6. MAINTENANCE STANDARDS
• ENGINE
Parts
Engine
Idle speed (in neutral)
Trolling speed
Cylinder compression
[kPa (kgf/cm
Compression gap between cylinders
[kPa (kgf/cm
Spark plugs
Gap
Valves
Valve clearance
Overall length
Valve O.D.
Stem O.D.
Stem-to-guide clearance
Valve seats
Seat width
Seat installation height
Valve guides
Guide I.D.
Guide extrusion amount
Valve springs
Free length
Rocker arms
Rocker arm I.D.
Rocker arm shaft O.D.
Rocker arm-to-rocker arm
shaft clearance
Pistons
Skirt O.D.
Piston-to-cylinder clearance
Piston pin bore I.D.
2-3
Item
2
, psi) at 200 min
–1
(rpm)]
2
, psi)]
IN/EX
IN/EX
IN/EX
IN/EX
Standard
750 ± 50 min
650 ± 50 min
1,532 – 1,728
(15.6 – 17.6, 222 – 250)
1.0 – 1.1 (0.039 – 0.043)
IN
0.21 – 0.25 (0.008 – 0.010)
EX
0.28 – 0.32 (0.011 – 0.013)
IN
108.7 – 109.5 (4.28 – 4.31)
EX
108.3 – 109.1 (4.26 – 4.30)
IN
34.85 – 35.15 (1.372 – 1.384)
EX
29.85 – 30.15 (1.175 – 1.187)
IN
5.475 – 5.485 (0.2156 – 0.2159)
EX
5.450 – 5.460 (0.2146 – 0.2150)
IN
0.030 – 0.055 (0.0012 – 0.0022)
EX
0.055 – 0.080 (0.0022 – 0.0031)
1.25 – 1.55 (0.049 – 0.061)
44.0 – 44.6 (1.73 – 1.76)
5.51 – 5.53 (0.217 – 0.218)
IN
15.2 – 16.2 (0.60 – 0.64)
EX
15.5 – 16.5 (0.61 – 0.65)
IN
49.64 (1.954)
EX
49.64 (1.954)
IN
17.019 – 17.035 (0.6700 – 0.6707)
EX
17.012 – 17.039 (0.6698 – 0.6708)
16.983 – 16.994 (0.6686 – 0.6690)
IN
0.025 – 0.052 (0.0010 – 0.0020)
EX
0.018 – 0.056 (0.0007 – 0.0022)
A
86.98 – 86.99 (3.4244 – 3.4248)
B
86.97 – 86.98 (3.4240 – 3.4244)
0.02 – 0.04 (0.001 – 0.002)
21.960 – 21.963 (0.8646 – 0.8647)
Service limit
–1
(rpm)
–1
(rpm)
–
200 (2.0, 28)
1.3 (0.051)
5.445 (0.2144)
5.420 (0.2134)
0.08 (0.003)
0.11 (0.004)
5.55 (0.219)
0.08 (0.003)
0.08 (0.003)
86.93 (3.4224)
86.92 (3.4220)
0.05 (0.002)
Unit: mm (in)
–
–
930
(9.5, 135)
–
–
–
–
–
–
2.0 (0.08)
–
–
–
–
–
–
–
–
–