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Magiglo DUO User, Installation & Servicing Instructions

Coal effect pebble effect both available on ng & lpg
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DUO
Fuel Effect Options:
Coal Effect
Pebble Effect
Both available on NG & LPG
Control Options:
Manual BM Control
Upgradeable Manual Control
Remote Control (Response-S)
Optimum Control
Trim Switch Control
Total Control

Installation Options:

Installation using Freedom Surround
For use on Natural Gas (G20) at a supply pressure of 20mbar
or Propane (G31) at a supply pressure of 37mbar in GB and IE
(Dependent upon model)
Users,
Installation & Servicing
Instructions
MUST BE LEFT WITH THE USER

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Summary of Contents for Magiglo DUO

  • Page 1: Installation Options

    Fuel Effect Options: Coal Effect Pebble Effect Both available on NG & LPG Control Options: Manual BM Control Upgradeable Manual Control Remote Control (Response-S) Optimum Control Trim Switch Control Total Control Installation Options: Installation using Freedom Surround For use on Natural Gas (G20) at a supply pressure of 20mbar or Propane (G31) at a supply pressure of 37mbar in GB and IE (Dependent upon model) Users,...
  • Page 2 Any claims under this warranty must be made through the retailer from whom the product was purchased. As the purchaser’s contract of sale is with the retailer, Burley Magiglo are unable to enter into discussions with the purchaser until the retailer has inspected any claim and deemed it to be valid.

  • Page 3: Table Of Contents

    Contents     General Information ......................1     1.1. Important Note About ODS Pilot ................2     1.2. Fire Fret Dimensions ....................3     User Instructions ....................... 5     2.1. Lighting Procedure ..................... 5     2.1.1.
  • Page 4     3.9.10. Continuation of Installation – Total Control ............38     3.9.11. Commissioning ....................39     3.9.12. Checking for Spillage ..................40     3.9.13. Instructing the User .................... 40     Servicing Instructions ..................... 41    ...

  • Page 5: General Information

    Only approved imitation fuel, available from Burley Magiglo., should be used with this appliance. 5. It is recommended that a fire guard complying with BS 8423 be fitted for the protection of young children, the elderly or infirm.

  • Page 6: Important Note About Ods Pilot

    Under no circumstances should it be adjusted or put out of action by the installer or the user. In case the pilot needs replacing, only the approved part (available from your supplier or Burley Magiglo.) should be fitted. Note: if any part of the pilot assembly becomes faulty the complete assembly will need replacing.

  • Page 7: Fire Fret Dimensions

    1.2. Fire Fret Dimensions All models can be used with the Burley Magiglo range of frets or any other fire fret that falls within the dimensions shown below The fireplace opening must be suitable in size to accommodate the fire being installed.
  • Page 8 This page is left intentionally blank Page 4...

  • Page 9: User Instructions

    2. U NSTRUCTIONS 2.1. Lighting Procedure Your fire will be fitted with one of the following different types of gas control valves. Identify the control system on your fire as shown and follow the appropriate operating instructions in the appropriate section. Control Valve Operation Control Type...

  • Page 10: Lighting Procedure (Manual Bm Control)

    2.1.1. Lighting Procedure (Manual BM Control) 1. Ensure that the arrow on the control arrow is in the OFF position, then knob is pointing towards the OFF release. position as shown in Figure 2. Press in the knob and slowly turn anti-clockwise until a click is heard.

  • Page 11: Lighting Procedure (Upgradeable Manual Control)

    2.1.2. Lighting Procedure (Upgradeable Manual Control) Whilst pushing the IGNITION KNOB in (see Figure 6), turn it anticlockwise to Ignition knob the pilot flame position as shown in Figure 7. During this process, the spark ignition will have operated and lit the pilot flame.

  • Page 12: Lighting Procedure (Remote Control)

    2.1.3. Lighting Procedure (Remote Control) 1. Press the bottom button on the remote 9. The fire can safely be left in this position handset until clicking is heard on the times, however prevent valve, and the gas rate adjustment knob unauthorised or accidental use (say by is at the off position.

  • Page 13: Lighting Procedure (Optimum Control And Trim Switch Control)

    2.1.4. Lighting Procedure (Optimum Control and Trim Switch Control) 1. Ensure the main burner is off by pressing IGNITION KNOB to the pilot flame position turning degrees the button on the trim marked clockwise. To turn the pilot off, turn the (‘small flame/dot’) until clicking is heard IGNITION KNOB fully clockwise.

  • Page 14: Lighting Procedure (Total Control)

    2.1.5. Lighting Procedure (Total Control) 1. Ensure that gas is available at the valve and the ON/OFF switch in the ON ON/OFF Switch position (–). 2. Simultaneously press and hold the Manual Knob (red circle) and (large flame) buttons until a short acoustic signal confirms the start sequence has begun, then release the buttons (see Figure Gas Rate...

  • Page 15: Manual Operation (Total Control)

    2.1.6. Manual Operation (Total Control) In emergency the appliance can be operated ON/OFF Switch manually as follows: Manual 1. Turn the Gas Rate Adjusting knob fully Knob clockwise to the OFF position. A clicking sound will be audible, but this is perfectly alright.

  • Page 16: Battery Replacement (Remote Control & Total Control)

    2.2. Battery Replacement (Remote Control & Total Control) 2.2.1. Handset 1. On the reverse of the handset remove the battery cover by pressing down at the top of the cover and sliding down. Press here and slide down 2. Remove and unclip the old battery and replace with a new PP3 9V battery.

  • Page 17: Battery Replacement (Optimum Control)

    2.3. Battery Replacement (Optimum Control) 1. The battery pack is mounted inside the wall-mounting box behind the wall switch plate. blue blue 2. To change the batteries remove the two brown small screws securing the wall plate brown HIGH using a small screwdriver. LOW/OFF SWITCH SWITCH...

  • Page 18: Fuel Effect Layout

    2.5. Fuel Effect Layout You fire has been supplied with either Coal or Pebble effect. Please refer to the relevant section for instructions on how to arrange the imitation fuels. Fuel Effect Tray Type Refer to Coal Effect Natural Gas & LPG Section 2.5.1 Pebble Effect Natural Gas &...

  • Page 19: Coal Effect Layout

    2.5.1. Coal Effect Layout This fire is supplied with different sizes of ceramic coal as follows: Medium Square Coals equally spaced Small Square Coals Medium Square Coals Random Coals Aeration Gas outlet Tubes ports Small Random Coals Aeration Tubes ½ Aeration Tubes Small Square Coals Proceed with the coal layout as follows: - equally spaced...

  • Page 20: Pebble Effect Layout

    2.5.2. Pebble Effect Layout The fire is supplied with ceramic pebble sets as follows:- Large Pebbles (A, B & K) Medium Pebbles (C & D) Small Pebbles (G) Flat Pebbles (H) Front Pebbles (E & J) Aeration Tubes ½ Aeration Tubes Figure 26 NOTE: When placing pebbles on the tray ensure the lettering on them is facing down...

  • Page 21: Fitting A Standard Trim (If Supplied)

    2.6. Fitting a Standard Trim (If supplied) 1. Most trims are coated with a protective film. This must be removed by peeling off before fitting the trim. 2. The trim is held on by four magnets. Magnets These will either be attached to the trim or supplied loose in a separate envelope.

  • Page 22: Home Improvements

    2.8. Home Improvements WARNING: If after installation of this fire any home improvements (e.g. double glazing, secondary double glazing, draught proofing, fitting extractor fans, laminate flooring etc.) are carried out to the property it is essential to carry out a spillage test on the fire to ensure that the flue is still operating satisfactorily.

  • Page 23: Cleaning And Care Instructions

    2.9. Cleaning and Care Instructions CAUTION: Ensure that the appliance is off (including the pilot light) and has completely cooled (off for at least 2 hours) before carrying out any cleaning or maintenance. RCF Advice: This product may use Components (Coals, Pebbles & Ceramic backs) containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

  • Page 24: Cleaning The Pilot

    2.9.2. Cleaning the Pilot The oxygen depletion sensing pilot fitted to your Burley Magiglo fire is a highly reliable safety device which causes the fire to shut down in the unlikely event of a reduction of oxygen in the room where the fire is fitted.

  • Page 25: Brass Or Chrome Surfaces

    Minor surface scuffs may be treated using a water based touch up stain available at Burley Magiglo fire retailers. Extreme care should be taken when handling and installing products containing ceramic interiors, so as not to cause damage.
  • Page 26 This page is left intentionally blank Page 22...

  • Page 27: Installation Instructions

    3. I NSTALLATION NSTRUCTIONS Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible 3.1. General Safety Requirements Before commencing installation, ensure that the intended installation will comply with details in General Information on Page 1.

  • Page 28: Flue Box

    Twin Wall Metal Flue 125mm Fire Surround Fire Surround 50mm 100mm Flue Box Hearth Hearth Figure 36 – BS 715 Flue Box Figure 34 - Masonry Flue Fireplace Opening Size (mm) (Applies to all cases) Height Fire Surround Width Table 1 For Dimension x, please refer to Table 2.

  • Page 29: General Dimensions

    Figure 37 – Standard Box Dimension (refer to Table 3) Standard Trim Dimensions Switch 580mm 580mm 565mm 565mm Figure 38 – Duo with Freedom Surround 400mm 400mm 180mm 155mm 486mm 486mm Table 3 *B is with flue deflector fully open Page 25...

  • Page 30: Appliance Location

    225mm above the floor; or the manufacturer’s instructions state that a hearth is not required. Burley Magiglo would recommend that a hearth or physical barrier be installed with this appliance. However, should you decide not to follow our recommendation and do not fit a hearth or subsequently decide to remove the hearth / physical barrier, then consideration as to the safety of the occupants of the room should be given.

  • Page 31: Floor Level And Raised Fireplace Openings

    3.4.1. Floor Level and Raised Fireplace Openings Models not using Freedom Surround 560mm 430mm 195mm A minimum of 150mm either side of any incandescent material Must project a minimum of 300mm in front of any naked flame or incandescent material Table 4 50mm Models with Freedom...

  • Page 32: Physical Barrier

    3.4.2. Physical Barrier Any physical barrier should meet All Duo Models following requirements: Must project a minimum of 150mm either side of any naked Provide at least the equivalent level of flame or incandescent material warning to the approach of an open fire, Must project a minimum of to that of a hearth.
  • Page 33 Figure 46, Figure 47, Figure 48 and Figure 49 show examples of how the requirements for the physical barrier may be met. 50mm Figure 48 – Example of physical barrier Figure 46 – Example of physical barrier (dimensions as stated in Table 6 – Protected Area) (dimensions as stated in Table 6 –...

  • Page 34: Ventilation

    3.5. Ventilation For models with heat inputs not exceeding 6.9kW, normal adventitious ventilation is usually sufficient to satisfy the ventilation requirements of these appliances. In GB reference should be made to BS 5871 Part 3, and in IE reference should be made to the current edition of I.S.813 which makes clear the conditions that must be met to demonstrate that sufficient ventilation is available.

  • Page 35: Contents Checklist

    3.8. Contents Checklist Before proceeding with installation of the fire check the contents as follows: Basic Kit (Applicable to all control options) Quantity Item Gas Fire Imitation Fuel – Coal (NG/LPG) or Pebble Set (NG/LPG) Freedom surround (if specified) Freedom surround 30mm spacer (if specified) Isolation valve Additional Items for Remote Control Models and Total Control Models Quantity...

  • Page 36: Installation Procedure

    The Burley Magiglo Duo is designed to be inset into a 16” fireplace opening. Any surround that is to be installed with the Burley Magiglo Duo must be rated at Carefully unpack the contents of the carton and check them against the checklist given on the previous page.

  • Page 37: Freedom Surround Installation (If Applicable)

    3.9.2. Freedom Surround Installation (if applicable) 545mm 1. Remove the appliance from the Freedom Surround by removing the two fixing 125mm screws from the base of the appliance and the two fixing screws from the top. 2. Using Figure 52, mark out and create the appropriate opening to accommodate the Freedom Surround.

  • Page 38: Installation Using A Spacer Frame (If Applicable)

    VINE EYES CABLE WING NUT FIXING ON UNDERSIDE) VINE EYES BASE PLATE CABLE TENSIONERS FIXING SCREWS BASE PLATE (TRIM SWITCH MODELS) Figure 54 Figure 55 3.9.3. Installation Using a Spacer Frame (if applicable) In order to reduce the installation depth required, the Freedom Surround may be installed using a spacer frame (30mm).

  • Page 39: Installing The Fire (With Freedom Surround)

    3.9.5. Installing the Fire (with Freedom Surround) 1. Select the required gas entry point (choice of three). After creating a slit in the grommet, route the gas supply through, leaving the remaining two intact. 2. Place the box centrally within the Freedom Surround and push it back until the sealing foam abuts the rear.

  • Page 40: Connecting The Gas Supply

    3.9.6. Connecting the Gas Supply The gas supply to the fire must be carried out using rigid or semi-rigid metal tubing. A service cock must be incorporated near the appliance to facilitate isolation of the fire during servicing. For this an isolating valve has been supplied. The gas supply to the fire can be from left, right or the rear of the appliance.

  • Page 41: Continuation Of Installation - Optimum Control Model

    3.9.8. Continuation of Installation - Optimum Control Model 1. Find a suitable position for the wall Any plaster/cement used to switch, a maximum of 5 metres of cable secure the wall box must be is supplied. completely cured (dry) before installing the batteries or fixing 2.

  • Page 42: Continuation Of Installation - Trim Switch Control Model

    3.9.9. Continuation of Installation - Trim Switch Control Model 1. Unpack the battery pack and connect to the battery connection on the cable. 2. Fit the connectors on the cable to the drive motor ensuring correct polarity. The cable connectors must be matched appropriately sized spade...

  • Page 43: Commissioning

    3.9.11. Commissioning 1. Turn on the gas supply to the fire and Inlet purge the gas line. Check all the gas Pressure joints for gas soundness. Test Point 2. Remove the pressure test point screw located as shown in section 3.7 and connect a pressure gauge.

  • Page 44: Checking For Spillage

    3.9.12. Checking for Spillage 1. Close all doors and windows. smoke match applied 6-12mm 2. Turn the fire on to its full rate and leave it burning for 5 minutes. inside opening 3. Test for spillage using a smoke match (in a ‘Blume tube’) at the top of the appliance, fireplace opening or under the canopy at the centre, with the smoke...

  • Page 45: Servicing Instructions

    4. S ERVICING NSTRUCTIONS 4.1. General Requirements All repairs and servicing must be carried out by a qualified registered gas installer (e.g. member of Gas Safe in GB) in accordance with the current Gas Safety (Installation and Use) Regulations and these instructions. Before any servicing is carried out ensure that the gas and electrical supply (where applicable) have been isolated.

  • Page 46: Replacing Parts

    4.3. Replacing Parts For any spare parts that are required, please contact either your supplier or the manufacturer directly. You will need the model name i.e. model number, the gas type, the type of control and serial number. Only approved parts should be used. 4.3.1.

  • Page 47: Motor Replacement (Remote Control / Optimum Control / Trim Switch Control Models)

    4.3.4. Motor Replacement (Remote Control / Optimum Control / Trim Switch Control Models) The gas rate adjusting motor is replaceable in situ. 1. Remove the batteries from the receiver unit to prevent the risk of short circuit. 2. Remove the two motor connection tags from the valve.

  • Page 48: Control Valve Replacement (Total Control)

    4.3.5. Control Valve Replacement (Total Control) Referring to Figure 69 : 1. Remove al the gas connections on the valve including the pilot feed pipe. 2. Remove the thermocouple connection from the interrupter block at the rear of Valve the valve. securing Screw 3.

  • Page 49: Installation And Operational Troubleshooting

    4.4. Installation and Operational Troubleshooting The table below is intended for problems related to the fire and its gas controls. It is a guide only and does not take into account every eventuality. Servicing must be carried out in accordance with the current Gas Safety (Installation and Use) Regulations, by a competent person.
  • Page 50 Remote Control, Trim Switch and Optimum Control Models Symptom Cause Remedy Main burner will not Ignition knob incorrectly set Set the ignition knob at the come on when 9 o’clock position. required even though the drive motor is heard to be operating Motor not functioning Flat hand set battery Replace battery (1 X PP3)
  • Page 51 This page is left intentionally blank Page 47...
  • Page 52 Burley Magiglo fires are protected by UK patents 2193802, 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Appliances Ltd, Lands End Way Oakham, Rutland, LE15 6RB Tel: 01572 725570 Fax: 01572 724390 www.magiglo.co.uk...

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