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Magiglo Custom 16 User, Installation & Servicing Instructions

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CUSTOM
Bespoke Gas Fires
Models:
Custom 16 and L16
Custom 18 and L18
Fuel Effect Options:
Coal Effect – NG and LPG
Pebble Effect - NG Only
Control Options:
Manual BM Control
Remote Control
Total Control
Detached Control
For use on Natural Gas (G20) at a supply pressure of 20mbar
or Propane (G31) at a supply pressure of 37mbar in GB and IE
(Dependent upon model)
Users,
Installation & Servicing
Instructions
MUST BE LEFT WITH THE USER

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Summary of Contents for Magiglo Custom 16

  • Page 1 CUSTOM Bespoke Gas Fires Models: Custom 16 and L16 Custom 18 and L18 Fuel Effect Options: Coal Effect – NG and LPG Pebble Effect - NG Only Control Options: Manual BM Control Remote Control Total Control Detached Control For use on Natural Gas (G20) at a supply pressure of 20mbar...
  • Page 2 Any claims under this warranty must be made through the retailer from whom the product was purchased. As the purchaser’s contract of sale is with the retailer, Burley Magiglo are unable to enter into discussions with the purchaser until the retailer has inspected any claim and deemed it to be valid.

  • Page 3: Table Of Contents

    3.1. General Safety Requirements ..................25 3.2 Flue Requirements ...................... 25 3.2.1. Masonry Flue ......................25 3.2.2. Installation of Burley Magiglo Custom 16 and L16 into a 125mm (5”) Class 2 Metal Flue system ................... 26 3.3 Technical Data ......................28 3.4.

  • Page 4: General Information

    Only approved imitation fuel, available from Burley Magiglo., should be used with this appliance. 5. It is recommended that a fire guard complying with BS 8423 be fitted for the protection of young children, the elderly or infirm.

  • Page 5: Ventilation Requirements

    Under no circumstances should it be adjusted or put out of action by the installer or the user. In case the pilot needs replacing, only the approved part (available from your supplier or Burley Magiglo.) should be fitted. Note: if any part of the pilot assembly becomes faulty the complete assembly will need replacing.

  • Page 6: Fire Fret Dimensions

    1.3. Fire Fret Dimensions All models can be used with the Magiglo range of frets or any other fire fret that falls within the dimensions shown below The fireplace opening must be suitable in size to accommodate the Custom fire being installed.

  • Page 7: Lighting Procedure

    2.0 Lighting Procedure Your fire will be fitted with one of the three different types of gas control valves. Identify the control system on your fire as shown and follow the appropriate operating instructions in the appropriate section. Control Valve Operation Control Type Manual BM...

  • Page 8: Lighting Procedure (Manual Bm Control)

    2.1.1 Lighting Procedure (Manual BM Control) 1. Ensure that the arrow on the control 9. To extinguish the pilot, push the control knob is pointing towards the OFF knob in and turn it clockwise until the position as shown in Figure 2. Press in arrow is in the OFF position, then the knob and slowly turn anti-clockwise release.

  • Page 9: Lighting Procedure (Remote Control)

    2.1.2 Lighting Procedure (Remote Control) 1. Press the bottom button on the remote 9. The fire can safely be left in this position handset until clicking is heard on the times, however prevent valve, and the gas rate adjustment knob unauthorised or accidental use (say by is at the off position.

  • Page 10: Lighting Procedure (Total Control)

    2.1.3 Lighting Procedure (Total Control) 1. Ensure that gas is available at the valve and the ON/OFF switch in the ON ON/OFF Switch position (–). (See Figure 8). 2. Simultaneously press and hold the Manual Knob (red circle) and (large flame) buttons until a short acoustic signal confirms the start sequence has begun, then release the buttons (see Figure 9).

  • Page 11: Manual Operation (Total Control)

    2.1.4 Manual Operation (Total Control) In emergency the appliance can be operated manually as follows: ON/OFF Switch 1. Turn the Gas Rate Adjusting knob fully Manual clockwise to the OFF position. A clicking Knob sound will be audible, but this is perfectly alright.

  • Page 12: Battery Replacement

    2.2 Battery Replacement (Remote Control and Total Control Handset 1. On the reverse of the handset remove the battery cover by pressing down at the top of the cover and sliding down. Press here and 2. Remove and unclip the old battery and slide down replace with a new PP3 9V battery.

  • Page 13: Fuel Effect Layout

    2.3 Fuel Effect Layout You fire has been supplied with either Coal or Pebble effect. Please refer to the relevant section for instructions on how to arrange the imitation fuels. Fuel Effect Tray Type Refer to Coal Effect Natural Gas & LPG (Propane) Section 2.4 Coal Effect Natural Gas or LPG without Aeration tubes...

  • Page 14: Coal Effect Layout

    2.4 Coal Effect Layout NOTE: Due to the nature of the product, the Burner Tray shape and therefore the coal layouts will vary. Therefore the following examples demonstrate the principles of the fuel layouts that should be followed and should not be regarded as literal.
  • Page 15 2.4.1 Example Coal Effect Layouts Figure 15 - Bowed Tray - Coals Layer 2 Figure 14 – Bowed Tray - Coals Layer 1 Figure 17 - Bowed Tray - Coals Layer 2 Figure 16 - Oval Tray - Coals Layer 1 Figure 19 - Rectangular Tray - Coals Layer 2 Figure 18 - Rectangular Tray - Coals Layer 1 Page 13...

  • Page 16: Coal Effect Layout (Models Supplied Without Aeration Tubes)

    2.5 Coal Effect Layout (Models Supplied without Aeration Tubes) For when the depth of the fire tray is not sufficient to allow use of aeration tubes NOTE: Due to the nature of the product, the Burner Tray shape and therefore the coal layouts will vary.

  • Page 17: Pebble Effect Layout (Natural Gas)

    NOTE: As the Burner Tray shape and therefore the pebble layouts may vary, ensure that the principles of the layouts below are followed. The Burley Magiglo Custom fires come supplied with aeration tubes and different sizes of pebbles which are grouped and packed separately.
  • Page 18 mainly in the centre of the tray while using pebbles A and B around the sides and back of the tray. 5. Place the remaining A and B pebbles at the rear of the tray on top of the pebbles laid in step 4 (see figures indicating ‘Front and Third Layer’).
  • Page 19 Typical Pebble Layout for Small Custom 16 Tray AERATION TUBES ALL E PEBBLES H PEBBLES E& J FIRST LAYER PEBBLES K, A & B PEBBLES SECOND LAYER C, D & F PEBBLES FRONT AND REAR LAYER G PEBBLES TOP LAYER...
  • Page 20 Typical Pebble Layout for Shallow Custom 16 and Custom 18 Trays AERATION TUBES H PEBBLES E & J PEBBLES EQUALLY PLACED FIRST LAYER K, A & B PEBBLES SECOND LAYER C,D &F PEBBLES FRONT AND SURROUNDING LAYER G PEBBLES TOP LAYER...
  • Page 21 Typical Pebble Layout for Bow Shaped Custom 16 or Custom 18 Trays AERATION TUBES FLAT PEBBLES PILOT FRONT PEBBLES FIRST LAYER (J or E) LARGE PEBBLES SECOND LAYER LARGE PEBBLES MEDIUM PEBBLES (C, D & F) FRONT AND THIRD LAYERS MEDIUM PEBBLES (C, D &...
  • Page 22 Typical Pebble Layout for Custom 16 or Small Custom 18 FRONT PEBBLES AERATION (E or J) TUBES FLAT PEBBLES FRONT PEBBLES (E or J) FIRST LAYER MEDIUM PEBBLES (C, D & F) LARGE PEBBLES SECOND LAYER MEDIUM PEBBLES (C, D & F) TOP &...
  • Page 23 Typical Pebble Layout for Custom 18 AERATION TUBES FLAT PEBBLES PILOT FRONT PEBBLES (E or J) EQUALLY FIRST LAYER SPACED LARGE PEBBLES(K) LARGE PEBBLES (A & B) ON SIDES OF TRAY SECOND LAYER LARGE PEBBLES (A & B) MEDIUM PEBBLES (C, D &...

  • Page 24: Home Improvements

    2.7 Home Improvements WARNING: If after installation of this fire any home improvements (e.g. double glazing, secondary double glazing, draught proofing, fitting extractor fans, etc.) are carried out to the property it is essential to carry out a spillage test on the fire to ensure that the flue is still operating satisfactorily.

  • Page 25: Cleaning Instructions

    2.8. Cleaning Instructions CAUTION: Ensure that the appliance is off (including the pilot light) and has completely cooled (off for at least 2 hours) before carrying out any cleaning or maintenance. RCF Advice: This product may use Components (Coals, Pebbles & Ceramic backs) containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

  • Page 26: Cleaning The Pilot

    2.8.1. Cleaning the Pilot The oxygen depletion sensing pilot fitted to your Burley Magiglo fire is a highly reliable safety device which causes the fire to shut down in the unlikely event of a reduction of oxygen in the room where the fire is fitted.

  • Page 27: Installation Instructions

    The following information sets out the flue requirements for all Custom 16 and 18 Models, However, should the model being installed is Custom 16 or 16L with an input of 6.9 kW then the flue requirements that are set out in SECTION 0 to 0 may be applicable.

  • Page 28: Installation Of Burley Magiglo Custom 16 And L16 Into A 125Mm (5") Class 2 Metal Flue System

    3.2.2. Installation of Burley Magiglo Custom 16 and L16 into a 125mm (5”) Class 2 Metal Flue system The Burley Magiglo Custom 16 and L16 (6.9kW Models only) may be installed into a flue system where the minimum dimension of the flue is 125mm (5”), provided that the following criteria are met: 1.
  • Page 29 3.2.4. Installation Example using Existing Building Opening (Custom 16 & L16, 6.9kW Models Only) 125mm (5”) FLEXIBLE LINER REGISTER PLATE SECTION THROUGH MASONRY CHIMNEY Figure 26 3.2.5. Installation Example using Existing Milner (Clay) Fireback (Custom 16 & L16, 6.9kW Models Only) 125mm (5”)

  • Page 30: Technical Data

    3.3 Technical Data Natural Gas Models Up to 14.5” Burner 14.5” to 18” Burner Width Width Nominal maximum heat input 6.9 kW (gross) 8.25kW (gross) Setting pressure (Cold) 5.6 mbar ±0.2 mbar 7.4 mbar ±0.2 mbar Minimum heat Input 4.0 kW (gross) 4.0 kW (gross) Minimum setting pressure 1.9 mbar ±0.2 mbar...

  • Page 31: Burner Tray Layouts

    3.4. Burner Tray Layouts Burner Board Silencer Chamber Pilot Grub Screw Pressure Control Test Valve Point Example of LPG Model with BM Valve Burner Board Silencer Chamber Grub Pilot Screw Pressure Test Control Point Valve Example of Natural Gas Model with BM Valve Figure 28 –...

  • Page 32: Appliance Location

    225mm above the floor; or the manufacturer’s instructions state that a hearth is not required. Burley Magiglo would recommend that a hearth or physical barrier be installed with this appliance. However, should you decide not to follow our recommendation and do not fit a hearth or subsequently decide to remove the hearth / physical barrier, then consideration as to the safety of the occupants of the room should be given.

  • Page 33: Floor Level And Raised Fireplace Openings

    3.5.1. Floor Level and Raised Fireplace Openings Hearth Construction: The hearth material must be non-combustible and a minimum of 12mm thick, when laid on the floor. Either a 50mm upstand above the finished floor level must be created or a fixed fender must be used. 3.5.2.

  • Page 34: Contents Checklist

    3.7. Contents Checklist Before proceeding with installation of the fire check the contents as follows: Basic Kit (Applicable to all control options) Quantity Item Gas Fire Imitation Coal or Pebble Set Isolating valve Additional Items for Remote Control and Total Control Models Quantity Item Remote Control Handset and Receiver...

  • Page 35: Installation Procedure

    3.8. Installation Procedure Before commencing installation, ensure that the intended installation will comply with details in General Information on Page 2. Carefully unpack the contents of the carton and check them against the checklist given on the previous page. Make sure that the fireplace opening is suitable for the installation of the fire and prepare the fireplace to suit the dimensional requirements given in SECTIONS 0 and 0 (i.e.

  • Page 36: Continuation Of Installation - Total Control Model

    3.8.2. Continuation of Installation - Total Control Model 1. Unpack the box containing the Receiver and the Hand Set. (yellow Valve 2. Fit four AA (1.5V) batteries into the Cable Lead receiver unit and the PP3 (9V) battery into the transmitter (hand set). 3.

  • Page 37: Continuation Of Installation - Detached Control Model

    3.8.3. Continuation of Installation - Detached Control Model 1. Ensure that the gas pipes are routed 9. Form the supplied tubing to the shape of such that they do not get accidentally the route taken and cut off any excess damaged.

  • Page 38: Commissioning

    3.8.4. Commissioning 1. Turn on the gas supply to the fire and purge the gas line. Check all the gas joints for gas soundness. Inlet Pressure 2. Remove the pressure test point screw Test Point located as shown in Figure 28 and connect a pressure gauge.

  • Page 39: Checking For Spillage

    3.8.5. Checking for Spillage 1. Close all doors and windows. The imitation fuels must be laid 2. Turn the fire on to its full rate and leave it in accordance with the burning for 5 minutes. instructions prior to 3. Test for spillage using a smoke match (in commencing the spillage test.

  • Page 40: Servicing Instructions

    4. S ERVICING NSTRUCTIONS 4.1. General Requirements All repairs and servicing must be carried out by a qualified registered gas installer (e.g. member of Gas Safe in GB) in accordance with the current Gas Safety (Installation and Use) Regulations and these instructions. Before any servicing is carried out ensure that the gas and electrical supply (where applicable) have been isolated.

  • Page 41: Replacing Parts

    4.3. Replacing Parts For any spare parts that are required, please contact either your supplier or the manufacturer directly. You will need the model name i.e. Custom 16 or 18, the gas type, the type of control and serial number.

  • Page 42: Motor Replacement (Remote Control)

    4.3.3. Motor Replacement (Remote Control) The gas rate adjusting motor is replaceable in situ. 1. Remove the batteries from the receiver unit to prevent the risk of short circuit. 2. Remove the two motor connection tags from the valve. Valve Cover 3.

  • Page 43: Replacing Mertik Gv60 Valve (Total Control)

    4.3.4. Replacing Mertik GV60 Valve (Total Control) 6. Refit the replacement valve in reverse Referring to Figure 38:- order ensuring that the valve spacers are 1. Remove all the gas connections on the fitted. valve including the pilot feed pipe. 2.

  • Page 44: Installation And Operational Troubleshooting

    5. Installation and Operational Troubleshooting The table below is intended for problems related to the fire and its gas controls. It is a guide only and does not take into account every eventuality. Servicing must be carried out in accordance with the current Gas Safety (Installation and Use) Regulations, by a competent person.
  • Page 45 NOTE: For any spare parts that are required, please contact either your supplier or the manufacturer directly. You will need the model name i.e. Custom 16 or 18, the gas type, the type of control and serial number.
  • Page 46 Burley Magiglo fires are protected by UK patents 2193802, 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd. Burley Appliances Ltd, Lands End Way Oakham, Rutland, LE15 6RB Tel: 01572 725570 Fax: 01572 724390 www.magiglo.co.uk...

This manual is also suitable for:

Custom 18Custom l16Custom l18

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