Reset Defaults ................................. 44 Channel Change ..............................45 Events ..................................45 Network Log ................................46 Chapter 4: Serial Communications Barcode ................................... 48 Serial Printer ................................51 VIN Selections ................................ 52 EYFR03 User Manual 2 of 110 v1.6.0 20 January 2020...
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Chapter 11: Data Management Download data to USB ............................105 Upload USB file to device ............................ 106 Chapter 12: Firmware Updates ..........................108 Chapter 13: Product Specifications Qualifier Placement………………………………………………………………………………………………109 Dimensions……………………………………………………………………………………………………….110 Radio Frequency………………………………………………………………………………………………….110 EYFR03 User Manual 3 of 110 v1.6.0 20 January 2020...
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Quick Start EYFR03 User Manual 4 of 110 v1.6.0 Quick Start 20 January 2020...
Enter the password (1011 by default) using the numeric keypad and press ENT when completed. In the menu, press the right arrow to select Tools and press ENT. EYFR03 User Manual 5 of 110 v1.6.0 Quick Start 20 January 2020...
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If you are following this guide with a new unit, you should have just learned Tool 1, which can be run by Parameter 1. Press the button below Select to select Parameter 1. EYFR03 User Manual 6 of 110 v1.6.0...
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In the event the qualifier is powered down or loses power while the tool is in sleep mode, you must power up the qualifier first before waking the tool from sleep to initiate two-way communication. Otherwise you will need to pull and reinstall the battery on the tool EYFR03 User Manual 7 of 110 v1.6.0...
• Before performing any maintenance on the unit, make sure to turn it off and remove the power cable. • There are no user serviceable parts inside the main enclosure of the unit. EYFR03 User Manual 9 of 110 v1.6.0...
LCD above the button. The left side of the EYFR03 has two RJ-45 Ethernet ports to allow it to be used in a chain network configuration. The USB-A connector is used to provide firmware updates via a standard USB drive.
Concepts Tools The EYFR03 works with up to 16 Panasonic battery tools at a time. To use a tool with the qualifier, you must first “learn” the tool to the qualifier. The process to do this is described in the Quick Start.
Jobs Jobs are the top level of operation in the EYFR03, made up of multiple parameters or groups that must all run together in a sequence. The EYFR03 supports 100 jobs with up to 30 steps each.
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• Yellow – An accepted or rejected tightening occurred that completed a batch. This color will only occur when the qualifier NOKs setting is set to Count and one or more rejected tightenings were counted towards the current batch. EYFR03 User Manual 13 of 110 v1.6.0...
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10. Soft Key 2 Function – Shows the current function of soft key 2. 11. Soft Key 3 Function – Shows the current function of soft key 3. 12. Soft Key 4 Function – Shows the current function of soft key 4. EYFR03 User Manual 14 of 110 v1.6.0...
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The 5-9 active parameter screen has the same pieces as the 2-4 active parameter screen shown above, only with 9 parameter slots in a 3x3 grid instead of 4 parameter slots in a 2x2 grid. EYFR03 User Manual 15 of 110 v1.6.0...
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11. Soft Key 4 Function – Shows the current function of soft key 4. In 10-16 Active Parameter mode, the Run screen does not show parameter names or tool status indicators. EYFR03 User Manual 16 of 110 v1.6.0 Chapter 1: Overview...
2. Previous – Go to the previous page of more recent tightenings. When on the first page, this key will be blank. 3. Next [ENT] – Go to the next page of older tightenings. When on the last page, this key will be blank. EYFR03 User Manual 17 of 110 v1.6.0 Chapter 1: Overview...
VIN and ID 2-4 show what will be included with tightenings in the associated result data fields. The Selector field is used with the VIN Selections field described in Chapter 4: Serial Communications. EYFR03 User Manual 18 of 110 v1.6.0...
The Tool Status screen shows the status of the tools learned into the unit. This screen shows the signal strength of the last packet from the tool but can also show the radio address of the tools. EYFR03 User Manual 19 of 110 v1.6.0...
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If only one tool is red, bring it and unit closer together. If multiple tools are red, consider using a different radio channel (changed from the Qualifier Settings screen). EYFR03 User Manual 20 of 110 v1.6.0...
Introduction All the features of the EYFR03 can be configured directly on the unit, except the I/O and remote device configuration. The configuration, along with parameter, group, and job selection is available from the unit menu. The menu is available from the Run screen by pressing soft key 4 or ENT.
Main Menu Figure 15: Main Menu The EYFR03 menu provides the entry point to configure and control the unit. You must enter the box password before entering the menu from the Run screen. If you cannot remember the password, you may reset it to the factory default (1011) by entering the sequence “6853.48” on the Run screen.
2. No function 3. Learn open – Starts the learn sequence for the empty tool slot with the lowest number. 4. Exit [ESC] – Returns to the Main Menu screen. EYFR03 User Manual 24 of 110 v1.6.0 Chapter 3: Configuring the unit...
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Last Calibration This field is used to store the date when the tool was last calibrated. The display order of this field is: EYFR03 User Manual 25 of 110 v1.6.0 Chapter 3: Configuring the unit...
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Accept Input to be used but may be used without a Reject Input. See the chapter on Discrete I/O for more information about how these are configured. These fields are only listed for input tools and cannot be edited. EYFR03 User Manual 26 of 110 v1.6.0...
If you have moved or are planning to move a tool from one EYFR03 to another, you should have the qualifier “forget” the tool. To do so, press Forget on the Tool Configuration screen to remove the tool from the qualifier.
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Range: 1 to 255 This setting determines how many good tightenings must be performed in the parameter to complete a batch. Lock on batch Default: No EYFR03 User Manual 28 of 110 v1.6.0 Chapter 3: Configuring the unit 20 January 2020...
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Buzzer setting Default: Off Range: Off, OK, NOK This setting controls the when the buzzer in the tool sounds. EYFR03 User Manual 29 of 110 v1.6.0 Chapter 3: Configuring the unit 20 January 2020...
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Socket extension mode Default: None Range: None, 150mm, 250mm This feature adjusts tool’s RPM during pulsing to improve accuracy when using an extension. Input Fields EYFR03 User Manual 30 of 110 v1.6.0 Chapter 3: Configuring the unit 20 January 2020...
A group is defined when one or more parameters are assigned to it. A group will become unselectable if an assigned parameter is unselectable or multiple parameters in the group use the same tool. EYFR03 User Manual 31 of 110 v1.6.0...
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This setting determines if the group runs in standard or free run mode. When set to No, the group will run in standard mode. When set to Yes, the group will run in free run mode. EYFR03 User Manual 32 of 110 v1.6.0...
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In the batch column, you may enter the batch size for the parameter when running it as part of the group. When a parameter is selected, this column will be filled with the batch currently defined in the parameter itself. Changing values in this column only affect the parameter while it EYFR03 User Manual 33 of 110 v1.6.0...
1. Delete – Deletes all information in the job and returns to the Choose Job screen. 2. Steps – Goes to the Job Step Select screen 3. Save – Saves changes to the job and returns to the Choose Job screen EYFR03 User Manual 34 of 110 v1.6.0...
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3. Group – Makes the selected step in the job a group step. 4. Exit [ESC] –Returns to the Job Edit screen. Changes made on this screen are saved or discarded when exiting the Job Edit screen. EYFR03 User Manual 35 of 110 v1.6.0...
Changes to these settings only apply after the qualifier is rebooted. See the protocol specific chapters for information about the configuration options for each protocol. Configuration Options IP Address Default: 192.168.1.68 EYFR03 User Manual 36 of 110 v1.6.0 Chapter 3: Configuring the unit 20 January 2020...
Qualifier Name The qualifier name can be up to 25 numbers, letters, or decimal points. The qualifier name is sent to the network in the Controller Name field of various commands. EYFR03 User Manual 37 of 110 v1.6.0 Chapter 3: Configuring the unit...
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This setting controls the volume of the beeper. When set to 0, the beeper will not sound at all, regardless of the other Beep on X settings. A setting of 3 or below is recommended while using the qualifier in an office or other environment without much background noise. EYFR03 User Manual 38 of 110 v1.6.0...
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Page 2 Bar code baud rate Default: 9600 Values: 9600, 19200, 38400, 57600, 115200 EYFR03 User Manual 39 of 110 v1.6.0 Chapter 3: Configuring the unit 20 January 2020...
Show on Store in Report to Overall Increment Level Beep Screen Flash Network Count Ignore Display Report Count EYFR03 User Manual 40 of 110 v1.6.0 Chapter 3: Configuring the unit 20 January 2020...
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Values: 20 to 720 minutes This setting determines how long an AccuPulse tool stays on without use before it sleeps. OK/NOK tools are not affected by this setting. EYFR03 User Manual 41 of 110 v1.6.0 Chapter 3: Configuring the unit...
The XBEE Channel Noise screen will test each of the available channels to determine how much noise is already on those channels. The channel with the lowest amount of noise will be indicated by a blue bar. Figure 42: XBEE Channel Noise screen EYFR03 User Manual 42 of 110 v1.6.0 Chapter 3: Configuring the unit...
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When a channel change is saved, the unit will go to the Channel Change screen to guide you through updating all learned tools to use the new channel after saving from the Qualifier Settings screen. EYFR03 User Manual 43 of 110 v1.6.0...
If the XBEE channel was changed from the default, the unit will go to the Channel Change screen to update the tools back to the default XBEE channel when resetting the default qualifier settings. EYFR03 User Manual 44 of 110 v1.6.0...
3. Next [ENT] – Go to the next page of older events. When on the last page, this key will be blank. 4. Exit [ESC] – Returns to the Run screen. EYFR03 User Manual 45 of 110 v1.6.0 Chapter 3: Configuring the unit...
The current time is shown at the bottom of the screen for comparison. • Source – The remote IP address for this event. • Packet – Information about the packet sent or received or network connection start/stop. EYFR03 User Manual 46 of 110 v1.6.0...
The EYFR03 has a DSUB-9 serial port that provides bar code reading and serial printing functionality. As the same connector is used for both functions, you will need a special Y-style cable if you want to attach both a barcode reader and a serial printer to the EYFR03 at the same time.
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This command sets the Identifier part 3 (VIN characters 51-75) reported by the unit in tightening result messages and the ACOP MID 0152 Multiple identifier and result parts notifications. Data: up to 25 characters EYFR03 User Manual 49 of 110 v1.6.0...
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Data: number of up to 3 digits specifying the group number to select (1-100) Example: *%12%26%* This bar code would select group 26. 13. Stop This command instructs the unit to stop any running parameter, group, or job. Data: none EYFR03 User Manual 50 of 110 v1.6.0 Chapter 4: 20 January 2020...
To reset all batch counts at once, use command 10. Reset batch count. Serial Printer The EYFR03 provides serial printer output in two formats, line and CSV. The EYFR03 will print tightenings based on the format selected on the second page of the Unit Setup menu.
This setting determines what happens when a selector scan does not match one of the VIN selections. When set to Continue, the EYFR03 will store the scan in its Selector field, but will not stop or change the running operation for a non-matching scan.
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Characters to match This setting is used to specify which characters in a scan the EYFR03 should look at when comparing against the selection list. You may select some or all the characters and are allowed to have gaps between matched characters if needed.
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VIN length. Once a valid length scan is found, the EYFR03 will store it as the VIN and start waiting for a selector scan. Once a valid length selector scan is found, the EYFR03 will process it as a selector, checking it against the selection list for a match and starting the matching operation if a match is found.
These devices will be connected via the 5-pin remote connector and can be chained to provide as much or as little I/O as is needed. The EYFR03-A includes some I/O in the unit (8 inputs, 12 outputs). A matching cable for this connector is also available.
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To convert the unit to wet contacts, connect +24 VDC (pin 21) to Relay common (pin 22) on the I/O connector. This makes all outputs wet contacts; the unit does not support configurations with some wet and some dry contacts. Equivalent Circuit EYFR03 User Manual 57 of 110 v1.6.0 Chapter 5: Discrete I/O...
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EYFR03 User Manual 58 of 110 v1.6.0 Chapter 5: Discrete I/O 20 January 2020...
I/O Status Figure 53: I/O Status screen The I/O Status screen shows the current state of the physical inputs and outputs to the EYFR03. If you have not configured the I/O, this screen will just say “I/O not configured” instead of showing the inputs and outputs as pictured above.
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The number of required inputs depends on the maximum parameter that will be selected. See the Binary selection of operations section below for more details about how to assign this field. EYFR03 User Manual 60 of 110 v1.6.0 Chapter 5: Discrete I/O...
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This input is used to clear the VIN from the qualifier. This input will clear the VIN regardless of the source that initially provided it (bar code or Ethernet). Clear ID Part 2 Inputs used: 1 EYFR03 User Manual 61 of 110 v1.6.0 Chapter 5: Discrete I/O...
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When a verify socket input is defined, any parameters with a socket specified will be suspended until only the correct socket is pulled from its tray. If a group is running, all sockets associated with the parameters in the group must be pulled. EYFR03 User Manual 62 of 110 v1.6.0...
Inputs used: 1 per tool This input is used along with a Tool X Accept input to define an input tool within the EYFR03. The reject input is not required, but can be used if the external device reports reject conditions that should be monitored.
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The number of required outputs depends on the maximum job that will be indicated. See the “Binary representation of active operations” section below for more details about how to assign this field. EYFR03 User Manual 64 of 110 v1.6.0 Chapter 5: Discrete I/O...
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Operation Complete Inputs used: 1 This output will be activated every time an operation completes. EYFR03 User Manual 65 of 110 v1.6.0 Chapter 5: Discrete I/O 20 January 2020...
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For example, with 3 outputs, you can only represent parameters 1-7, not any combination of 7 parameters. If an item past the maximum number of items is active, the outputs will show the low bits of the active item number’s binary representation. EYFR03 User Manual 66 of 110 v1.6.0...
Using Groups with Atlas Copco Open Protocol The group features of the EYFR03 are not defined directly in the protocol specification. Instead, they are represented as jobs when using this protocol. To reference a group instead of a job in one of the job commands, add 300 to the group number.
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Range: 0 to 99 Default: 0 This setting controls the value put in the Channel ID field of ACOP commands such as MID 0001 and 0061. EYFR03 User Manual 69 of 110 v1.6.0 Chapter 6: Atlas Copco Open Protocol 20 January 2020...
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Default: 1 This setting determines the mode used by the qualifier for Open Protocol connections. This setting should be left on the default unless specifically advised otherwise by the factory. EYFR03 User Manual 70 of 110 v1.6.0 Chapter 6: Atlas Copco Open Protocol...
0241-0244 User data (subscribe/acknowledge/unsubscribe) 0250-0253 Selector socket info (subscribe/acknowledge/unsubscribe) 0254 Selector control green lights 0255 Selector control red lights 0260 Tool tag ID request EYFR03 User Manual 72 of 110 v1.6.0 Chapter 6: Atlas Copco Open Protocol 20 January 2020...
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Revisions Command 0300,0301 Histogram upload request/reply 0261-0264 Tool tag ID (subscribe/acknowledge/unsubscribe) 0400-0403 Automatic/Manual mode (subscribe/acknowledge/unsubscribe) 0410,0411 AutoDisable settings request/reply EYFR03 User Manual 73 of 110 v1.6.0 Chapter 6: Atlas Copco Open Protocol 20 January 2020...
1.16 (April 2014) and the associated CIP specification edition 3.16 (April 2014) Vendor-Specific Objects The objects described in this section are vendor-specific objects created by C.E. Electronics (vendor ID: 1321) to manage the configuration of the EYFR03 that does not map to existing open objects. Tool Object Class Code: 64 Hex The Tool Object represents a tool learned into an EYFR03 device.
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The tool is only forgotten by the qualifier.) 0x0E Get_Attribute_Single Returns the contents of the specified attribute 0x10 Set_Attribute_Single Modifies a single attribute EYFR03 User Manual 76 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
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Description of Service Code Class Instance 0x05 Reset Resets the parameter to factory defaults. 0x0E Get_Attribute_Single Returns the contents of the specified attribute. 0x10 Set_Attribute_Single Modifies a single attribute. EYFR03 User Manual 77 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
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Description of Service Code Class Instance 0x05 Reset Resets the group to factory defaults. 0x0E Get_Attribute_Single Returns the contents of the specified attribute. 0x10 Set_Attribute_Single Modifies a single attribute. EYFR03 User Manual 78 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
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Description of Service Code Class Instance 0x05 Reset Resets the job to factory defaults. 0x0E Get_Attribute_Single Returns the contents of the specified attribute 0x10 Set_Attribute_Single Modifies a single attribute EYFR03 User Manual 79 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
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Controller Settings Object Class Code: 68 Hex The Controller Settings Object represents the qualifier level settings for the EYFR03. Class Attributes Access Name Data Type Description of Attribute Semantics of Value Revision UINT Revision of this object Instance Attributes Access...
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Services Service Available in Service Name Description of Service Code Class Instance 0x0E Get_Attribute_Single Returns the contents of the specified attribute 0x10 Set_Attribute_Single Modifies a single attribute EYFR03 User Manual 81 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
Output (O->T) Connection Points The following connection points are used by the EYFR03 to take input data from the network. These connection points allow you to control the running operation of the qualifier. Other setting parameters may be configured through the vendor-specific objects.
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USINT Sets the batch size for the selected parameter. If Item Type is not 0 (Parameter), this value is ignored. If this value is 0, the parameter size stored in the EYFR03 will be used. SHORT_STRING Max length 100 Total size: 7-107 bytes...
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Total size: 24 bytes Note that the values in this point refer to tools, but the EYFR03 runs parameters. This means that you must select a parameter, group, or job using the tools you want to control with this connection point.
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Number of the parameter that produced the tightening Tightening Status BOOL Indicates if the last tightening was accepted as valid. Count USINT Number of results performed in the current batch for the parameter. EYFR03 User Manual 85 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
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Multi Number UINT Number of multi-parameter operation (job or group) currently running. Ignored if 0. Multi Type USINT Type of multi-parameter operation currently running: 1 – Group EYFR03 User Manual 86 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
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Description Tightening ID UDINT ID number of the last tightening Time Timestamp of the last tightening Multi Sequence UINT Sequence number of the running multi-parameter operation. Number EYFR03 User Manual 87 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
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ENGUNIT Unit used for torque fields Torque REAL Torque of the tightening just performed. Angle UDINT Angle of the tightening just performed. USINT[100] Total size: 130 bytes EYFR03 User Manual 88 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
In the EYFR01, the parameters were represented primarily as ‘A’ – ‘H’, but allowed 0 – 7 and ‘0’ – ‘7’. Since the EYFR03 starts at parameter 1 and does not have a parameter 0, an offset will be applied to the parameter value in the compatibility points. A value of ‘A’, ‘0’, or 0 in these connections will select parameter 1, a value of ‘B’, ‘1’, or 1 will select parameter 2;...
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Parameter USINT Selects a parameter for the EYFR03 to run. May be any value in the ranges 0-7, ‘0’-‘7’, ‘A’-‘H’ (see above for details). Values outside these ranges will cause the current parameter to be stopped and leave no parameter running.
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ASCII digits and decimal point (‘.’) representing the value. Not used by Max Torque CHAR[6] the EYFR03. Units USINT Character representing the units of the torque. Not used by the EYFR03. Angle CHAR[5] ASCII digits representing the value. Not used by the EYFR03. Min Angle CHAR[5] ASCII digits representing the value.
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Total size: 4 bytes EYFR03 User Manual 92 of 110 v1.6.0 Chapter 7: EtherNet/IPTM 20 January 2020...
Introduction This chapter describes the support for the ToolsNet Open Protocol in the EYFR03. Implementation of the protocol is according to ToolsNet Open Protocol version 3.2. The EYFR03 reports System Type as 3 and System Name as “EYFR03”. Configuration Options Figure 58: Network Settings Menu –...
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Station number Default: 1 Range: 0 to 9999 This setting controls the station number the qualifier reports to the ToolsNet server in identification and tightening packets. EYFR03 User Manual 95 of 110 v1.6.0 Chapter 8: ToolsNet 20 January 2020...
Besides the PFCS specific options listed below, be sure to set the general network options such as device IP address under the General settings. The main User Manual describes the process to set these options. EYFR03 User Manual 96 of 110 v1.6.0...
This setting determines if the qualifier will use a single machine id on the solicited connection or if it will use a separate machine id per parameter. When this setting is set to No, the machine ids for each parameter can be set from the IDs page. EYFR03 User Manual 97 of 110 v1.6.0...
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This setting controls the port the qualifier will use to establish a PFCS solicited connection. Unsolicited Port Default: 16102 Range: 0 to 65535 This setting controls the port the qualifier will use to establish a PFCS unsolicited connection. EYFR03 User Manual 98 of 110 v1.6.0 Chapter 9: PFCS Network Protocol 20 January 2020...
IDs page. Unsolicited Messages The EYFR03 allows the PFCS network to select parameters, groups, or jobs to be selected via the unsolicited messages. The device-specific data consists of a letter followed by a number of 1-3 digits.
This setting determines if PROFINET is enabled in the EYFR03. Please be aware that when enabling PROFINET, the IP address in the EYFR03 will be erased and will either need to be reentered through the menu or set by a PROFINET configuration tool.
When this value changes from false to true, the batch count of the currently running parameter on the interface is reset. Job Step BOOL When this value changes from false to true, the EYFR03 will Increment move to the next step in the active job. Ignored if Job Number is 0.
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Batch Decrement BOOL When this value changes from false to true, the EYFR03 will decrement the batch count. Ignored if the count is 0. CHAR[25] Sets the VIN to be used by the controller. Reserved USINT Padding byte to align structure. This field does not need to be listed in the PLC data type.
The EYFR03 can download configuration data, results and event logs to and upload configuration data and firmware from a USB drive. When a USB drive is plugged into the unit, it will switch from whatever screen it is on to the USB Menu.
When uploading the configuration, all existing settings will be overwritten with the new values. New tools referenced in the configuration file will need to be associated with the qualifier, as if learning them to the unit. EYFR03 User Manual 106 of 110 v1.6.0...
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Chapter 11: Firmware Updates EYFR03 User Manual 107 of 110 v1.6.0 Chapter 11: Firmware Updates 20 January 2020...
“Yes” for the firmware and then press the Upload soft key to start the upload. 7. When the upload is complete, the unit will restart. At this point, you may remove the USB drive. EYFR03 User Manual 108 of 110 v1.6.0 Chapter 11: Firmware Updates...
Be aware of interference from other devices such as microwaves, wireless barcode readers, fluorescent lighting, power cables, garage door openers, walkie talkies, cordless phones, wireless security hardware and Bluetooth devises that can interrupt the wireless signal EYFR03 User Manual 109 of 110 v1.6.0 Chapter 12: Product Specifications...