Bushing Service - Polaris Ranger RZR XP 900 2011 Service Manual

13. Inspectthe bearing for wear. Spin the bearing, ifthe bearing
does not spin smoothly, replace it. To replace the bearing,
remove the snap ring from the end ofthe shaft and press the
bearing offthe shaft.
Press shaft and bearing
out as an assembly
Remove snap ring
if replacing bearing
14. Inspect the cam (helix) assembly bushing for wear. If the
bushing is worn or the shaft does not fit snug into the
bushing, replace the cam (helix) assembly.
15. Inspect the clutch sheaves for excessive wear or damage.
Inspect Sheave Surface
CLUTCHING (PVT)
Bushing Service
IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part Description
Part
#
A,B 1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501
D 1 EBS Main Adapter 5132029
E 1
EBSBushingRemoval Tool
5132028
--
I Instructions 9915111
Additional Special Tools
Qty. Part Description
Part
#
1 Clutch Bushing Replacement Tool Kit 2871226
1 Piston Pin Puller 2870386
*Clutch Bushing Replacement Tool Kit (PN 2871226)
Part Description
#2
P-90 DrivelDriven Clutch
5020628
Bushing Install Tool
Drive Clutch Cover
#3
Bushing Removal!
5020629
Installation Tool (all
clutches)
#5 1
P-90 Driven Clutch Cover
5020631
Bushing Removal Tool
#8 1 Main Puller Adapter 5020632
#9 1 Adapter Reducer 5010279
#10
Number Two Puller
5020633
Adapter
NOTE: Bushings are installed at the factory using
Loctite™ 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite™ from
bushing bore prior to installing new bushing.
6.23
9923144 - 2011 RANGER RZR XP 900 Service Manual
© Copyright 2011 Polaris Sales Inc.