Engine Installation - Polaris Ranger RZR XP 900 2011 Service Manual

ENGINE I COOLING
31. Remove the starter motor bolts and starter motor from the
engine.
Engine Installation
Use the following procedure to reinstall the engine assembly.
32. Install the engine stand adapter (PU-50562) onto the engine
where the starter motor was located. A
CAUTION
33. Select the proper engine stand sleeve adapter and install it
onto the engine stand adapter.
• Sleeve adapter for a 2" bore engine stand:
(PU-50625)
• Sleeve adapter for a 2.375" bore engine stand:
(PW-47054)
THE ENGINE TO TRANSMISSION COUPLER
BRACKET REQUIRES A CRITICAL TORQUE
PROCEDURE AS OUTLINED IN THIS CHAPTER.
e--~
Critical Joint Failure to follow torque procedure outlined in
Service Manual will result In damage to the engine case.
1. Clean all dirt and debris out of the rear engine mount
threads.
3. 75 ft-Ibs
bolt
2. 33 ft-Ibs
jam nut
1. 10 ft-Ibs
threaded spacer
34. Place engine onto the engine stand (pU- 50624) for service.
2. Attach engine with suitable lifting straps to an overhead or
portable engine hoist.
3. Remove the engine stand adapter plate and install the starter
motor back onto engine.
4. Use the overhead or portable engine hoist and suitable
engine straps to lower the engine into the vehicle frame.
NOTE: Have an assistant help guide the engine in
and out of the vehicle while using an engine hoist to
prevent personal injury or damage to vehicle
components.
3.26
9923144 - 2011 RANGER RZR XP 900 Service Manual
© Copyright 2011 Polaris Sales Inc.