Fuel Tankremoval - Polaris Ranger RZR XP 900 2011 Service Manual

ELECTRONIC FUEL INJECTION
Fuel Tank Removal
IMPORTANT: Syphon as much fuel from the tank as
possible before attempting to remove it from the
vehicle.
A
WARNING
Always wear safety goggles when working with
high pressure or flammable fluids. Failure to do so
could result in serious injury or complications.
1. Remove the driver and passenger seats along with the
engine service panel.
2. Disconnect the negative battery cable from the battery,
located under the driver's seat.
3. While holding a shop towel over the fuel line connectors,
disconnect the fuel supply line (A) from the pump and the
fuel return line (B) from the tank (see "Fuel Lines - Quick
Connect Fittings" for specific removal procedures).
NOTE: A small amount of fuel may come out of the
fuel lines or pump fitting. Properly drain fuel into a
suitable container.
4. Remove the fuel tank vent line (C) from the tank fitting.
5. Disconnect the fuel pump electrical harness (D).
4.10
6. Remove the push rivets and Torx screws retaining the right-
hand rocker panel using the multi-function pliers and a T27
Torx driver. Remove the rocker panel from the vehicle.
7. Remove the fastener retaining the seat belt mechanism to
the frame near the right rear portion of the fuel tank. Once
removed, place the mechanism in the rear cargo box to keep
it out of the way.
8. Remove the (2) bolts retaining the rear seat base assembly
to the frame using a 5/8" socket. Remove the rear seat base
assembly from the vehicle.
9923144 - 2011 RANGER RZR XP 900
SeNice
Manual
© Copyright 2011 Polaris Sales Inc.