Polaris Ranger RZR XP 900 2011 Service Manual page 237

CLUTCHING (PVT)
3. Install moveable sheave onto stationary sheave shaft. Be
sure the moveable sheave slides freely on the spacer.
7. Apply Loctite® 263™ to the threads of the spider jam nut.
Install spider j am nut onto stationary shaft threads.
4. Apply Loctite® 263™ to the spider threads.
C
=T
Jam Nut
C
=T
Spider Jam Nut:
6
250 ft. Ibs. (339 Nm)
Apply Loctite® 263™ to threads
9. After the spider and j am nut have been torqued, remove the
clutch assembly from the holding fixture and inspect the
alignment marks made during disassembly.
IMPORTANT: If the marks illustrated below are not in
alignment upon assembly, the clutch will not be in
balance and the drive clutch assembly must be
replaced.
8. Tighten the spider jam nut using Clutch Spider Nut Socket
(PU-50578). Torque jam nut to specification.
Jam Nut
\'C\
~)J
~
Align All Marks
~
2871358-A
Spider Assembly:
280 - 300 ft. Ibs. (379 - 406 Nm)
Apply Loctite® 263™ to threads
Moveable Sheave
Assembly
6. Install clutch onto holding fixture (PN 2871358-A) and
secure in a bench vice. Tighten the spider using Clutch
Spider Tool (PN 2870341). Torque spider to specification.
5. Install the spider assembly onto the shaft threads. Be sure
all of the alignment marks are in alignment.
6.19
9923144 - 2011 RANGER RZR XP 900 Service Manual
© Copyright 2011 Polaris Sales Inc.