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Magiglo DUO POWER SV Series User, Installation & Servicing Instructions

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DUO POWER SV
Please Note: These instructions do not cover Duo Power 2 models
Models:
SV – Side and Top Venting
Fuel Effect Options:
Coal Effect
Pebble Effect
Both available on NG & LPG
Control Options:
Manual Control

Installation Options:

Installation using Freedom Surround
For use on Natural Gas (G20) at a supply pressure of 20mbar
or Propane (G31) at a supply pressure of 37mbar in GB and IE
(Dependent upon model)
Users,
Installation & Servicing
Instructions
MUST BE LEFT WITH THE USER

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Summary of Contents for Magiglo DUO POWER SV Series

  • Page 1: Installation Options

    DUO POWER SV Please Note: These instructions do not cover Duo Power 2 models Models: SV – Side and Top Venting Fuel Effect Options: Coal Effect Pebble Effect Both available on NG & LPG Control Options: Manual Control Installation Options: Installation using Freedom Surround For use on Natural Gas (G20) at a supply pressure of 20mbar or Propane (G31) at a supply pressure of 37mbar in GB and IE...
  • Page 2 Any claims under this warranty must be made through the retailer from whom the product was purchased. As the purchaser’s contract of sale is with the retailer, Burley Magiglo are unable to enter into discussions with the purchaser until the retailer has inspected any claim and deemed it to be valid.

  • Page 3: Table Of Contents

    Contents     General Information ......................1     1.1. Important Note About ODS Pilot ................3     1.2. Fire Fret Dimensions ....................4     User Instructions ....................... 5     2.1. Lighting the Pilot ......................5    ...
  • Page 4     3.9.2. Fitting the Fire Tray .................... 35     3.9.3. Commissioning the Installation ................36     3.9.4. Checking for Spillage ..................37     3.9.5. Fitting the Terminal Guard ................. 37     3.9.6. Instructing the User .................... 37  ...

  • Page 5: General Information

    Only approved imitation fuel, available from Burley Magiglo., should be used with this appliance. 5. It is recommended that a fire guard complying with BS 8423 be fitted for the protection of young children, the elderly or infirm.
  • Page 6 current edition of I.S.813 which makes clear the conditions that must be met to demonstrate that sufficient ventilation is available. 2. If provided, any purpose provided ventilation must be checked periodically to ensure it is free from obstructions. 3. When fitting the fire in Northern Ireland (NI), purpose provided ventilation must be provided in accordance with the rules in force.

  • Page 7: Important Note About Ods Pilot

    Under no circumstances should it be adjusted or put out of action by the installer or the user. In case the pilot needs replacing, only the approved part (available from your supplier or Burley Magiglo.) should be fitted. Note: if any part of the pilot assembly becomes faulty the complete assembly will need replacing.

  • Page 8: Fire Fret Dimensions

    1.2. Fire Fret Dimensions All models can be used with the Burley Magiglo range of frets or any other fire fret that falls within the dimensions shown below The fireplace opening must be suitable in size to accommodate the fire being installed.

  • Page 9: User Instructions

    2. U NSTRUCTIONS 2.1. Lighting the Pilot 1. Ensure that the Fan switch (Figure 3) is in the OFF position then switch on the Gas on mains electrical supply to the appliance. Fan Switch indication 2. Switch the fan ON – you should hear the fan start and a few seconds later, the green neon will illuminate.

  • Page 10: Lighting The Main Burner

    2.2. Lighting the Main Burner 1. Once the pilot is established, the main burner can be operated by turning the control knob anti-clockwise. The preset minimum is found with the arrow in the 9 o’clock position as shown in Figure 6. 2.

  • Page 11: Fuel Effect Layout

    2.4. Fuel Effect Layout You fire has been supplied with either Coal or Pebble effect. Please refer to the relevant section for instructions on how to arrange the imitation fuels. Fuel Effect Tray Type Refer to Coal Effect Natural Gas & LPG Section 2.4.1 Pebble Effect Natural Gas &...

  • Page 12: Coal Effect Layout

    2.4.1. Coal Effect Layout This fire is supplied with different sizes of ceramic coal as follows: Medium Square Coals equally spaced Small Square Coals Medium Square Coals Random Coals Aeration Gas outlet Tubes ports Small Random Coals Aeration Tubes ½ Aeration Tubes Small Square Coals Proceed with the coal layout as follows: - equally spaced...

  • Page 13: Pebble Effect Layout

    2.4.2. Pebble Effect Layout The fire is supplied with ceramic pebble sets as follows:- Large Pebbles (A, B & K) Medium Pebbles (C & D) Small Pebbles (G) Flat Pebbles (H) Front Pebbles (E & J) Aeration Tubes ½ Aeration Tubes Figure 11 NOTE: When placing pebbles on the tray ensure the lettering on them is facing down...

  • Page 14: Fitting Standard Trim (If Supplied)

    2.5. Fitting Standard Trim (if supplied) 1. Most trims are coated with a protective film. This must be removed by peeling off before fitting the trim. 2. The trim is held on by four magnets. Magnets These will either be attached to the trim or supplied loose in a separate envelope.

  • Page 15: Home Improvements

    2.7. Home Improvements WARNING: If after installation of this fire any home improvements (e.g. double glazing, secondary double glazing, draught proofing, fitting extractor fans, laminate flooring etc.) are carried out to the property it is essential to carry out a spillage test on the fire to ensure that the flue is still operating satisfactorily.

  • Page 16: Cleaning And Care Instructions

    2.8. Cleaning and Care Instructions CAUTION: Ensure that the appliance is off (including the pilot light) and has completely cooled (off for at least 2 hours) before carrying out any cleaning or maintenance. RCF Advice: This product may use Components (Coals, Pebbles & Ceramic backs) containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

  • Page 17: Cleaning The Pilot

    2.8.2. Cleaning the Pilot The oxygen depletion sensing pilot fitted to your Burley Magiglo fire is a highly reliable safety device which causes the fire to shut down in the unlikely event of a reduction of oxygen in the room where the fire is fitted.

  • Page 18: Brass Or Chrome Surfaces

    Minor surface scuffs may be treated using a water based touch up stain available at Burley Magiglo fire retailers. Extreme care should be taken when handling and installing products containing ceramic interiors, so as not to cause damage.

  • Page 19: Installation Instructions

    3. I NSTALLATION NSTRUCTIONS Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible 3.1. General Safety Requirements Before commencing installation, ensure that the intended installation will comply with details in General Information on Page 1.

  • Page 20: Additional Dimensions For Duo Power With Freedom Surround

    3.2.2. Additional Dimensions for Duo Power with Freedom Surround FLUE ADAPTER Figure 20 Page 16...

  • Page 21: Appliance Location

    225mm above the floor; or the manufacturer’s instructions state that a hearth is not required. Burley Magiglo would recommend that a hearth or physical barrier be installed with this appliance. However, should you decide not to follow our recommendation and do not fit a hearth or subsequently decide to remove the hearth / physical barrier, then consideration as to the safety of the occupants of the room should be given.

  • Page 22: Floor Level And Raised Fireplace Openings

    3.3.1. Floor Level and Raised Fireplace Openings Models without Freedom Surround 560mm 430mm 180mm A minimum of 150mm either side of any incandescent material Must project a minimum of 300mm in front of any naked flame or incandescent material 50mm Table 2 Models with Freedom Figure 21...

  • Page 23: Physical Barrier

    3.3.2. Physical Barrier Any physical barrier should meet following requirements: All Duo Models Must project a minimum of Provide at least the equivalent level of 150mm either side of any naked warning to the approach of an open fire, flame or incandescent material to that of a hearth.
  • Page 24 Fire Bed Fire Bed X=150mm, less dimension Y X=150mm Figure 27 Figure 26 Figure 28, Figure 29, Figure 30 and Figure 31show examples of how the requirements for the physical barrier may be met. 50mm Figure 30 – Example of physical barrier Figure 28 –...

  • Page 25: Flue Terminal Location

    3.3.3. Flue Terminal Location The minimum acceptable dimensions from the flue terminal to obstructions and ventilating openings are shown in Table 6 and Figure 32. Value Dimension Terminal Position Directly below an opening, air brick, opening windows, etc. Above an opening, air brick, opening window, etc. Horizontally to an opening, air brick, opening window, etc.

  • Page 26: Ventilation

    3.4. Ventilation For models with heat inputs not exceeding 6.9kW, normal adventitious ventilation is usually sufficient to satisfy the ventilation requirements of these appliances. In GB reference should be made to BS 5871 Part 3, and in IE reference should be made to the current edition of I.S.813 which makes clear the conditions that must be met to demonstrate that sufficient ventilation is available.

  • Page 27: Contents Checklist

    3.6. Contents Checklist Before proceeding with installation of the fire check the contents as follows: Carton 1 - Basic Kit Quantity Item Gas Fire Imitation Fuel – Coal (NG/LPG) or Pebble Set (NG/LPG) Trim (optional) Fire Fret (optional) Freedom surround (optional) supplied fitted Carton 2 - Fan Unit Kit Quantity Item...

  • Page 28: Installation Procedure (Examples)

    3.7. Installation Procedure (Examples) 3.7.1. Examples of Installation (without Freedom Surround) Figure 33 200mmx100mm Outer Wall (8”x4”) Low Level False Hole Firebox Chimney Breast Fan Box (Could be full height) 150mm 7 metres max 2.7 metres (Standard kit) 300mm 150mm 180mm min (Standard Control) 155mm min (Response-TS Control) Figure 34...

  • Page 29: Examples Of Installation With Freedom Surround

    3.7.2. Examples of Installation with Freedom Surround 140mm DUCT ELBOW ELBOW 860mm DUCT ALL DUCTS MUST BE INSULATED See Note WITH 25mm Below ROCKWOOL OR MASTERBOARD CARRIER BASE 490mm 200 X 100mm DUCT HOLE FLOOR LEVEL ELBOW CHAMBER FLUE 860mm CONNECTOR DUCTS DUCT...
  • Page 30 CONSTRUCTED CHIMNEY BREAST NON-COMBUSTIBLE WALL CABLE FIXING BASE FLUE DUCT FLOOR LEVEL Figure 38 – Sectional View of installation with Freedom Surround Page 26...

  • Page 31: Installation Procedure

    3.8. Installation Procedure Before commencing installation, ensure that the intended installation will comply with details in General Information on Page 1 Carefully unpack the contents of the carton and check them against the checklist given on page 23. Make sure that the fireplace opening is suitable for the installation of the fire and prepare the fireplace to suit the dimensional requirements given in sections 3.2, 3.3 and 3.7(i.e.

  • Page 32: Examples Of Flueing Options

    3.8.2. Examples of Flueing Options It is permissible to add 90 (or 45 ) bends and/or elbows to the flue system in the following manner. However, the final dimensions of the flue system must not exceed those shown in Table 7 below. Number of Additional Configuration Maximum flue length...

  • Page 33: Spare Parts

    3.8.3. Spare Parts The following spare parts are available in order to create the required flue selection for a particular installation. When extending beyond the standard side vent kit, additional cable lengths will be required. Item Part No. Description 42mm PF00346 860mm Straight flue 50mm...

  • Page 34: Preparing The Fireplace

    3.8.4. Preparing the fireplace General Note 1. Due to the special design characteristic of the side flue system (with or without Freedom Surround) the installation will require a false chimney breast to be constructed around the appliance and part of the flue system. 2.

  • Page 35: Installing The Fire Without Freedom Surround

    3.8.6. Installing the fire without Freedom Surround 1. Place the firebox at the desired position 3. Continue the installation in Section 3.8.2 on the prepared hearth/base and mark, or 3.8.3 depending on the type of drill and plug the two rear holes on the installation.

  • Page 36: Preparing The Flue Ducts (For Hearth Mounting)

    3.8.8. Preparing the Flue Ducts (for Hearth Mounting) Note: This procedure describes 140mm the preparation of flue system ELBOW ELBOW shown in Figure 39. For other examples of flue systems shown Figure follow similar GATHER procedure. HOOD 1. Assemble the 3 elbows and the two short ducts (140mm and 490m long) as shown in Figure 45 using screws provided.

  • Page 37: Installing The Fan Chamber

    3.8.10. Installing the Fan Chamber 1. Remove the fan carrier from the fan chamber by first removing the fan carrier cover then three screws securing fan carrier to the fan chamber. CHAMBER 2. Referring to Figure 46 assemble the flue connector duct (860mm) to the bottom of the fan chamber as shown.

  • Page 38: Installing The Fan Box

    3.8.11. Installing the Fan Box 1. Facing the fan chamber (outside), offer the fan-carrier to the top of the fan chamber and screw it into place with the three screws previously removed. Make sure that the cable entry hole is to the right.

  • Page 39: Completing The Installation

    3.9. Completing the Installation 3.9.1. Electrical Wiring Connection can be made using one of the following methods: Connect GREEN/YELLOW to E or (earth) A fused spur providing 230v 50Hz AC, 3Amp fuse approved protected with 3A fuse, located adjacent to BS1362 to the appliance.

  • Page 40: Commissioning The Installation

    3.9.3. Commissioning the Installation 1. Ensure that the power supply is off at the 8. Check that the pressure obtained on the mains switch. pressure gauge is the same as that given in the ‘Technical Data’ section in 2. Turn on the service cock and purge the this booklet (or on the data badge on the gas line up to the gas valve.

  • Page 41: Checking For Spillage

    3.9.4. Checking for Spillage 1. Close all doors and windows. smoke match applied 6-12mm 2. Turn the fire on to full rate and leave it burning for 5 minutes. inside opening 3. Test for spillage using a smoke match (in a ‘Blume tube’) at the top of the appliance opening along the centre, with the smoke match being approximately...
  • Page 42 This page is left intentionally blank Page 38...

  • Page 43: Servicing Instructions

    4. S ERVICING NSTRUCTIONS NOTE: For any spare parts that are required, please contact either your supplier or the manufacturer directly. You will need the model name i.e. Model Number, the gas type, the type of control and serial number. Only approved parts should be used.

  • Page 44: Replacing Parts

    8. Check the portholes against light to see 10. Fluff up the soft ceramic fibre inside the if they are clear of debris. Blow through tray by pressing it against the edges. Do them to clear them of any debris or not try to remove the fibre.

  • Page 45: Pilot Assembly Replacement

    Refer to Figure 53 for identification of parts for rest of the instructions. INLET Piezo/HT Lead Control Valve Control Knob Control Fixing Screw Control Cover Pilot Assemby Fixing Screws Injector ODS Pilot Assembly Thermocouple Nut Fire Tray Fixing Screws Silencer Housing Cable Ties Solenoid Plug Pilot Feed Nut...

  • Page 46: Injector Replacement

    4.3.4. Injector Replacement 1. Remove the control assembly from 3. Refit control assembly onto the tray in under the tray by following instructions 1 reverse order. - 4 in the section BM Control Valve Replacement . 2. Remove the old injector (detail O) and replace with new one.

  • Page 47: Installation And Operational Troubleshooting

    4.4. Installation and Operational Troubleshooting The table below is intended for problems related to the fire and its gas controls. It is a guide only and does not take into account every eventuality. Servicing must be carried out in accordance with the current Gas Safety (Installation and Use) Regulations 1994, by a competent person.
  • Page 48 Symptom Cause Remedy Fire burns with blue Coals and/or aeration Remove and re-lay flames tubes laid accordance with installation instructions Excessive draught Establish cause and rectify Fire not adjusted to correct Reset setting pressure Fire burns with insufficient height of setting pressure accordance with the data plate flames above coals...

  • Page 49: Electrical Fault Finding Chart

    4.4.1. Electrical Fault Finding Chart Electrical fault finding must be carried out by competent persons only. A suitable electrical test meter will be required for some of the tests listed. START Switch on the Mains Power Supply at Isolating Switch At mains isolating switch check 3 amp Replace On/Off...

  • Page 50: Fan Box Assembly Schematic

    4.5. Fan Box Assembly Schematic F - Fan / Motor RL - Latching Relay APS - Air Pressure Switch Figure 54 - Fan Box Assembly Schematic 4.6. Wiring in Fan Box Schematic RELAY Motor AIR PRESS.SWITCH COMM SOCKET EAR TH Figure 55- Wiring in Fan Box Schematic Page 46...

  • Page 51: Circuit Diagram

    4.7. Circuit Diagram Figure 56 - Circuit Diagram 4.8. Wiring inside Control Box POWER SUPPLY COLOUR CODING TO FAN bk - black - blue br - brown - red - white g/y - green/yellow NEON SWITCH Figure 57 - Wiring inside Control Box Page 47...
  • Page 52 Burley Magiglo fires are protected by UK patents 2193802, 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Appliances Ltd, Lands End Way Oakham, Rutland, LE15 6RB Tel: 01572 725570 Fax: 01572 724390 www.magiglo.co.uk...

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