the PP3 (9V) battery into the transmitter (hand set). 3. Feed the cable from the receiver unit heat shield to the spade terminals on the control valve, keeping the cable clear of Tray...

  • Page 41: Continuation Of Installation - Optimum Control Model

    3.9.9. Continuation of Installation - Optimum Control Model 1. Find a suitable position for the wall Any plaster/cement used to switch, a maximum of 5 metres of cable secure the wall box must be is supplied. completely cured (dry) before installing the batteries or fixing 2.

  • Page 42: Continuation Of Installation - Trim Switch Control Model

    3.9.10. Continuation of Installation - Trim Switch Control Model 1. Unpack the battery pack and connect to the battery connection on the cable. 2. Fit the connectors on the cable to the drive motor ensuring correct polarity. The cable connectors must be matched to the appropriately sized spade connector.

  • Page 43: Commissioning

    3.9.12. Commissioning 1. Turn on the gas supply to the fire and purge the gas line. Check all the gas joints for gas soundness. 2. Remove the pressure test point screw located as shown in Section 3.5 - Pressure Test Point Locations and connect a pressure gauge.

  • Page 44: Checking For Spillage

    3.9.13. Checking for Spillage The imitation fuels must be laid accordance with instructions prior commencing the spillage test. 1. Close all doors and windows. 2. Turn the fire on to its full rate and leave it burning for 5 minutes. 3.

  • Page 45: Ervicing Nstructions

    Under no circumstances should the pilot assembly be adjusted or put out of action by the installer. In case the pilot needs replacing, only the approved part (available from your supplier or Burley Magiglo.) should be fitted. Note: if any part of the pilot assembly becomes faulty the complete assembly will need replacing.

  • Page 46: Replacing Parts

    4.3. Replacing Parts For any spare parts that are required, please contact either your supplier or the manufacturer directly. You will either need the serial number or: a) model name; b) the gas type; c) the imitation fuel type; d) the type of control. Only approved parts should be used.

  • Page 47: Motor Replacement (Remote/Optimum/Trim Switch Control)

    4.3.4. Motor Replacement (Remote/Optimum/Trim Switch Control) The gas rate adjusting motor is replaceable in situ. 1. Remove the batteries from the receiver unit to prevent the risk of short circuit. 2. Remove the two motor connection tags from the valve. Valve Cover Securing Lead...

  • Page 48: Replacing Mertik Gv60 Valve (Total Control)

    4.3.5. Replacing Mertik GV60 Valve (Total Control) Referring to Figure 76:- Remove al the gas connections on the valve including the pilot feed pipe. Valve Remove the thermocouple connection securing from the interrupter block at the rear of Screw the valve. Pilot Feed Valve Pull out the TC cable with the red tab...

  • Page 49: Replacing The Ceramic Back And Sides

    4.3.8. Replacing the Ceramic Back and Sides The ceramic back and sides are replaceable in situ. 1. Isolate and disconnect the gas supply from the burner tray. 2. Remove the burner tray fixing screws and withdraw the burner from the firebox.

  • Page 50: Installation And Operational Troubleshooting

    4.4. Installation and Operational Troubleshooting The table below is intended for problems related to the fire and its gas controls. It is a guide only and does not take into account every eventuality. Servicing must be carried out in accordance with the current Gas Safety (Installation and Use) Regulations, by a competent person.
  • Page 51 Remote Control, Trim Switch and Optimum Control & Total Control Models Symptom Cause Remedy Main burner will not Ignition knob incorrectly set Set the ignition knob at the come on when 9 o’clock position. required even though the drive motor is heard to be operating Motor not functioning Flat hand set battery...
  • Page 52 Burley Magiglo fires are protected by UK patents 2193802, 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Appliances Ltd, Lands End Way Oakham, Rutland, LE15 6RB Tel: 01572 725570 Fax: 01572 724390 www.magiglo.co.uk...

This manual is also suitable for:

Allusion plus 16"

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