Kyocera Copystar CS 3011i Service Manual
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Kyocera Copystar CS 3011i Service Manual

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Table of Contents

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3011i
3511i
SERVICE
MANUAL
Published in September 2016
2RHSM
1
Rev.1

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Table of Contents
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Summary of Contents for Kyocera Copystar CS 3011i

  • Page 1 3011i 3511i SERVICE MANUAL Published in September 2016 2RHSM Rev.1...
  • Page 2 CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS. It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal. ATTENTION IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT.
  • Page 3 Revision history Revision Date Pages Revised contents 26 August 2016 CONTENTS Chenge: Item and Page number 1-2-10 Correction: Representation of procedure 1-2-23 Change: Add the connector holder 1-3-15, 1-3-17 Correction: Option Description Modify (hard disk added) 1-3-33 Correction: Change the description of switch in U031 Correction: U671 (DIMM →...
  • Page 4 This page is intentionally left blank.
  • Page 5 Safety precautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
  • Page 6 Safety warnings and precautions Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below: DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.
  • Page 7 1. Installation Precautions WARNING • Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current...................... •...
  • Page 8 2. Precautions for Maintenance WARNING • Always remove the power plug from the wall outlet before starting machine disassembly....• Always follow the procedures for maintenance described in the service manual and other related brochures............................• Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits.
  • Page 9 • Do not remove the ozone filter, if any, from the copier except for routine replacement....... • Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself......................•...
  • Page 10 This page is intentionally left blank.
  • Page 11 2RG/2RH CONTENTS 1-1 Specifications 1-1-1 Specifications ........................1-1-1 1-1-2 Part Names..........................1-1-9 (1) The main unit(Front side) ....................1-1-9 (2) The main unit(Rear side) ....................1-1-11 (3) Operation Panel......................1-1-12 1-1-3 Machine sectional plan ......................1-1-13 1-2 Installation 1-2-1 Installation environment......................1-2-1 1-2-2 Unpacking and setting of the machine ..................
  • Page 12 (2) Storage and handling of the drum ..................1-5-1 (3) Storage of the toner container ..................1-5-1 (4) How to tell a genuine Kyocera toner container..............1-5-2 1-5-2 OUTER COVERS ........................1-5-3 (1) Detaching and attaching the front cover................1-5-3 (2) Detaching and attaching the rear upper cover ..............
  • Page 13 2RG/2RH-1 1-5-4 Developer section ........................ 1-5-18 (1) Detaching and reattaching the developer unit ..............1-5-18 1-5-5 Drum section ........................1-5-21 (1) Detaching and reattaching the drum unit................ 1-5-21 (2) Detaching and attaching the charger roller unit.............. 1-5-23 1-5-6 Transfer/separation section ....................1-5-24 (1) Detaching and attaching the transfer roller unit..............
  • Page 14 2RG/2RH 2-2 Electrical Parts Layout 2-2-1 Electrical parts layout ......................2-2-1 (1) PWBs..........................2-2-1 (2) Switches and sensors....................... 2-2-3 (3) Others..........................2-2-6 2-3 PWBs 2-3-1 Main PWB..........................2-3-1 2-3-2 Engine PWB ........................2-3-11 2-3-3 Operation panel PWB 1 ....................... 2-3-27 2-3-4 Power supply PWB ......................
  • Page 15 2RG/2RH 1-1 Specifications 1-1-1 Specifications Main unit Specifications Items 30 ppm model 35 ppm model Type Desktop Printing Method Dry static electric transfer (laser) Cassette 52 to 163 g/m Paper (Less than A4/Letter), 230 μm(Postal card) Multi Pur- 45 to 256 g/m Weight pose Tray 52 to 163 g/m...
  • Page 16 2RG/2RH Specifications Items 30 ppm model 35 ppm model Separation system Small diameter separation and separation needle (Impressing DC voltage) Cleaning system Counter blade system Charge erasing system Exposure by cleaning lamp (LED) Heat and pressure fusing with the heat roller and the press roller Fusing system Heat source: halogen heater Abnormally high temperature protection devices: thermostat...
  • Page 17 2RG/2RH Copy Functions Specifications Items 30 ppm model 35 ppm model A4/Letter 30 sheets/min 35 sheets/min A4R/Letter R 22 sheets/min 26 sheets/min A3/Ledger 15 sheets/min 17 sheets/min Copy Speed B4/Legal 15 sheets/min 17 sheets/min 30 sheets/min 35 sheets/min 20 sheets/min 24 sheets/min 15 sheets/min 17 sheets/min...
  • Page 18 2RG/2RH Printer Functions Specifications Items 30 ppm model 35 ppm model Printing Speed Same as Copying Speed. First Print Time Less than 4.2 seconds (Except the system safety time after the main power (The main unit cassette switches on) paper feed, A4) Resolution 600×600dpi Windows XP, Windows Server 2003, Windows Vista, Windows 7, Windows...
  • Page 19 2RG/2RH Document Processor Specifications Items Automatic 2-Sided dual scan DP-7120 DP-7110 Type DP-7100 Document feed method Automatic feed Supported Original Types Sheet originals Maximum: A3/Ledger (297 × 432 mm) (Long-sized: 297 × 1,900 mm) Minimum: Minimum: Minimum: Paper Size A6-R/Statement-R A5-R/Statement-R A6-R/Statement-R (105 ×...
  • Page 20 2RG/2RH Large Capacity Feeder (1,500-sheet × 2) Items Specifications Feed & reverse roller system Paper Supply Method (Store Sheets: 3,500 sheets(64 g/m²) / 3.000 sheets(80g/m²)) Paper Size A4, B5, Letter Paper weight: 60 to 256 g/m² Supported Paper Media types: Plain, Recycled, Thick Dimensions 590 ×...
  • Page 21 2RG/2RH 3,000-Sheet Finisher Items Specifications Number of Trays 2 tray A3, B4, B5-R, 216×340 mm, Ledger, Legal, Executive, Oficio II, Folio, 8K, Tray A 16K-R: 1,500 sheets (Non-Sta- A4-R, A4, B5, Letter-R, Letter, 16K: 3,000 sheets pling) A5-R, B6-R, Statement-R: 500 sheets Paper Size 80 g/m A3, A4-R, A4.
  • Page 22 2RG/2RH Punch Unit (For 1,000-Sheet/3,000-Sheet Finisher option) Items Specifications A3, A4-R, A4, A5-R, B4, B5-R, B5, Ledger, Letter-R, Letter, Legal, State- Utilized possible paper size ment-R, Folio, 8K, 16K-R, 16K Paper thickness 45 to 300 g/m Plain, Preprinted, Bond, Recycled, Letterhead, Color, Thick, Coated, High Media type Quality, Custom 1 to 8 Mailbox (3,000-Sheet Finisher option)
  • Page 23 2RG/2RH 1-1-2 Part Names (1) The main unit(Front side) Figure 1-1-1 1. Cassette 7. Inner Tray 2. Paper Width Guides 8. Operation Panel 3. Paper Length Guide 9. USB Memory Slot 4. MP Tray 10. Main Power Switch 5. MP sub tray 11.
  • Page 24 2RG/2RH Figure 1-1-2 12. Toner waste box 20. Toner Container 13. Toner waste box (Spare) 21. Drum unit 14. Front Cover 22. Developer unit 15. Right Cover 1 23. Toner Container lever 16. Right Cover 2 24. Developer Stopper 17. Transfer roller 25.
  • Page 25 2RG/2RH (2) The main unit(Rear side) Figure 1-1-3 26. DP link connector cover 32. Option Interface Slot 27. Scanner lock cover Slot 1 28. Coin vendor connector 33. Network interface 29. Cassette heater switch Connectors 30. Inlet connector 34. USB port 31.
  • Page 26 2RG/2RH (3) Operation Panel Figure 1-1-4 1. [Home] key: Displays the Home screen. 2. [Numeric Keypad] key: Displays numeric keys on the touch panel. 3. Function Key: These keys enable various functions and applications, including copy and scan, to be registered.
  • Page 27 2RG/2RH 1-1-3 Machine sectional plan Light path Paper path Paper path (option) Figure 1-1-5 1. Cassette 1 5. Multi Purpose paper feed 11. Toner Container 2. Cassette 1 paper feed sec- section 12. Fuser unit tion 6. Conveying section 13. Eject section 3.
  • Page 28 2RG/2RH 1-2 Installation 1-2-1 Installation environment 1. Temperature: 50 to 90.5°F (10 to 32.5 °C) 2. Humidity: 15 to 80%RH 3. Usable power source: 100V AC, 13.0A 120V AC, 11.6A 220-240V AC, 6.3A 4. Frequency fluctuation: 50Hz+/-2% or 60Hz+/-2% 5. Installation location Avoid the place exposed direct sunlight and the strong lightning.
  • Page 29 2RG/2RH 1-2-2 Unpacking and setting of the machine (1) Installation procedures Start Connect the power cord Unpack Execution of initial-setting operation Remove the tapes and spacer Execution of mentenance item U952 Install the optional paper feeder Set cassette heater control Load paper (maintenance item U327) Install the toner container...
  • Page 30 2RG/2RH Machine unpacking Figure 1-2-2 Unpacking 1. Skid 9. Accessory box 17. Upper pad 2. Hinge 10. Inner pad front left 18. Install guide etc. 3. Bottom pad right front 11. Inner pad front right 19. Plastic bag 4. Bottom pad right rear 12.
  • Page 31 2RG/2RH Removal of the fixed tape and the spacer. Tape 1. Peel off two tapes and remove the pro- Protective PAD tective PAD. 2. Peel off two tapes and remove the paper. 3. Peel off four tapes and two protective Tape sheets of the main unit.
  • Page 32 2RG/2RH Paper Feeder installment 1. In case of attaching the operational paper feed, install it. * : Refer the setting procedure of paper feed if you want to see the detail. Main body Paper feeder Figure 1-2-5 Loading Paper Paper 1.
  • Page 33 2RG/2RH 3. Adjust the paper length guide on the paper length. Paper length guide Figure 1-2-7 4. Set the paper in the cassette Paper Cassette 5. Insert the cassette size plate. 6. Push in quietly the cassette. Cassette size plate Figure 1-2-8 1-2-6...
  • Page 34 2RG/2RH Toner Container installment 1.Open the front cover. 2.Turn the toner container vertically, beat the upper section more than five times. Reverse high and low, beat the upper section more than five times. Toner container Figure 1-2-9 3.Turn the toner container vertically, shake the upper section more than five times.
  • Page 35 2RG/2RH 4. Shake the toner container in sideways five or six times. Toner container Figure 1-2-11 5. Push in the toner container along the CLICK! guide of the main unit. * Push in the back till being locked. Toner container Figure 1-2-12 1-2-8...
  • Page 36 2RG/2RH The change of Cassette heater switch 1. Remove the cover of the cassette heater switch. 2. Change the cassette heater switch. * In case of only using the cassette heater switch, switch ON. 3. Attach the removed switch cover. Cassette heater switch Switch cover Figure 1-2-13...
  • Page 37 2RG/2RH-1 The release of the scanner lock Scanner lock 1. Remove the scanner lock cover with a cover flat-bladed screwdriver. 2. Reinstall the cover in the opposite direction, so both arrows face each other. * : Release the lock of the scanner unit. Flat screw * : If not releasing the lock, the error mes- driver...
  • Page 38 2RG/2RH The execution of toner installment 1.Turn the main power switch ON. The toner install is started. * It takes about ten minutes till the state which is to be able to copy in the initial power ON. 2.If the toner installation completes, the drive stops. The execution of Maintenance mode U952 1.
  • Page 39 2RG/2RH Release of the maintenance mode 1.Input "001" using the numeric keys and press the [Start] key. Output each kind of setting report for user, 1.Select "report output" from the system menu and can output each setting report of the user. The execution of the test copy.
  • Page 40 2RG/2RH (2) Default setting of the copy mode. The machine in case of the factory shipment is set as following. The maintenance mode Default setting in the Contents factory shipping U250 The setting or the clear of the maintenance 600000 counts preset value 300000 300000...
  • Page 41 2RG/2RH 1-2-3 Optional configuration (1) DP-7110 (1) DP-7100 (1) DP-7120 (2) MT-730(B) (1) PLATEN COVER TYPE E (3) DF-791 (8) NK-7100 (4) DF-7120 (5) PH-7B (6) PF-791* (7) PF-810* *: In case of attaching the next option, it needs to attach the metal fitting of the fall prevention : PF-791, PF- 1-2-14...
  • Page 42 2RG/2RH Card Authentication kit (B) (10) FAX System 12 (13) IB-35 (15) DT-730(B) (11) IB-50 (14) HD-12 Software option (16) Internet FAX Kit(A) (17) Data Security Kit(E) (18) UG-33 (12) IB-51 (19) UG-34 (20) Scan extension kit(A) 1-2-15...
  • Page 43 2RG/2RH 1-2-4 Installing the optional equipment (1) SD/SDHC memory card Reading the SD/SDHC memory Card The contents of the SD/SDHC memory card are read into the main unit after turning the power on. SD/SDHC memory card installation 1. Turn off the main unit and disconnect the power cord and all interface cables. * : Before inserting the memory card, make sure that the power switch is turned off.
  • Page 44 2RG/2RH (2) Hard Disk (HD-12): KDA standard Installation of the hard disk requires the following parts. Parts Number Parts number Hard Disk (HD-12) 1503RS0UN0 (Product) Procedures 1. Turn off the main unit and disconnect the power cord and all interface cables. 2.
  • Page 45 2RG/2RH 4. Connect two connectors of the cables to the hard disk. 5. Latch two hooks on the aperture and attach the hard disk with four screws (M3x8). Hook Screw Screw aperture Connectors Screw Screw Hard disk Figure 1-2-20 1-2-18...
  • Page 46 2RG/2RH 6. Connect two connectors of the hard disk to two connectors of the main PWB. 7. Fix the wire with three wire saddles. Wire saddles Connectors Main PWB Figure 1-2-21 8. Reattach the parts in the original position. * : When installing a new HDD, it is automatically formatted at the first start-up. * : The memory LED blinks when forming a preview image in an HDD after restart if data exists in the FAX box.
  • Page 47 2RG/2RH (3) Installation of attaching Gigabit Ethernet extension kit Giga Ethernet extention kit installation requires the following parts. Parts Number Parts number Gigabit Ethernet extension kit (IB-50) 1505JV0UN0 (Product) (4) Wireless LAN interface installation Wireless LAN interface installation requires the following parts. Parts Number Parts number...
  • Page 48 2RG/2RH 3. Insert the kit PWB along the OPT2 gulf, fix to two pins which detached in step 2. * : Do not touch directly to the terminal of the Gigabit ethernet board kit PWB. In case of inserting the kit PWB, hold the top and bottom or the protuberance of the PWB.
  • Page 49 2RG/2RH (5) Wireless LAN interface (IB-35) Wireless LAN interface installation requires the following parts. Parts Number Parts number Wireless LAN interface kit (IB-35) 1503RR0UN0 (Product) Bundled parts of Wireless LAN interface PWB unit ..............1 pc Screw (M3x8)............1 pc Procedures 1. Turn off the main unit and disconnect the power cord and all interface cables. 2.
  • Page 50 2RG/2RH-1 5. Insert the connector of WiFi PWB into the controller box. 6. Connect the WiFi PWB connector into the main PWB connector. * : Insert the connector while aligning the white part of the main PWB to the outer shape of the connector holder WiFi PWB Connector...

  • Page 51: Table Of Contents

    2RG/2RH (6) Document table (DT-730(B)) Document table installation requires the following parts. Parts Number Parts number Document table (DT-730(B)) 1902LC0UN2 (Product) Bundled parts of Document table Tray stay ..............1 pc Tray mounting plate ..........1 pc Tray cover ..............1 pc Tray lower cover............1 pc Tray fixing plate............1 pc Sheet................2 pc Pin................2 pc...

  • Page 52: Tray Stay

    2RG/2RH 3. Insert the mounting plate into the tray stay by using two screws. Screw Tray mounting Tray stay Screw plate Figure 1-2-30 4. Attach the tray cover to the tray stay by using four screws. Screws Screws Tray cover Tray stay Figure 1-2-31 1-2-25...

  • Page 53: Tray Lower Cover

    2RG/2RH 5. Attach the tray lower cover. 6. Fix the tray lower cover by using two pins. Tray lower cover Screw Screw Figure 1-2-32 7. Affix the two sheets on the document table. Sheet Sheet Document table Figure 1-2-33 1-2-26...
  • Page 54 2RG/2RH (7) Numeric Keypad (NK-7100 / NK-7110) Numeric Keypad installation requires the following parts. Parts Number Parts number Numeric Keypad (NK-7100) *1 1903RT0UN0 (Product) Numeric Keypad (NK-7110) *2 1903RT0US0 (Product) *1: Except KDA, *2: KDA only Bundled parts of Numeric Keypad Numeric Keypad ............1 pc Numeric Keypad cover..........1 pc Screw (M3x8)............2 pc...
  • Page 55 2RG/2RH 4. Connect the connector of the numeric keypad to the connector of the operation unit. Operation unit connector Numeric keypad Connector Figure 1-2-35 5. Latch two hooks on the cut-out of the operation unit, and then attach the numeric keypad by using two screws.
  • Page 56 2RG/2RH 6. Slide the cover in the direction of the arrow and latch two hooks, and attach by using one screw which removed in step 2. Hook Screw Hook Screw Cover Figure 1-2-37 7. Affix the label on the numeric keypad. (Except 120v model) Label Numeric keypad Figure 1-2-38...
  • Page 57 2RG/2RH (8) USB keyboard (Except 100V model) Bundled parts of Keyboard holder 10 Upper keyboard mounting bracket......1 pc Lower keyboard mounting bracket......1 pc Upper keyboard cover..........1 pc Lower keyboard cover..........1 pc Upper lid..............1 pc Lower lid..............1 pc Hook-and-loop fastener ...........2 pairs Binding band ............1 pc Screws (M3x8 S-tite) ..........6 pcs...
  • Page 58 2RG/2RH 3. Raise the operation panel. 4. Detach the screw and remove the operation panel lower cover. Operation panel lower cover Screw Figure 1-2-40 5. Twist in front of the A section of the card reader cover, remove to pull in the left direction. Card reader cover Figure 1-2-41 6.

  • Page 59: Upper Keyboard Mounting Bracket

    2RG/2RH 7. Latch two hooks of the lower keyboard mounting on two apertures. 8. Attach the lower keyboard mounting bracket by using two screws A(M4x8). 9. Fix the arms of the lower keyboard mounting bracket by using two screws B(M4x14). Lower keyboard mounting bracket Screw A Screw B...

  • Page 60: Upper Keyboard Cover

    2RG/2RH 12. Attach the lower cover C on the keyboard mounting bracket by using two screws. Screw Screw Lower cover C Upper keyboard mounting bracket Figure 1-2-46 13. Attach to latch the hook of the lower cover A in the hole of the keyboard mounting bracket by using one svrew.

  • Page 61: Hook-And-Loop Fastener

    2RG/2RH 15. Put two hooks and the protrusion together and attach the upper cover to the lower keyboard mounting bracket. 16. Fix the upper cover to the lower keyboard mounting bracket by using the one screw. Screw Upper cover Protrusion Hooks Lower keyboard mounting bracket...

  • Page 62: Screws (M3X8 S-Tite Black)

    2RG/2RH (9) Coin Vendor installation(100V model only) Coin vendor installation requires the following parts. Parts Number Parts number Coin Vendor (CV-1/ACV-1) - (Product) Bundled parts of Coin Vendor Coin Vendor .............1 pc Vendor wire ..............1 pc Vendor base.............1 pc Screws (M4x6) ............4 pcs Spring washer screw M4x8 ........1pc Procedures 1.
  • Page 63 2RG/2RH 5. Detach two screws and remove the concealing lid. Screw Screw Concealing lid Figure 1-2-54 6. Pass the vendor cable through the aperture of IF mounting. 7. Fix the vendor cable by using two screws which removed in step 5. Vendor cable connector Aperture of IF mounting Screw...
  • Page 64 2RG/2RH 10. Attach the rear cover by using seven screws. 11. Connect the signal wire of the coin vendor to the connector of the vendor wire. 12. Turn the power switch on and enter the maintenance mode. 13. Execute maintenance mode U206 and set "Coin vendor attachment". Execute continuously each detail setting.
  • Page 65 2RG/2RH (10) card reader installation ID card reader installation requires the following parts. Parts Number Parts number Card label 302ND3423_ (Bundled main unit) <Procedures> 1. After checking to press the power Operation panel lower cover source key, put out the power source lamp and memory lamp, turn the main Screw power switch OFF and unplug the...
  • Page 66 2RG/2RH winding portion 4. Insert the card reader into the card reader holder. 5. Wind the extra USB cable in the wind- winding portion ing portion. 6. Connect the winding portion. card reader USB cable card reader holder Figure 1-2-60 7.
  • Page 67 2RG/2RH Activating Card Authentication Note Need the License Key in the introduction procedure. If access the designated website of your dealer or service representative, and register the "Machine No." indicated on your machine and the "Product ID" indicated on the License Certificate ,the License Key will be issued. 1.
  • Page 68 2RG/2RH (11) Handset attaching (11-1) When attaching the main unit directly Handset installation requires the following parts. Parts Number Parts number Handset 1909AG9JP0 (Product) Bundled parts of handset Handset..............1 pc Handset holder............1 pc Handset mounting plate ...........1pc Protection cover ............1pc 2 pcs Telephone wire............1 pc Modular cord ............1 pc...

  • Page 69: Handset Holder

    2RG/2RH Handset holder 3. Connect the connector of the telephone wire to the handset holder. 4. While stretch the telephone wire, insert Cable guide it into the cable guide. Telephone wire Connector Figure 1-2-63 5. Put two pins into the catches at the backside of the handset holder,slide it toward you and fix it.

  • Page 70: Handset Mounting Plate

    2RG/2RH 6. Attach the protection cover to the hand- set mounting plate. Protection cover Handset mounting plate Figure 1-2-65 Telephone wire 7. Connect the telephone wire to the handset. * : Insert the telephone wire into between the handset holder and main unit. Handset Handset holder Main unit...
  • Page 71 2RG/2RH 8. Connect the modular code to the con- nector of the main unit left side . Main unit Modular code Connector Figure 1-2-67 9. Connect the modular cord to the another handset holder. Modular code Handset holder Figure 1-2-68 1-2-44...

  • Page 72: Modular Cord

    2RG/2RH (11-2) In case installing the document table Handset installation requires the following parts. Parts Number Parts number Handset 1909AG9JP0 (Product) Document table 1902LC0UN1 (Product) Bundled parts of handset Handset..............1 pc Handset holder............1 pc Handset mounting plate ...........1pc Protection cover ............1pc Pin................2 pcs Telephone wire............1 pc Modular cord ............1 pc...
  • Page 73 2RG/2RH <Procedures> 1. After checking to press the power source key, put out the power source lamp and memory lamp, turn the main power switch OFF and unplug the Scanner right cover power plug. 2. Attach the tray stay to the scanner right Tray stay cover by using two screws (M4×14).
  • Page 74 2RG/2RH 3. Insert the tray mounting plate into the tray stay and attach by using two screws (M4×8). Tray mounting plate Figure 1-2-70 1-2-47...
  • Page 75 2RG/2RH Screws 4. Attach the tray cover to the tray stay with four screws (M4×8). Screws Tray cover Figure 1-2-71 Pins 5. Remove two nuts and two pins from the handset mounting plate. 6. Attach two removed nuts and two pins to the mark A location of the tray mount- ing plate.
  • Page 76 2RG/2RH 7. Connect the modular code to the con- nector of the main unit left side . Main unit Modular code Connector Figure 1-2-73 8. Connect the modular cord to the another handset holder. Modular code Handset holder Figure 1-2-74 1-2-49...
  • Page 77 2RG/2RH 9. Put two pins into the catches at the backside of the handset holder,slide it toward you and fix it. Handset holder Pins Figure 1-2-75 Separator cover 10. Cut the separator cover of the tray lower cover by using the nipper, etc. Tray lower cover Figure 1-2-76 1-2-50...
  • Page 78 2RG/2RH Tray lower cover 1-2-51...
  • Page 79 2RG/2RH 11. Attach the tray lower cover. 12. Fix the tray lower cover by using two pins. Figure 1-2-77 1-2-52...
  • Page 80 2RG/2RH 13. Affix the sheet on the left side of docu- ment table. Document table Sheet Figure 1-2-78 14. Connect the telephone wire to the Handset handset holder. Handset holder Telephon wire Figure 1-2-79 1-2-53...
  • Page 81 2RG/2RH 1-2-5 About Optional Applications application Data Security Kit Internet FAX kit Card Authentication Kit*1 Emulation upgrade kit ThinPrint Option*1 *1: This can be used on a trial basis for a limited time. * : Restrictions such as the number of times the application can be used during the trial period differ depending on the application.
  • Page 82 2RG/2RH 1-2-6 Initializing procedures after installing the FAX system 1. Connect the power plug of the main unit to the outlet and turn the power on. 2. Input "10871087" using the numeric keys to enter the maintenance mode. 3. Input "600" using the numeric keys and press the [Start] key. 4.
  • Page 83 2RG/2RH This page is intentionally left blank. 1-2-56...
  • Page 84 2RG/2RH 1-3Maintenance mode 1-3-1 Maintenance mode The machine is equipped with a maintenance function which can be used to maintain and service the machine. (1) Executing the maintenance mode Start Enter “10871087” using Maintenance mode is entered. the numeric keys. Enter the maintenance item The maintenance item is selected.
  • Page 85 2RG/2RH (2) Maintenance modes list Section Maintenance item Outline General U000 Output Maintenance Report Printing the reports and exporting them to a USB memory U001 :Exit Maintenance Mode Exiting from the maintenance mode U002 Set Factory Default Initializing to the factory-default setting U003 Set Telephone Number for Service Sets the telephone number of the service per- Call...
  • Page 86 2RG/2RH Section Maintenance item Outline Optical U072 Adjusting the DP original center Adjusting the center line for DP scanning U073 Scanner motor operation check Move the scanner in the set condition U074 Adjusting the DP input characteris- Sets the DP image scanning density tics U087 Setting the DP scanning position Change the scanning position as the corrective...
  • Page 87 2RG/2RH Section Maintenance item Outline Opera- U200 All LEDs lighting Light all the LEDs on the operation panel tion sec- U201 Initializing the touch panel Correct the X and Y axis position of the touch tion / panel Support U203 Check DP operation Checking the DP paper conveying operation equip- with the DP alone...
  • Page 88 2RG/2RH Section Maintenance item Outline Mode U332 Adjusting the black coverage coeffi- Setting the coefficient of the custom size Setting cient U340 Setting the applied mode Sets the memory allocation U341 Printer cassette setting Sets the cassette to printer output only U343 Duplex priority mode Switches the duplex printing priority mode U345 Setting the value for maintenance...
  • Page 89 2RG/2RH Section Maintenance item Outline U615 System 6 Sets the size to print at FAX reception and received image size U620 FAX system Sets the signal detection method for remote switching U625 Communication settings Sets the auto redialing interval and the number of times of auto redialing U630 Communication control procedures Setting the FAX communication...
  • Page 90 2RG/2RH Section Maintenance item Outline Others U917 Read/Write Backup Data Reading/writing the backup data to a USB mem- U920 Billing counter Displays the billing count U927 Clearing all the billing/life counters Clearing the billing count and machine life count U928 Machine life counter Displays the machine life count U930 Clear the main charger roller counts Displaying/setting the counts...
  • Page 91 2RG/2RH (2-1) Content of each maintenance mode U000 Output Maintenance Report (Message: Output Maintenance Report) Contents Prints the list of the current settings of the maintenance items, paper jam and service call error occur- rences. Output the event log and service status page. Also, sends output data to a USB memory.
  • Page 92 2RG/2RH Detail of event log Event Log XXXXXXXXXXXXXXXX TASKalfa 3511i 2016/03/19 15:15 Firmware version 2RH_2000.001.133 2016.02.02 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] (6 ) Machine No.:Z2C5Y00100 Life Count:100000 Paper Jam Log Maintenance Log Count. Event Descriprions Date and Time Data and Time Count. Item.
  • Page 93 2RG/2RH Event Log XXXXXXXXXXXXXXXX TASKalfa 3511i 2016/03/19 15:15 Firmware version 2RH_2000.001.133 2016.02.02 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] Machine No.:Z2C5Y00100 Life Count:100000 (11) Counter Log J0000: J4302: J0100: J4303: J0101: J4304: J0104: J4309: J0105: J9000: J0106: J9004 J0107: J9010: J0110: J9060: J0111: J9061: J0211: J9062: J0212:...
  • Page 94 2RG/2RH Description of event log Items Contents System version System date Engine firmware version Engine boot version Operation panel firmware version Machine serial number Paper Jam Log Count. Event Descriptions Date and Time Record 1 to 16 of occur- The total page count at the Log code ( 5 types in hexa- Date and rence.
  • Page 95 2RG/2RH Items Contents Paper Jam Log cont. (d) Detail of paper type (Hexadecimal) 01: Plain 0A: Color 15: Custom 1 02: Transparency 0B: Prepunched 16: Custom 2 03: Preprinted 0C: Envelope 17: Custom 3 04: Labels 0D: Cardstock 18: Custom 4 05: Bond 0E: Coated 19: Custom 5...
  • Page 96 2RG/2RH Items Contents Maintenance Log Count. item Date and Time Remembers 1 to 8 of Total page count at the Maintenance item code (1- Date and occurrence of unknown time of the replacement of byte value to indicate 2 time of toner detection.
  • Page 97 2RG/2RH Contents (10) Toner Log Count. Item. Serial Number Date and Time Remembers 1 to 5 of The total page count at the log code Date and occurrence of unknown time of the request of toner First 1byte(Replacing item) time of toner detection.
  • Page 98 2RG/2RH-1 Detail of service status page Service Status Page [XXXXXXXXXX] 2016/03/03 15:15 TASKalfa 3511i Firmware version 2RH_2000.000.001 2016.02.20 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] Controller Information Memory status (38) FRPO Status Total Size 4.0 GB User Top Margin A1+A2/100 0.00 Time User Left Margin A3+A4/100 0.00 (10)
  • Page 99 2RG/2RH Service Status Page [XXXXXXXXXX] 2016/03/03 15:15 TASKalfa 6052ci Firmware Version 2ND_2000.001.133 2016.02.20 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] Controller Information Engine Information (45) NVRAM ersion _CI04709_CI04709 Print Settings (46) FAX Slot1 2NM_1200.001.089 (43) MP Tray Priority Auto Feed FAX BOOT Version 2NM_5000.001.006 (44) FAX APL Version 2NM_5100.004.001...
  • Page 100 2RG/2RH-1 Items Contents Firmware Version Machine serial number System date Engine firmware version Engine boot version Operation panel firmware version Total memory size (10) Local time zone (11) Report output date Day/Month/Year hour : minute (12) NTP server name (13) Whether the DP is installed or not Installed/Not Installed (14)
  • Page 101 2RG/2RH Items Contents (32) Cleared date and output date (33) Coverage on the last output page (34) Number of rings 0 to 15 (35) Number of rings before automatic 0 to 15 switching (36) Number of rings before connecting to 0 to 15 the answering machine (37)
  • Page 102 2RG/2RH Items Contents (54) Life counter (cassette 1) Machine life/MP tray/Cassette 1/Cassette 2/Cassette 3/ Cassette 4/Duplex Life counter (cassette 2) Drum unit/Transfer roller unit/Developer unit/Charger roller/Fuser unit Life counter (cassette 3) Maintenance kit (55) Panel lock information F00: OFF F01: Partial lock1 F02: Partial lock2 F03: Partial lock3 F04: Full lock...
  • Page 103 2RG/2RH Items Contents (73) Media type attributes Weight settings Fuser settings 1 to 28 (Not used: 18, 19, 20) 0: Light 0: High 1: Normal 1 1: Middle *: For details on settings, refer to 2: Normal 2 2: Low MDAT command in "Prescribe 3: Normal 3 3: Vellum...
  • Page 104 2RG/2RH Items Contents (99) Data sanitization information FAX Board/Main Memory/Panel Memory/SSD/Executed time 1: Success 0: Fail -: Not performed or Not installed (100) Toner low setting 0: Disabled 1: Enabled (101) Toner low detection level 0 to 100 (%) (102) banner print affirmation displays to set.
  • Page 105 2RG/2RH U001 :Exit Maintenance Mode (Message:Exit Maintenance Mode) Contents Exits the maintenance mode and returns to the normal copy mode. Purpose Exit the maintenance mode. Method 1.Press the [Start] key. 2.The normal copy mode is entered. U002 Set Factory Default (Message: Set Factory Default) Contents Sets the machine initial setting values to the factory default.
  • Page 106 2RG/2RH U003 Set Telephone Number for Service Call (Message: Set Telephone Number for Service Call) Contents Sets the phone number indicated at the service call error. Purpose Execute to set the service telephone number at the installation of the machine. Setting 1.Press the [Start] key.
  • Page 107 2RG/2RH U010 Set Maintenance Mode ID (Message: Set Maintenance Mode ID) Contents Change the maintenance mode ID for service. Purpose Modify maintenance mode ID for service for more security. Method 1.Press the [Start] key. 2.Select the item to set. Items Contents New ID Enter a new 8-digit maintenance ID...
  • Page 108 2RG/2RH U018 Check Firmware Checksum (Message: Check Firmware Checksum) Contents Verifies that the firmware is not falsified3. Purpose Re-calculate the checksum to verify the firmware is not falsified. Method 1.Press the [Start] key. Items Contents Expected Displays the checksum expected value Result Displays the checksum calculation Execute...
  • Page 109 2RG/2RH U019 Firmware Version (Message: Firmware Version) Contents Displays the firmware version installed in each PWB. Purpose Check the firmware version installed in each PWB Method 1.Press the [Start] key. *: The firmware version is displayed. 2.Change the screen using the [▲][▼] key. Items Contents Main firmware...
  • Page 110 2RG/2RH Items Contents Fax APL2 Fax APL2 Fax Boot2 FAX Boot2 Fax IPL2 Fax IPL2 Application Name 01 Application 1 firmware Application Name 02 Application 2 firmware Application Name 03 Application 3 firmware Application Name 04 Application 4 firmware Application Name 05 Application 5 firmware Application Name 06 Application 6 firmware...
  • Page 111 2RG/2RH U021 Initialize Memory (Message: Initialize Memory) Contents Initializes all settings, except those pertinent to the type of machine, namely each counter, service call error history and mode setting. Also, initializes the backup RAM according to the area specification selected in the maintenance mode U252 (Setting the destination).
  • Page 112 2RG/2RH U024 Format HDD (Message: Format HDD) Contents Initialize the HDD. Purpose Initialize the HDD when replacing the HDD in the field. Precautions The following settings are initialized if the HDD is initialized. System Menu (User Management, Job Accounting, Address Book, One Touch Key, Document Box, etc.),Shortcut key, Panel program.
  • Page 113 2RG/2RH U025 Firmware update (S) (Message: Firm Update(Security)) Contents Executes Firmware-Update from the USB memory while "Very High" is selected in the Security Level set- tings under the System Menu. Supplement Initiate the firmware upgrade by a service person by executing U025 while a USB memory is inserted Method 1.Press the [Start] key.
  • Page 114 2RG/2RH U026 Pulling Backup Data (Message: Pulling Backup Data) Contents Execute to retrieve backup data after replacing the main PWB. Purpose Restores the setting values backup from the HDD to the flash memory on the main PWB. Data is transferred from an SSD to another via a USB memory. Method 1.Press the [Start] key.
  • Page 115 2RG/2RH U030 Motor operation check (Message: Check Motor Operation) Contents Drive each motor. Contents Execute to check each motor's operation. Method 1.Press the [Start] key. 2.Select the motor to operate. 3.Press the [Start] key. *: Each operation starts. Items Contents Main Operate the main motor Exit(CW)
  • Page 116 2RG/2RH-1 U031 Check the conveying switch (Message: Check Conveying Switch) Contents Displays the on/off status of each switch and sensor to detect paper on the paper conveying path. Purpose Execute to check the conveying switches and sensors are operating correctly. Method 1.Press the [Start] key.
  • Page 117 2RG/2RH U032 Clutch operation check (Message: Check Clutch Operation) Contents Supply power to each clutch. Purpose Execute to check each clutch operation. Method 1.Press the [Start] key. 2.Select the clutch to operate. 3.Press the [Start] key. *: Each operation starts. Items Contents Feed 1...
  • Page 118 2RG/2RH U033 Solenoid operation check (Message: Check Solenoid Operation) Contents Supply power to each solenoid. Purpose Execute to check each solenoid's operation. Method 1.Press the [Start] key. 2.Select the solenoid to operate. 3.Press the [Start] key. *: Each operation starts. *: Select the motor before checking the motor rotation.
  • Page 119 2RG/2RH U034 Paper timing data adjustment (Message: Adjust Paper Timing Data) Contents Adjust the leading edge registration or center line. Purpose Executed if there is a regular error between the leading edges of the copy image and original. Adjusted if there is a regular error between the center lines of the copy image and original. Method 1.Press the [Start] key.
  • Page 120 2RG/2RH Precautions Check the copy image after the adjustment. If the image is still incorrect, adjust the following in the mainte- nance mode. U034 > U066(P.1-3-47) > U071(P.1-3-51) Adjustment: LSU Out Left 1.Select the item to adjust. 2.Press the [System Menu] key. 3.Press the [Start] key to output a test pattern.
  • Page 121 2RG/2RH U035 Folio size setting (Message: Adjust Folio Size) Contents Changes the printable area when copyng with Folio paper. Purpose Setting the actual size of Folio to use prevents the image dropout at the trailing edge or right/left edges. Method 1.Press the [Start] key.
  • Page 122 2RG/2RH U037 Fan motor operation check (Message: Check Fan Motor Operation) Contents Drive each fan motor. Contents Execute to check each fan motor's operation. Method 1.Press the [Start] key. 2.Select the fan motor to operate. 3.Press the [Start] key. *: Each operation starts. Items Contents Operate all the fan motors...
  • Page 123 2RG/2RH U051 Registration paper loop amount adjustment (Message: Adjust Paper Loop Amount) Contents Adjusts the paper loop amount. Purpose The leading edge of the image may drop, image position may shift irregularly or paper is folded in a Z- shape. *: Use to check/adjust skew feed.
  • Page 124 2RG/2RH 5.By using the [+] [-] keys or the numeric keys, change the setting value. For the copy example 1, increase the value. For the copy example 2, decrease the value. *: When the setting value is increased, the paper loop amount increase, and it decreases when the set- ting value is decreased.
  • Page 125 2RG/2RH U053 Adjusting the motor speed (Message:Adjust Motor Speed) Contents Execute the motor speed fine tuning. Purpose No need to change the basic settings. Change the set value when an image failure occurs. Method 1.Press the [Start] key. 2.Select the item to adjust. *: The screen for adjusting is displayed.
  • Page 126 2RG/2RH U061 Lamp lighting check (Message: Check Lamp ON) Contents Turns the exposure lamp on. Purpose Light the exposure lamp to confirm. Method 1.Press the [Start] key. 2.Select the item to operate. Items Contents Turns the exposure lamp on Turn the CIS lamp on (when the simultaneous duplex scanning docu- ment processor is installed) 3.Press the [Start] key.
  • Page 127 2RG/2RH U063 Shading position adjustment (Message: Adjust Shading Position) Contents Changes the scanner shading position. Purpose Execute if the vertical white lines appears on the image and they are not improved after cleaning the shad- ing plate, namely there are scratches or dirt inside the shading plate. By changing the shading position, shading is available where there is no influence of dirt or scratch of the shading plate.
  • Page 128 2RG/2RH U065 Adjusting the magnification for table scanning (Message: Adjust Scanner Motor Speed) Contents Adjust the magnification in the main and sub scanning direction of the table scanning. Purpose Adjusts the magnification in the main and sub scanning direction of the table scanning if the above incor- rect Precautions The magnification adjustment in the main scanning direction could cause black streaks depending on the...
  • Page 129 2RG/2RH Adjustment: Sub Scan 1.By using the [+] [-] keys or the numeric keys, change the setting value. For the copy example 1, increase the value. For the copy example 2, decrease the value. *: When the setting value is increased, the image get longer, and it shortens when the setting value is decreased.
  • Page 130 2RG/2RH U066 Adjusting the table scanning timing (Message: Adjust Table Leading Edge Timing) Contents Adjusts the leading edge timing for the table scanning. Purpose Executed if there is a regular error between the leading edges of the copy image and original. Adjustment 1.Press the [Start] key.
  • Page 131 2RG/2RH U067 Adjusting the table scanning center line (Message: Adjust Table Center) Contents Adjusts the center line for the table scanning. Purpose Adjusted if there is a regular error between the center lines of the copy image and original. Adjustment 1.Press the [Start] key.
  • Page 132 2RG/2RH U068 DP scanning position adjustment (Message: Adjust DP Scan Position) Contents Adjusts the starting position for scanning originals from the DP. Execute test copy at the four scanning positions after adjustment. Purpose Adjust if the image fogging occurs because the scanning position is not proper when the DP is used *: Execute U071 to adjust the timing of the DP leading edge when the scanning position is changed.
  • Page 133 2RG/2RH U070 DP magnification adjustment (Message: Adjust DP Motor Speed) Contents Adjusting the magnification for DP scanning. Purpose Adjusted if the magnification is incorrect in the auxiliary scanning direction when the DP is used Adjustment 1.Press the [Start] key. 2.Press the [System Menu] key. 3.Place an original on the DP and press the [Start] key to make a test copy.
  • Page 134 2RG/2RH U071 Adjusting the DP leading edge Timing (Message: Adjust DP Leading Edge Timing) Contents Adjusts the DP original scanning timing. Purpose Adjusted if there is a regular error between the leading or trailing edges of the original and the copy image when the DP is used Method 1.Press the [Start] key.
  • Page 135 2RG/2RH Adjustment: Front Head/Back Head/CIS 1.By using the [+] [-] keys or the numeric keys, change the setting value. For the copy example 1, increase the value. For the copy example 2, decrease the value. *: When the setting value is increased, the image moves forward, and it moves backward when the set- ting value is decreased.
  • Page 136 2RG/2RH U072 Adjusting the DP original center (Message: Adjust DP Original Center) Contents Adjusts the DP original center line. Purpose Adjusted if there is a regular error between the center lines of the original and the copy image when the DP is used Adjustment 1.Press the [Start] key.
  • Page 137 2RG/2RH U073 Scanner motor operation check (Message: Check Scanner Motor Operation) Contents Simulate the scanner operation in any condition. Purpose Execute the scanner operation to check the abnormal operation and dust adhesion on the slit glass. Method 1.Press the [Start] key. 2.Select the item to execute.
  • Page 138 2RG/2RH U074 Adjusting the DP input characteristics (Message: Adjust DP Input) Description Sets the DP image scanning density Purpose Changes the setting if the background image appears when scanning bluish original or originals with slightly thick background Adjusts the image difference between the table scanning and DP scanning CIS scanning is not corrected.
  • Page 139 2RG/2RH U087 Setting the DP scanning position change operation (Message: Set DP Scanning Position Operation) Contents If dust can be detected by comparing the original trailing edge scanned data with the scanned data after the original feed, change the original scan position next time. Also, reduce the black lines by image correction.
  • Page 140 2RG/2RH U089 MIP-PG pattern output (Message: Output MIP-PG Pattern) Contents Select and output the MIP-PG pattern generated by the main unit. Purpose When adjusting the image scanning items, execute to check the machine status except the scanner section using the MIP-PG pattern output without image scanning process. Method 1.Press the [Start] key.
  • Page 141 2RG/2RH U091 White lines correction setting (Message: Set White Line Correction) Contents Set the error detection threshold for white lines correction and display the abnormal pixel count. Purpose Execute when replacing the CIS, DP main PWB or CIS roller. Setting 1.Press the [Start] key.
  • Page 142 2RG/2RH Method: Execute 1.Select [Execute]. 2.Press the [Start] key. *: Starts retaining the white reference data. 3.Press the [System Menu] key. 4.Set the gray original face-down on the document processor and set paper in the cassette. *: Match the original and paper size. 5.Press the [Start] key.
  • Page 143 2RG/2RH U099 Original size detection setting (Message: Set Original Size Detection) Description Sets the original size detection check and detection threshold Purpose Changes the detection threshold if the original size is often mis-detected with entirely dark originals (high density) or dark originals at edges only Changes the detection threshold.
  • Page 144 2RG/2RH Setting: B/W Level1 1.Select the item to set. 2.By using the [+] [-] keys or the numeric keys, change the setting value. Items Contents Setting range Initial Data setting varia- tion Original1 Sets the threshold to judge the original 0 to 255 Original2 Sets the threshold to judge the original...
  • Page 145 2RG/2RH U100 Main high voltage adjustment (Message: Adjust Main High Voltage Output) Contents Adjust the surface potential by changing the voltage impressed to the main charge roller. Purpose Change the set value to adjust the image when an image failure (background image) occurs. Method 1.Press the [Start] key.
  • Page 146 2RG/2RH Setting: Adj DC Bias 1.Select the item to set. 2.By using the [+] [-] keys or the numeric keys, change the setting value. *: When the setting value is increased, the image get thinner, and it gets thicker when the setting value is decreased.
  • Page 147 2RG/2RH U101 Primary transfer voltage adjustment (Message: Adjust 1st Transfer Voltage Output) Contents Set the primary transfer control voltage Purpose Change setting if a failure such as faint image, etc. occurs. Setting 1.Press the [Start] key. 2.Select the item to set. 3.By using the [+] [-] keys or the numeric keys, change the setting value.
  • Page 148 2RG/2RH U108 Separation Shift bias adjustment (Message: Adjust Separation Shift Bias) Description Adjust ON/OFF timing of the separation shift bias Purpose Execute when the poor paper separation occurs. Execution 1.Press the [Start] key. Display Content to adjust Setting Initial setting range Mode Mode setting...
  • Page 149 2RG/2RH U111 Drum drive time. (Message: Drum Driving Time) Contents Display the drum drive time which is used in the high voltage time correction. Purpose Execute to check the drum usage status. Method 1.Press the [Start] key. *: Display the drum drive time. Items Contents Display the Black drum drive time.
  • Page 150 2RG/2RH U118 Drum unit history (Message: Drum Unit History) Contents Displays the machine serial number and drum counter history. Purpose Execute to check the machine serial number and drum counter values. Method 1.Press the [Start] key. *: Select the item to refer to. Items Contents Displays the black drum history...
  • Page 151 2RG/2RH U130 Developer agent initial setting (Message: Set Toner Install) Contents Installs initial toner in the developer unit Purpose Insert the initial toner into the developer unit when arriving and replacing the new developer. Execution 1.Press the [Start] key. 2.Select [Execute]. *: The screen for executing is moved.
  • Page 152 2RG/2RH U136 Toner level detection setting (Message: Set Toner Near End Detection) Contents Execute the level setting of printable pages between toner near end and toner empty. Purpose Change the timing of detecting toner near end earlier than the current setting if the interval between toner near end and toner empty is too short.
  • Page 153 2RG/2RH U139 Temperature, humidity (Message: Temperature/Humidity) Contents Displays the machine inside and outside temperature and machine outside humidity. Purpose Check the machine inside and outside temperature and machine outside humidity. Method 1.Press the [Start] key. 2.Select the item to set. Items Contents Ext/Int...
  • Page 154 2RG/2RH U140 Developer bias adjustment (Message: Adjust Developing Bias) Contents Displays/changes each setting value of the developer bias. Purpose If an image failure (background image, etc.) appears, change the setting value to adjust the image. Execution 1.Press the [Start] key. 2.Select the item to set.
  • Page 155 2RG/2RH U147 Setting the toner applying mode (Message: Set Toner Apply Mode) Contents Mode selection for the operation to remove overcharged toner in the developer unit (Toner applying mode). Purpose Normally no need to change the setting. However change the mode when output in large quantities the usual low coverage originals(Reference: less than 1 %) *: Density is lowered if overcharged toner stays in the developer unit.
  • Page 156 2RG/2RH U150 Check Toner Sensor Operation (Message: Check Toner Sensor Operation) Contents Display the ON/OFF status each switch sensor status in relation to the toner. Purpose Execute to check if each switch sensor is operating correctly. Setting 1.Press the [Start] key. 2.Check the ON/OFF status of switch sensor.
  • Page 157 2RG/2RH U158 Developer counter (Message: Developing Unit Counter) Contents Displays the developer counter Purpose Execute to check the developer unit usage status. Method 1.Press the [Start] key. *: The developer count is displayed. Items Contents Displaying the developer counts Completion Press the [Stop] key.
  • Page 158 2RG/2RH U167 Clearing the fuser count (Message: Clear Fuser Counter) Contents Displays and clears the fuser count. Purpose Verify the fuser count after replacement. Also, clear the counts after replacement. Method 1.Press the [Start] key. *: The fuser count is displayed. 2.By using the [+] [-] keys or the numeric keys, change the setting value.
  • Page 159 2RG/2RH U199 Fuser temperature (Message: Fuser Temperature) Contents Fuser temperature is displayed. Purpose Execute to check the fuser temperature. Method 1.Press the [Start] key. *: Fuser temperature is displayed. Items Contents Heat Roller Edge 1 Displays the heat roller edge temperature (°C) Heat Roller Center Displays the heat roller center temperature (°C) Completion...
  • Page 160 2RG/2RH U201 Initializing the touch panel (Message: Initialize Touch Panel) Contents Adjusts touch panel detecting positions. Purpose Correct and confirm the touch panel detecting positions, when the panel PWB or the operation panel is replaced or if the detecting positions are not aligned. Maintenance Mode Method Maintenance Mode Active...
  • Page 161 2RG/2RH 2.Press the center of indicated "+". Press the center of the "+" sign. *Press it using a tool with a fine tip. 3.Press the center of indicated "+". Press the center of the "+" sign. *Press it using a tool with a fine tip. If you cannot proceed to the next step, press the Stop key and try again.
  • Page 162 2RG/2RH 6.[Initialize Completed] appears after setting and the touch panel is automatically corrected. 7.After finishing setting, the [Check] screen is automati- cally displayed. Initialize completed. Method: Check Single Tap Check 1.Press the center of indicated three "+", and then check the display position.
  • Page 163 2RG/2RH 3.Press 2 points of [○] simultaneously. (Step2) Step 1 : Not completed. *: [Completed] appears in Step1 and Step2 if it is within Step 2 : Not completed. the default value. Initialize Multi tap Check. Step1. Press both circles. Finalize with both pressed at the same time. *Press with the tips of your fingers.
  • Page 164 2RG/2RH U203 Check DP operation (Message: Check DP Operation) Contents Simulate the original conveying operation separately in the DP. Purpose Check the DP operation Method 1.Press the [Start] key. 2.Place an original in the DP if running this simulation with paper. 3.Select the scan speed Items Contents...
  • Page 165 2RG/2RH Method: Result 1.Displays the conveying timing data. Completion Press the [Stop] key. The screen for selecting a maintenance item No. is displayed. 1-3-82...
  • Page 166 2RG/2RH U204 Key card/key counter setting (Message: Set Key-Card/Key-Counter) Contents Sets the optional key card or key counter connection. Purpose Execute when installing the key card or key counter. Method 1.Press the [Start] key. 2.Select the item to set. *: The screen for setting is displayed. Items Contents Device...
  • Page 167 2RG/2RH U206 Sets the coin vendor (Message: Set Coin Vendor Mode) Description Sets the optional Coin Vendor connection. Also, sets the details such as the operation mode and unit price when the coin vendor is installed. (This is an optional device which is currently supported only by Japanese specification machines.) Purpose To run this maintenance item if a coin vendor is installed.
  • Page 168 2RG/2RH Setting: Price 1.Select the item to set. Items Contents Normal Charge setting: Normal Charge setting: Commercial Print Charge setting: Print Charge setting: Extended Setting: Normal / AD 1.Select the item to set. Items Contents Black & White Single color C, M, Y Single color R, G, B Full Color Full color...
  • Page 169 2RG/2RH *: Value of 0 allows non-restricted copying. (At a periodic maintenance, etc.) 4.Press the [Start] key to set the setting value. Setting: Apl 1.Select the item to set. 2.By using the [+] [-] keys or the numeric keys, change the charger setting value. Items Contents Setting range...
  • Page 170 2RG/2RH U207 Operation key check (Message: Check Panel Key Operation) Contents Check the operation panel keys. Purpose Check the operation of all the keys and LEDs on the operation panel. Method 1.Press the [Start] key to display execution window. 2.[Count 0] appears and the LED at the most left column in the operation panel is turned on. 3.Pressing the keys in order from the top at the row where the LED is lit, count increases one by one.
  • Page 171 2RG/2RH U222 Setting the IC card type (Message: Set IC Card Type) Contents Sets the ID card type Purpose Change the type of ID card Setting 1.Press the [Start] key. 2.Select the item to set. Items Contents Other Select when the ID card type is other than SSFC. SSFC Select when the ID card type is SSFC.
  • Page 172 2RG/2RH U223 Operation panel lock (Message: Set Panel Operation Lock) Contents Execute setting the operation panel function. Purpose Execute to prohibit the system menu and job cancel operations from the operation panel by the users other than those with administrator privileges. Setting 1.Press the [Start] key.
  • Page 173 2RG/2RH U224 Setting Original Panel Display (Message: Install Original Panel Display) Description Changes the image data and the message of the opening screen at the machine startup and theimage data and the message of the service call screen to user specified data. Purpose Change the setting according to the user's request Setting...
  • Page 174 2RG/2RH Supplement 1: Displaying Startup screen The pre-installed graphics file is displayed at power on or recovering from sleeping. Graphics display on service call screen The pre-installed graphics file is displayed at a service call. How to change the message Entering #562 (4 letters) using the numeric keypad during a service call screen display will be displayed service call messages 1 and 2.
  • Page 175 2RG/2RH U230 Optional device serial number (Message: Optional Device Serial No) Contents Displays the optional device serial number Purpose Specify the production lot from the serial number to make it help of investigation at problem occurrence. Method 1.Press the [Start] key. *: Displays the serial number.
  • Page 176 2RG/2RH U237 Finisher eject volume limit (Message: Set Finisher Paper Stack Limit) Contents Sets the stacking count of the main tray and middle tray. Purpose Execute when stacking failure occurs. Method 1.Press the [Start] key. 2.Select [Main Tray]. 3.By using the [+] [-] keys or the numeric keys, change the setting value. Items Contents Setting range...
  • Page 177 2RG/2RH U240 Finisher operation check (Message: Check Finisher Operation) Contents Turn the finisher's motors and solenoids on. Purpose Execute for the finisher's motors and solenoids operation check. Method 1.Press the [Start] key. 2.Select the item to operate. *: The screen for setting is displayed. Items Contents Motor...
  • Page 178 2RG/2RH Items Contents Eject Unlock(50) Drive the DF exit release motor at the 50-sheet bundle position Eject Unlock(Fix) Drive the DF exit release motor at the fixed position Eject Unlock(Full) Drive the DF exit release motor at the full open position Punch Drive the punch motor.
  • Page 179 2RG/2RH U241 Finisher switch check (Message: Check Finisher Switches) Contents Displays the status of finisher's switches and sensors operation. Purpose Execute for the finisher's switches and sensors operation check. Method 1.Press the [Start] key. 2.Select the item to operate. *: The screen for setting is displayed. Items Contents Finisher...
  • Page 180 2RG/2RH Items Contents Sub Tray Full *1 DF sub tray full sensor Shift Set *1 DF shift set sensor *1: 3000-sheet DF only, *2: 1000-sheet DF only Method: Mail Box 1.Check the switches and sensors by manually turning them on/off. *: The switch indication is inversed when the switch is detected.
  • Page 181 2RG/2RH U243 Checking the DP motor (Message: Check DP Motors) Contents Drive the motor of the document processor. Purpose Check the operation of the motor of the document processor. Method 1.Press the [Start] key. 2.Select the item to operate. Items Contents Feed Motor *3 Drive the DP papaer feed motor for normal rotation...
  • Page 182 2RG/2RH U244 DP switch check (Message: Check DP Switches) Contents Displays each switch and sensor status of the document processor. Purpose Execute to check the operation of switches and sensors of the document processor. Method 1.Press the [Start] key. 2.Check the switches and sensors by manually turning them on/off. *: The switch indication is inversed when the switch is detected.
  • Page 183 2RG/2RH U245 Checking the message (Message: Check Display Message) Contents Displays messages indicated on the touch panel of the operation panel. Purpose Execute to check messages indicated. Method 1.Press the [Start] key. 2.Using the [▲] [▼] key, display messages in order. *: Enter the message number using the numeric keys,then press the [Start] key to display the message of the designated number.
  • Page 184 2RG/2RH U246 Finisher adjustment (Message: Adjust Finisher) Contents Execute adjustment for the finisher installation. Purpose Punch registration stop timing adjustment in the punch mode. Adjust if paper skews or is folded in A z-shape in the punch mode. Punch position stop timing adjustment in the punch mode. Adjust if the punch hole position is not as specified in the punch mode.
  • Page 185 2RG/2RH Setting: Punch Regist 1.Select [Punch Regist]. 2.By using the [+] [-] keys or the numeric keys, change the setting value. Content to adjust Setting Initial setting Data varia- range tion Adjusting the punch registration stop timing -20 to 20 0 to 25 mm *: Increase the value if paper is skewed (sample 1).
  • Page 186 2RG/2RH *: Reduce the specified value if the punch position is shorter than specified. Increase the specified value if the punch position is longer than specified. Center line (within ± 0.5 mm) Sample 1 Sample 2 3.Press the [Start] key to set the setting value. Setting: Width Front HP / Width Tail HP 1.Select [Width Front HP] or [Width HP].
  • Page 187 2RG/2RH Setting: Staple HP 1.Select [Staple HP]. 2.By using the [+] [-] keys or the numeric keys, change the setting value. Content to adjust Setting Initial setting Data varia- range tion Front/rear staple home position adjustment -30 to 30 0.97mm *: Increase the set value if the staple position is shifted to the machine front side (sample1).
  • Page 188 2RG/2RH U247 Paper feed operation check (Message: Check Paper Feeder) Contents Turn the motor and clutch power on for each feed unit. Purpose Execute to check motor and clutch operation of each feed unit. Method 1.Press the [Start] key. 2.Select the item to operate. *: The screen for setting is displayed.
  • Page 189 2RG/2RH Setting: LCF 1.Select the item to set. Display Contents Motor PF paper feed motor OFF PF paper feed motor ON Clutch C1 Clutch PF paper feed clutch 1: ON C2 Clutch PF paper feed clutch 2: ON V Feed Clutch PF vertical conveying clutch ON H Feed 1 Clutch PF horizontal conveying clutch 1: ON...
  • Page 190 2RG/2RH U250 Set Maintenance Counter Pre-set (Message: Set Maintenance Counter Pre-set) Contents Changes the pre-set values for the maintenance cycle and automatic grayscale adjustment. Purpose Change the timing to display the message for maintenance and automatic grayscale adjustment Setting 1.Press the [Start] key. 2.Select the item to set.
  • Page 191 2RG/2RH U251 clearing the maintenance counter (Message: Clear Maintenance Counter) Contents Displays, clears or changes the maintenance count. Purpose Execute to check the maintenance count Also, clear the count at the maintenance. Setting 1.Press the [Start] key. 2.Select the item to set. 3.By using the [+] [-] keys or the numeric keys, change the setting value.
  • Page 192 2RG/2RH U252 Destination (Message: Set Destination) Contents Switch the operations and screens of the main unit according to the destination. Purpose Execute after initializing the backup RAM, in order to return the setting to the value before replacement or initialization Method 1.Press the [Start] key.
  • Page 193 2RG/2RH U253 Switching the double/single counts (Message: Set Double/Single Count) Contents Switches the count timing for the total counter and other counters by color mode. Purpose Select, according to user's request (copy service provider), if the maximum size paper is to be counted as one sheet (single count) or two sheets (double count) Setting 1.Press the [Start] key.
  • Page 194 2RG/2RH U260 Switching the timing for copy counting (Message: Set Copy Count Mode) Contents Switches the count timing for the total counter and other counters between paper feed and eject. Purpose Change the count timing according to the user's request Setting 1.Press the [Start] key.
  • Page 195 2RG/2RH U278 Delivery date setting (Message: Set Delivery Date) Contents Registers the date of delivery of the machine. Purpose Execute when installing the machine. Execute to check the delivery date of the machine. Method 1.Press the [Start] key. 2.Select [Today]. 3.Press the [Start] key.
  • Page 196 2RG/2RH U286 Optional language setting (Message: Set Option Language) Description Add/delete/change the optional language Purpose Sets the optional languages selectable from System Menu Setting 1.Press the [Start] key. 2.Select the item to set. Items Contents Option Language 1 Optional language 1 setting Option Language 2 Optional language 2 setting Option Language 3...
  • Page 197 2RG/2RH U287 Automatic recovery function (Message: Set Auto Reset Function) Description Sets whether to enable the automatic recovery function after the service call error Purpose Sets whether to enable the automatic recovery function after the service call error or system error Setting 1.Press the [Start] key.
  • Page 198 2RG/2RH U326 Black line cleaning indication (Message: Set Black Line Clean Display) Contents Sets whether to indicate the black lines cleaning guidance when detecting black lines. Purpose Displays the cleaning guidance to reduce the service call with the black lines by dust on the contact glass when scanning from the document processor.
  • Page 199 2RG/2RH U327 Cassette heater control setting (Message: Set Cassette Heater Control) Contents Selects the cassette heater control setting. Purpose Selects the cassette heater control setting Sets if there is the cassette heater for the optional cassette. Execution 1.Press the [Start] key. 2.Select the item to set.
  • Page 200 2RG/2RH U332 Adjusting the black coverage coefficient (Message: Adjust Coverage Size Calculation Rate) Contents Sets the coefficient of custom size with A4/Letter size. The coefficient set here is used to convert the black ratio in relation to the A4/Letter size and to display the result in the service status page. Purpose Set the coefficient for converting the black ratio for custom sizes in relation to the A4/Letter size Setting...
  • Page 201 2RG/2RH U340 Setting the applied mode (Message: Set Applied Mode) Description Allocates memory to ensure that there is sufficient memory available for the printer to use as a working area. Purpose Modify the memory allocation if insufficient memory for transparency support or XPS direct printing occurs. Method 1.Press the [Start] key.
  • Page 202 2RG/2RH Setting: Custom Box / Hypas Application 1.Select the item to set. *: The screen for setting is displayed. Items Contents Maximum copy (Scan To Print) Jobs Maximum printer (Host To Print) Jobs 2.Select the item to set. 3.By using the [+] [-] keys or the numeric keys, change the setting value. Items Contents Default Size...
  • Page 203 2RG/2RH U341 Printer cassette setting (Message: Set Printer Exclusive Cassette) Contents Sets the cassette to printer output only. Purpose Execute it when securing a cassette for printer. The cassette set to on is for printer only and it cannot be used for copy.
  • Page 204 2RG/2RH U343 Duplex priority mode (Message: Set Duplex Priority Mode) Contents Switches between duplex or simplex copy for the initial copy mode. Purpose Sett the frequently used settings depending on the user’s usage. Setting 1.Press the [Start] key. *: Select the item to set. Items Contents Duplex print priority is enabled...
  • Page 205 2RG/2RH U346 Selecting Sleep Mode (Message: Selecting Sleep Mode) Contents Changes the sleep mode settings. Purpose Changes the sleep mode settings. Method 1.Press the [Start] key. 2.Select the item to set. *: The screen for setting is displayed. Items Contents Timer/Sleep Level BAM conformity country setting Auto sleep...
  • Page 206 2RG/2RH U402 Adjusting the printing margins (Message: Adjust Print Margin) Contents Adjusts the scan image margins. Purpose Make the adjustment if margins are incorrect *: If the leading edge margin is less than the specified value, it may cause jam at the fuser. *: If there is no bottom margin, when continuously printing, it may cause an image smudge on the second page.
  • Page 207 2RG/2RH U403 Adjusting margins for scanning an original on the contact glass (Message: Adjust Scanning Margin(Table)) Contents Adjusts the margins for the table scanning. Purpose Make the adjustment if margins are incorrect Adjustment 1.Press the [Start] key. 2.Press the [System Menu] key. 3.Place an original and press the [Start] key to make a test copy.
  • Page 208 2RG/2RH U404 Adjusting margins for scanning an original from the docu- ment processor (Message: Adjust Scanning Margin(DP)) Contents Adjusts the margins for DP scanning. Purpose Make the adjustment if margins are incorrect Adjustment 1.Press the [Start] key. 2.Press the [System Menu] key. 3.Place an original on the DP and press the [Start] key to make a test copy.
  • Page 209 2RG/2RH Precautions Check the copy image after the adjustment. If the image is still incorrect, adjust the following in the mainte- nance mode. U034(P.1-3-36) > U402(P.1-3-123) > U403(P.1-3-124) > U404 Completion Press the [Stop] key. *: The screen for selecting a maintenance item No. is displayed. 1-3-126...
  • Page 210 2RG/2RH U407 Adjusting the writing timing (Duplex/Reversal) (Message: Adjust Scanning Margin(DP)) Contents Adjusts the writing timing when duplex printing. Purpose Adjusted when the back page image of duplex copying is printed in rotated 180 degrees from the scanner reading image (image on the memory) Precautions Adjust this after finishing the following maintenance modes.
  • Page 211 2RG/2RH U410 Adjusting the halftone automatically (Message: Half Tone Auto Adjustment) Contents Acquires the data for the automatic halftone adjustment and ID correction. Purpose Execute when the quality of reproduced halftones has dropped Adjustment 1.Press the [Start] key. *: Displays the execution information screen. *: Test pattern 1 and Test pattern 2 are output on the A4 paper.
  • Page 212 2RG/2RH Error codes Codes Occurrence Contents position adjust- ment S001 Scanner Original reference patch is not detected Enable S002 Original deviation is in excess in the main scan- Enable ning direction S003 Original deviation is in excess in the sub-scan- Enable ning direction S004...
  • Page 213 2RG/2RH U411 Scanner auto adjustment (Message: Scanner Auto Adjustment) Contents Uses the specified originals and automatically adjusts the following items in the scanner and the DP scan- ning sections. Scanner section:Original size magnification, leading edge timing, center line, chromatic aberration in main/ sub scanning direction, MTF correction, color/monochrome input gamma, color correction matrix automatic adjustment DP scanning section: Original size magnification, leading edge timing and center line, MTF correction, Input...
  • Page 214 2RG/2RH Items Contents Original for adjustment (P/N) Execute the 1st side automatic 7505000005 FU(ChartA) *1 adjustment in the DP scanning sec- tion. Main scanning chromatic aberration / sub scanning chromatic aberration / MTF correction gamma in color mode / color correc- tion matrix Execute the 2nd side automatic FD(ChartA) *2...
  • Page 215 2RG/2RH Method: Table (Chart A) Automatic input of the target value *: Usually, it adjusts here. 1.Set the specified original (P/N: 7505000005) on the table. 2.Enter maintenance item U411. 3.Select [Target]. 4.Select [Auto]. 5.Press the [Start] key. 6.Select [Table(ChartA)]. 7.Press the [Start] key to read the barcode of the original chart and to start the automatic adjustment. 8.When automatic adjustment has normally completed, [OK] is displayed.
  • Page 216 2RG/2RH Method: DP FU (Chart A) Automatic input of the target value 1.Set the specified original (P/N: 7505000005) face-up on the DP. 2.Enter maintenance item U411. 3.Select [Target]. 4.Select [Auto]. 5.Press the [Start] key. 6.Select [DP FU(ChartA)]. 7.Press the [Start] key to read the barcode of the original chart and to start the automatic adjustment. 8.When automatic adjustment has normally completed, [OK] is displayed.
  • Page 217 2RG/2RH Manual input of the target value 1.Enter the target values which are shown on the lower part of the front page of the adjustment original (P/ N: 7505000005) by executing the maintenance mode U425. 2.Set the specified original (P/N: 7505000005) face-up on the DP. 3.Enter maintenance item U411.
  • Page 218 2RG/2RH Codes Contents Corrective action DMA time out Turn the power switch off then on, and execute again. Magnification error in the sub-scanning 1. Turn the power switch off then direction on, and execute again. 2. Adjust manually. Leading edge error in the sub-scanning (U065 to U067, U070 to U072) direction Trailing edge error in the sub-scanning...
  • Page 219 2RG/2RH Codes Contents Corrective action Input gamma correction coefficient error Set the original correctly and exe- cute again. Color correction matrix coefficient error Chromatic aberration adjustment original error Completed to obtain the test RAW Completion Press the [Stop] key. *: The screen for selecting a maintenance item No. is displayed. 1-3-136...
  • Page 220 2RG/2RH U415 Adjusting the print position automatically (Message: Print Position Auto Adjust) Description Execute the automatic adjustment of the timing at the print engine Adjusting the leading edge timing, enter line and margins Purpose Used to make respective auto adjustments for the print engine. *: * Execute this mode in a simplified manner when the Chart B(302AC68243) is not available.
  • Page 221 2RG/2RH U425 Set Target (Message: Set Target Adjustment Value) Description Enter the Lab values which are shown on the back page of the adjustment original (P/N: 7505000005). Purpose Enter data in order to correct for differences in originals during the automatic adjustment Execution 1.Press the [Start] key.
  • Page 222 2RG/2RH Setting: Black 1.Select the item to set. 2.By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of the adjustment original. Items Contents Setting range Initial Data setting variation L parameter setting 0.0 to 100 10.6 A value setting...
  • Page 223 2RG/2RH Setting: C 1.Select the item to set. 2.By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of the adjustment original. Items Contents Setting range Initial Data setting variation L parameter setting 0.0 to 100 72.6 A value setting...
  • Page 224 2RG/2RH Setting: G 1.Select the item to set. 2.By using [Left/Right cursor] keys or the numeric keys, enter the values which are shown on the back page of the adjustment original. Items Contents Setting range Initial Data setting variation L parameter setting 0.0 to 100 67.8 A value setting...
  • Page 225 2RG/2RH 7.Measure the distance "D" and "E" from the top edge of black belt 1 to the bottom edge of black belt 3 on the adjustment original at two positions. Measurement procedure 1) Measure the distance "D" and "E" between two points as follows. (D: Measure the distance from the leading edge to the trailing edge of black belt 3 on the adjustment original at 30mm of the left edge and deduct A.
  • Page 226 2RG/2RH Setting: DP(ChartB) *: This setting is usually unnecessary. Items Contents Setting range Initial Data setting variation Lead Set the adjustment value of the 14.0 to 16.0 15.0 0.1mm leading edge. Main Scan Sets the adjustment value of the 14.0 to 16.0 15.0 0.1mm left edge.
  • Page 227 2RG/2RH U470 Setting the JPEG compression rate (Message: Adjust JPEG Compression Rate) Contents Sets the JPEG compression rate by image mode. Purpose Change the setting depending on the image desired by the user. Lower the set value to reduce the image roughness by changing the compression rate in case of 200% or more of the enlarged copy .
  • Page 228 2RG/2RH Method: Send 1.Select the item to set. *: The screen for setting is displayed. Items Contents Compression rate of the photo mode Photo Compression rate of the text mode Text Sets the compression rate for high compression PDF HC-PDF(BG) Set the compression rate for High compression PDF (text color).
  • Page 229 2RG/2RH Items Contents Setting Initial setting range CbCr3 Compression rate of the color difference 1 to 100 51(%) CbCr4 Compression rate of the color difference 1 to 100 70(%) CbCr5 Compression rate of the color difference 1 to 100 90(%) 3.Press the [Start] key to set the setting value.
  • Page 230 2RG/2RH Items Contents Setting Initial setting range CbCr3 Compression rate of the color difference 1 to 100 75(%) 3.Press the [Start] key to set the setting value. Setting: System 1.Select the item to set. 2.By using the [+] [-] keys or the numeric keys, change the setting value. Items Contents Setting...
  • Page 231 2RG/2RH U485 Image process mode setting (Message: Set Image Process Mode) Contents Sets the PDF image rotation. Purpose Change the PDF image rotation setting. Method 1.Press the [Start] key. Items Contents Rotate the PDF image PDF Rotation 2.By using the [+] [-] keys or the numeric keys, change the setting value. setting Contents The image rotation is designated to the internal parameter...
  • Page 232 2RG/2RH U520 TDRS setting (Message: Set TDRS) Contents Checks/sets the TDRS Purpose Execute to check/set the TDRS Method 1.Press the [Start] key. 2.Select the item to set. Items Contents Changes to the TDRS Manager registration dialog Registration Transition to the Device Agent description dialog Information Changes to the TDRS features setting dialog On/Off Config...
  • Page 233 2RG/2RH Error codes Items Contents Items Contents e0001 HDD is unavailable. t0001 Fatal error e0002 The USB memory is unavailable. t0002 Error in processing the network e0003 The file to import does not exist in t0003 An illegal parameter error the USB memory.
  • Page 234 2RG/2RH U600 Initialize: All Data (Message: Initialize: All Data) Contents Initializes software switches, and all data and image memory in the backup data on the FAX PWB accord- ing to the destination and OEM setting. Initializes the file system and then initializes the communication record and the registered contents if the file system is checked and an error is detected there.
  • Page 235 2RG/2RH Destina- Destination Destina- Destination tion code tion code ↑ ?Netherlands Hong Kong ↑ ?Sweden Indonesia ↑ ?France Israel ↑ ?Austria Korea ↑ ?Switzerland U.S.A. ↑ ?Belgium Russia ↑ ?Denmark Malaysia ↑ ?Finland Mexico ↑ ?Portugal New Zealand ↑ ?Ireland Peru ↑...
  • Page 236 2RG/2RH U601 Initialize: Keep data (Message: Initialize: Keep Data) Contents Initializes software switches other than the machine data on the FAX PWB according to the destination and OEM setting. Purpose Initialize the FAX PWB without changing the user registration data and the factory defaults Method 1.Press the [Start] key.
  • Page 237 2RG/2RH U603 User data 1 (Message: User Data 1) Contents Sets the line type for FAX use Purpose Execute as required Method 1.Press the [Start] key. 2.Select [Line Type]. Items Contents Line Type Line Type 3.Select the item to set. Items Contents DTMF...
  • Page 238 2RG/2RH U604 User data 2 (Message: User Data 2) Contents Sets the number of rings for the automatic FAX/telephone switching for FAX use Purpose Adjust the number of rings to longer or shorter at the automaric FAX/telephoe switching Method 1.Press the [Start] key. 2.Select [Rings(F/T)].
  • Page 239 2RG/2RH U610 System 1 (Message: System Setting 1) Contents Set the number of lines to be ignored when receiving a fax at 100% magnification and in the auto reduction mode. Method 1.Press the [Start] key. 2.Select the item to set. Items Contents Cut Line: 100%...
  • Page 240 2RG/2RH 2.Press the [Start] key to set the setting value. Setting: Cut Line: Auto Set the maximum number of lines to be ignored if the received data volume exceeds the recording capacity when the data is recorded in the auto reduction mode onto A4R or Letter R paper. If the number of excess lines is below the setting, those lines are ignored.
  • Page 241 2RG/2RH U611 System 2 (Message: System Setting 2) Contents Sets the number of adjustment lines for automatic reduction. Purpose Sets the number of adjustment lines for automatic reduction. Method 1.Press the [Start] key. 2.Select the item to set. Items Contents ADJ LINES Sets the number of adjustment lines for automatic reduction.
  • Page 242 2RG/2RH Setting: ADJ LINES(LT) Sets the number of adjustment lines for automatic reduction when letter size paper is set. 1.By using the [+] [-] keys or the numeric keys, change the setting value. Contents Setting Initial Data range setting varia- tion Number of adjustment lines for automatic reduction when 0 to 22...
  • Page 243 2RG/2RH U612 System 3 (Message: System Setting 3) Contents Sets the FAX operation and automatic printing of the protocol list. Method 1.Press the [Start] key. 2.Select the item to set. *: The screen for setting is displayed. Items Contents Auto reduct Selects auto reduction in the sub-scanning direction Protocol List Sets the automatic protocol list printing.
  • Page 244 2RG/2RH U615 System 6 (Message: System Setting 6) Contents Sets the record width capacity and process if 11 inch width paper is set for the inch specification machine Method 1.Press the [Start] key. 2.Select the item to set. *: The screen for setting is displayed. Items Contents RX WIDTH FOR 11"...
  • Page 245 2RG/2RH U620 FAX system (Message: FAX System) Contents Sets the signal detection method for remote switching. Change the setting according to the type of telephone connected to the main unit. Purpose Sets the remote switching conditions according to the user's telephone type, preference, etc. Setting 1.Press the [Start] key.
  • Page 246 2RG/2RH U625 Communication settings (Message: Set Communication) Contents Sets the auto redialing interval and the number of times of auto redialing. Purpose FAX transmission may not be available if redialing interval is short. If long, it takes much time to complete transmission.
  • Page 247 2RG/2RH U630 Communication control procedures 1 (Message: Communication Control 1) Contents Sets the FAX communication. Purpose Sets the following to correspond to field claims Reducing the transmission time to improve the accuracy of reception when using a low quality line Improving the accuracy of communication during the international communication Method 1.Press the [Start] key.
  • Page 248 2RG/2RH 2.Press the [Start] key to set the setting value. *: [Completed] is displayed. Setting: TX Echo Sets the time to send the DCS signal after the DIS signal is received. Execute when an error occurs with echo at the transmitter side. 1.Select the item to set.
  • Page 249 2RG/2RH U631 Communication control procedures 2 (Message: Communication Control 2) Contents Sets the FAX communication. Purpose Sets the transmission and reception of ECM Sets the CED frequency Method 1.Press the [Start] key. 2.Select the item to set. *: The screen for setting is displayed. Items Contents ECM TX...
  • Page 250 2RG/2RH Setting: CED Freq Sets the CED frequency. Execute it as one of the communication accuracy improvement measures for the international communication. 1.Select the item to set. Items Contents 2100 2100Hz 1100 1100Hz *: Initial setting: 2100 2.Press the [Start] key to set the setting value. *: [Completed] is displayed.
  • Page 251 2RG/2RH U632 Communication control procedures 3 (Message: Communication Control 3) Contents Sets the FAX communication. Purpose Reducing the error communication when using a low quality line Corresponds to field claims when automatic FAX/telephone switching Method 1.Press the [Start] key. 1.Select the item to set. *: The screen for setting is displayed.
  • Page 252 2RG/2RH U633 Communication control procedures 4 (Message: Communication Control 4) Contents Sets the FAX communication. Purpose Reducing the error communication when using a low quality line Method 1.Press the [Start] key. 2.Select the item to set. *: The screen for setting is displayed. Items Contents V.34...
  • Page 253 2RG/2RH Setting: DIS 2Res Sets the number of times to receive the DIS signal to once or twice. Execute it as one of the corrective measures for transmission errors and other problems. 1.Select the item to set. Items Contents Once Responds to the first signal.
  • Page 254 2RG/2RH U634 Communication control procedures 5 (Message: Communication Control 5) Contents Sets the maximum number of error bytes judged acceptable when receiving a TCF signal. Execute it as one of measures to ease transmission conditions if transmission errors occur. Purpose *: Relax the communication conditions Setting 1.Press the [Start] key.
  • Page 255 2RG/2RH U640 Communication time setting 1 (Message: Communication Time 1) Contents Sets the detection time when one-shot detection is selected for remote switching. Sets the detection time when continuous detection is selected for remote switching. Purpose Sets the remote switching conditions according to the user's telephone type, preference, etc. Method 1.Press the [Start] key.
  • Page 256 2RG/2RH U641 Communication time setting 2 (Message: Communication Time 2) Contents Sets the time-out time for the fax communication. Purpose Mainly, executed to improve the accuracy of communication for international communication Method 1.Press the [Start] key. 1.Select the item to set. Items Contents T0 TIME OUT...
  • Page 257 2RG/2RH Setting: T2 Time Out The T2 time-out time is specified as follows. From CFR signal output to image data reception From image data reception to the next signal reception In ECM, from RNR signal detection to the next signal reception 1.By using the [+] [-] keys or the numeric keys, change the setting value.
  • Page 258 2RG/2RH Sets the time to start ringing for an operator through the external telephone after receiving a call in the FAX/ telephone automatic switching mode. (See figure 1-3-27). Execute when a reception error occurs when in the automatic FAX/telephone switching. 1.By using the [+] [-] keys or the numeric keys, change the setting value.
  • Page 259 2RG/2RH U650 Modem 1 (Message: Modem 1) Contents Sets the G3 cable equalizer. Sets the modem detection level. Purpose Adjusts the equalizer to be compatible with the line characteristics Set to Improve the accuracy of communication when using a low quality line Method 1.Press the [Start] key.
  • Page 260 2RG/2RH U651 Modem 2 (Message: Modem 2) Contents Sets the modem output level. Purpose Adjust to make the equalizer compatible with the line characteristics when installing the main unit Setting 1.Press the [Start] key. 2.Select the item to set. 3.By using the [+] [-] keys or the numeric keys, change the setting value. Items Contents Setting...
  • Page 261 2RG/2RH U660 Ring setting (Message: Set Calls) Contents Sets the NCU (network control unit). Purpose Execute as required Method 1.Press the [Start] key. 2.Select the item to set. *: The screen for setting is displayed. Items Contents Exchange Setting the PBX/PSTN connection Dial Tone Sets the PSTN dial tone detection.
  • Page 262 2RG/2RH Setting: Busy Tone Sets whether the line is disconnected immediately after a busy tone is detected, or the busy tone is not detected and the line remains connected until T0 time-out time, when a FAX signal is sent FAX transmission may fail due to incorrect busy tone detection. When setting it to OFF, this problem may be improved.
  • Page 263 2RG/2RH U670 List output (Message: Output List) Contents Outputs the list of fax communication data. *: Printing a list is disabled either when a job is remaining in the buffer or when [Pause All Print Jobs] is pressed to halt printing. Purpose Check conditions of use, settings and transmission procedures of the FAX.
  • Page 264 2RG/2RH-1 U671 FAX backup data clear (Message: Clear FAX Back Up Data) Contents Clears the FAX/i-FAX communication history and scheduled FAX transmission backup data in the FAX PWB. Execute the memory Storage initialization. Purpose Execute to prevent information disclosure of the backup data. Method 1.Press the [Start] key.
  • Page 265 2RG/2RH U695 FAX function customization (Message: Customize FAX Function) Contents FAX package transmission is set up. Changes print size priority when receiving small size. Purpose Execute as required Method 1.Select the item to set. Items Contents FAX Bulk TX FAX batch transmission is set up. A5 Pt Pri Chg Change of print size priority at the time of small size reception.
  • Page 266 2RG/2RH U698 Setting the maintenance port (Message: Set Port for Maintenance) Contents Sets the port applicable to the maintenance mode. Purpose Sets the maintenance mode target port when installing multiple ports . Setting is unnecessary if the same contents are set for both ports. Sets only when different items are set for each port.
  • Page 267 2RG/2RH U699 Software switch: Set (Message: Set: Soft SW) Contents Sets the software switches on the FAX PWB individually. Purpose Change the setting when a problem such as split output of received originals occurs *: Since the communication performance is largely affected, normally this setting need not be changed. Method 1.Press the [Start] key.
  • Page 268 2RG/2RH Contents FSK detection in V.8 4800 bps transmission when low-speed setting is active FIF length when transmitting DIS/DTC signal 4 times or more Communication time setting Contents 76543210 T3 timeout setting 76543210 T4 timeout setting (auto transmission) 76543210 T5 timeout setting 76543210 Time before transmission of CNG (1100 Hz) signal 76543210...
  • Page 269 2RG/2RH Contents 76543210 Allowable dial tone interruption time 76543210 Time for transmitting selection signal after closing the DC circuit 76543210 Ringer frequency detection invalid time 1-3-186...
  • Page 270 2RG/2RH U901 Clearing the counters by paper source (Message: Clear Paper Feeder Counter) Contents Displays and clears the counts by paper source. Purpose Check the maintenance parts replacement timing. Executes to clear counters when replacing the mainte- nance parts. Method 1.Press the [Start] key.
  • Page 271 2RG/2RH U903 Clearing the jam counter (Message: Clear Paper Misfeed Counter) Contents Displays/clears the jam counter by paper jam type. Purpose Execute to check the paper jam status. Executes to clear counters when replacing the maintenance parts. Method 1.Press the [Start] key. 2.Select the item to execute.
  • Page 272 2RG/2RH U904 Clearing the service call error counter (Message: Clear Service Call Counter) Contents Displays/clears the number of times of service call errors by service call error type. Purpose Executes to check the service call error. Executes to clear counters when replacing the maintenance parts. Method 1.Press the [Start] key.
  • Page 273 2RG/2RH U905 Optional counter (Message: Option Counter) Contents Displays the counter values of the document processor, 1000-sheet finisher, 3000-sheet finisher and inner finisher. Purpose Execute to check the usage status of the document processor, 1000-sheet finisher, 3000-sheet finisher and inner finisher. Method 1.Press the [Start] key.
  • Page 274 2RG/2RH U906 Resetting the partial operation (Message: Reset Disable Function Mode) Contents Release the service call error with partial operation. Purpose If the partial operation is executed with a broken cassette, etc., make sure to execute it after repairing the parts.
  • Page 275 2RG/2RH U910 Black rate data (Message: Clear Coverage Data) Contents Clears the accumulated data for the print coverage per A4 size paper and its period of time (as shown on the service status page). Purpose Clears data as required at the time such as maintenance Method 1.Press the [Start] key.
  • Page 276 2RG/2RH U911 Counter by media type (Message: Paper Size Counter) Contents Displays the paper feed counts by paper size. Purpose Displays the counts to confirm when replacing the maintenance parts . Method 1.Press the [Start] key. *: Displays the paper feed counts by paper size. Items Contents A3 *1...
  • Page 277 2RG/2RH U917 Read/Write Backup Data (Message: Read/Write Backup HDD Data(USB)) Contents Retrieves the backup data to a USB memory from the main unit, or writes the data from the USB memory to the main unit. Purpose Makes a back up of the main unit information, and import or export to restore the main unit information Method 1.Turn the power switch off.
  • Page 278 2RG/2RH 6.Select [Export] or [Import]. Items Contents Import Imports data from the USB memory to the main unit. Export Retrieving data from the main unit to the USB memory. 7.Press the [Start] key. Starts reading or writing. *: The progress of selected item is displayed in %. *: When an error occurs, the operation is canceled and an error code appears.
  • Page 279 2RG/2RH U920 Billing counter (Message: Charge Counter) Contents Displays the billing count. Purpose Execute to check the current billing counts Method 1.Press the [Start] key. 2.Select the item to display. *: Switched to each display screen. Items Contents Main Function Main function counts Sub Function Sub functions count...
  • Page 280 2RG/2RH U927 Clearing all the billing/life counters (Message: Clear All Charge/Life Counter (one time only)) Contents Clears all charge counts and machine life counts. Supplement The total charge counts and the machine life counts can be cleared only once if all count values are 1000 or less.
  • Page 281 2RG/2RH U930 Clear the main charger roller counts (Message: Clear Charger Roller Counter) Contents Displays and clears the current main charger roller counts. Purpose To verify the main charger roller counts after replacing. Also, clear the counts after replacement Method 1.Press the [Start] key.
  • Page 282 2RG/2RH U933 Setting the maintenance mode log (Message: Set Maintenance Mode Execute Log) Contents Sets the function to record the in/out date of the maintenance mode or date executing each maintenance item individually and output the log file. Purpose Record the maintenance mode history to analyze the cause when a problem occurs. Method 1.Press the [Start] key.
  • Page 283 2RG/2RH 2.Set on/off for the number desired to set. Completion Press the [Stop] key. *: The screen for selecting a maintenance item No. is displayed. 1-3-200...
  • Page 284 2RG/2RH U935 Maintenance Relay Board (Message: Maintenance Relay Board) Contents Set the disorder mode setting. Purpose Set when the disorder of the relay PWB occurs. Execution 1.Press the [Start] key. 2.By using the [+] [-] keys or the numeric keys, change the setting value. Items Contents Mode 0...
  • Page 285 2RG/2RH Increase the set value if no feed jam or skew feed occurs and reduce the set value if creases appear on the original. 7.Press the [Start] key to set the setting value. Completion Press the [Stop] key. *: The screen for selecting a maintenance item No. is displayed. 1-3-202...
  • Page 286 2RG/2RH U952 Maintenance mode workflow (Message: Maintenance Mode Work Flow) Contents Execute the maintenance items in the order of registration in the main unit or the USB memory. Purpose Execute to register regular maintenance items. Method 1.Press the [Start] key. 2.Select the item to execute.
  • Page 287 2RG/2RH 3.Turn the power switch on. 4.Enter maintenance item U952. 5.Select [Entry(USB)]. 6.Select [workflow]. Items Contents WorkFlowData 01 - 07 Workflow data in a USB memory 7.Select the workflow save area. Items Contents Data 1 - 8 Workflow save area in the main unit 8.Select [Execute].
  • Page 288 2RG/2RH U964 Log check Contents Transfer the log files save in the HDD to a USB memory. Purpose Transfer the log file saved in the HDD to a USB memory for investigation when a failure occurs. Method 1.Check the LED display is off and turn the power switch off. 2.Insert a USB memory into the USB memory slot.
  • Page 289 2RG/2RH U969 Toner area code (Message: Toner Area Code) Contents Displays the toner area code. Purpose Execute to check the currently set toner area code and model code. Method 1.Press the [Start] key. *: Displays the toner area code and model code Items Contents Area Code...
  • Page 290 2RG/2RH U984 Developer unit number (Message: Developing Unit Number) Contents Displays the developer unit number. Purpose Execute to check the developer unit number. Method 1.Press the [Start] key. *: Displays the developer unit number. Items Contents Displays the developer unit number Completion Press the [Stop] key.
  • Page 291 2RG/2RH U985 Developer unit history (Message: Developing Unit History) Contents Displays the machine serial number and developer counter history. Purpose Displays the machine serial number and developer count to check. Method 1.Press the [Start] key. *: Select color to refer to. Items Contents Displays the developer unit number history...
  • Page 292 2RG/2RH U989 HDD scan disk (Message: HDD Scandisk) Contents Apply Scandisk to the HDD for data recovery. Purpose Execute recovery of HDD management data error by turning the power off while accessing to the HDD. Method 1.Press the [Start] key. 2.Select [Execute].
  • Page 293 2RG/2RH U991 Scanner counter (Message: Scanner Counter) Contents Displays the scanner operation counts. Purpose Display the number of scanner operation to check the usage status. Method 1.Press the [Start] key. *: Current number of operation is displayed. Items Contents Copy Scan Displays times of copy and scan operations.
  • Page 294 2RG/2RH 1-4 Troubleshooting 1-4-1 Paper misfeed detection (1) Paper misfeed indication Paper jam. When a paper misfeed occurs, the machine immediately stops 1. Open right cover 1 and remove the paper. printing and displays the paper misfeed message on the operation 2.
  • Page 295 2RG/2RH (2) Paper misfeed detection component MBES Document processor TOFSW2 TOFSW3 TOFSW4 DPPFS DPOS TOFSW5 DPRS DPSBS TOFSW6 DPTS TOFSW7 Mail box MBES JPFS DFSES DFPES BRCS1 DFDRS BRCS2 DFMTS DFMES 3000-sheet Document finisher MPPS PFPS1 PFFS PFPS2 PFFS2 PFPCS2 PFPS2 500-sheet×2 PFFS1...
  • Page 296 2RG/2RH Code Contents Conditions location* 0000 Initial jam The power is turned on when a sensor in the con- veying system is on. 0100 Secondary paper feed Secondary paper feed request given by the con- request time out troller is unreachable. 0101 Waiting for process package Process package won’t be ready.
  • Page 297 2RG/2RH Code Contents Conditions location* 0514 Multiple sheets in cassette 4 PF feed sensor (PFFS) does not turn off during paper feed from cassette 4. 0519 Multiple sheets in MP tray The registration sensor (RS) does not turn off dur- ing paper feed from theMP tray.
  • Page 298 2RG/2RH Code Contents Conditions location* 4002 Registration sensor non The registration sensor (RS) does not turn on dur- arrival jam ing paper feed from cassette 2. 4003 The registration sensor (RS) does not turn on dur- ing paper feed from cassette 3. 4004 The registration sensor (RS) does not turn on dur- ing paper feed from cassette 4.
  • Page 299 2RG/2RH Code Contents Conditions location* 4901 Bridge conveying sensor 1 The bridge conveying sensor 1 (BRCS1) does not non arrival jam turn on during paper feed from cassette 1. 4902 The bridge conveying sensor 1 (BRCS1) does not turn on during paper feed from cassette 2. 4903 The bridge conveying sensor 1 (BRCS1) does not turn on during paper feed from cassette 3.
  • Page 300 2RG/2RH Code Contents Conditions location* 5011 Bridge conveying sensor 2 The bridge conveying sensor 2(BRCS2) does not stay jam turn off during paper feed from cassette 1. 5012 The bridge conveying sensor 2(BRCS2) does not turn off during paper feed from cassette 2. 5013 The bridge conveying sensor 2(BRCS2) does not turn off during paper feed from cassette 3.
  • Page 301 2RG/2RH Code Contents Conditions location* 6210 DF sub eject sensor stay jam DF sub eject sensor (DFSES) does not turned off within specified time of its turning on (3000-sheet finisher). 6300 DF middle eject sensor non DF middle eject sensor (DFMES) does not turn on arrival jam within specified time of DF paper entry sensor (DFPES) turning on (3000-sheet finisher).
  • Page 302 2RG/2RH Code Contents Conditions location* 6810 DF side registration sensor 1 DF side registration sensor 1 (DFSRS1) is not stay jam turned off within specified time after driving the DF side registration motor 1 (DFSRM1) (3000-sheet finisher). 6811 DF side registration sensor 1 (DFSRS1) is not turned off within specified time after driving the DF side registration motor 1 (DFSRM1) (1000-sheet finisher).
  • Page 303 2RG/2RH Code Contents Conditions location* 9000 No paper feed from DP DP feed sensor (DPPFS) does not turn on during original feed from DP (Retry 5 times). 9001 DP original conveying jam DP timing sensor (DPTS) turns off within the speci- fied time since the sensor turns on.
  • Page 304 2RG/2RH Code Contents Conditions location* 9300 DP CIS sensor non arrival DP CIS sensor (DPCS) does not turn on within specified time of DP registration sensor (DPFS) turning on. 9310 DP CIS sensor stay jam DP CIS sensor (DPCS) does not turn off within specified time of DP registration sensor (DPFS) turning off.
  • Page 305 2RG/2RH 1-4-2 Self-diagnostic function (1) Self-diagnostic function This machine is equipped with self-diagnostic function. When a problem is detected, the machine stops print- ing and display an error message on the operation panel. An error message consists of a message prompting a contact to service personnel and a four-digit error code indicating the type of the error.
  • Page 306 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Turn the main power swtch off and after 0120 MAC address data error Flash memory For data in which the MAC (Main PWB) 5 seconds, then turn power on. address is invalid. 2.
  • Page 307 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Confirm the machine data for the main 0180 Machine number mismatch Data damage of Machine number of main and EEPROM. and engine units by using U004 (see engine does not match. page 1-3-23).
  • Page 308 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U004 if this occurs after the 0660 Hard disk encryption key EEPROM error EEPROM has been changed. 1. If an abnormal noise is heard from the HDD, replace the HDD. 2.
  • Page 309 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Reinstall the fax software. 0830 FAX control PWB flash pro- FAX software gram area checksum error 1. Execute initializing by U600. FAX control PWB A checksum error occurred 2. Replace the FAX control PWB. with the program of the FAX control PWB.
  • Page 310 2RG/2RH Check procedures/ Code Contents Related parts corrective measures FAX control PWB 1. Execute initializing by U600 (Refer to 0920 Fax file system error The backup data is not the FAX service manual). retained for file system abnor- 2. Replace the FAX control PWB. mality of flash memory of the FAX control PWB.
  • Page 311 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Cassette lift base 1020 Lift motor 2 error Check that the cassette base can be Lift error that occurs when the elevating manipulated smoothly, if not, repair or lock signal does turn off 510 replace.
  • Page 312 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Cassette lift base 1030 PF lift motor 1 error Check that the cassette base can be (paper feeder) elevating manipulated smoothly, if not, repair or After cassette 3 is inserted, replace. mechanism PF lift sensor 1 does not turn PF Lift motor 1...
  • Page 313 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Cassette lift base 1040 PF lift motor 2 error Check that the cassette base can be (paper feeder) elevating manipulated smoothly, if not, repair or After cassette 4 is inserted, replace. mechanism PF lift sensor 2 does not turn PF Lift motor 2...
  • Page 314 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Paper feeder lift 1100 PF lift motor 1 error Check that the cassette base can be (large capacity feeder) base elevating manipulated smoothly, if not, repair or After cassette 3 is inserted, replace.
  • Page 315 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Paper feeder lift 1110 PF lift motor 2 error Check that the cassette base can be (large capacity feeder) base elevating manipulated smoothly, if not, repair or After cassette 4 is inserted, replace.

  • Page 316: Times In Succession

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures Paper feeder 1800 Paper feeder communica- Check the wiring connection status with the tion error main unit and, if necessary, try connecting it A communication error from again. paper feeder is detected 10 PF main PWB 1.

  • Page 317: Check The Drive Gear Can Rotate Or They Are Not Unusually Loaded And, If Necessary, Replace

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. To check the motor operation execute 2000 Main motor steady-state Main motor error U030 Main (main motor) (see page 1-3- After main motor is stabilized, 32). the ready signal is at the H 2.
  • Page 318 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. To check the motor operation execute 2500 Paper feed motor steady- Paper feed motor state error U030 Feed (paper feed motor) (see The rated speed signal page 1-3-32). detected the stability OFF 2.
  • Page 319 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. To check the feed unit operation, exe- 2600 PF drive motor error PF drive motor (paper feeder) cute U247 2PF- Motor ON (see page 1- After PF drive motor is driven, 3-105).

  • Page 320: Check That The Sensor Is Correctly Positioned

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures The scanner mirror 3100 Scanner carriage error Check whether the scanner mirror frame has ON/OFF of the HP sensor frame is being been unlocked and unlock if necessary (see doesn't change after a pre- page 1-2-10).
  • Page 321 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U906 Separating Operation 3210 CIS lamp error When input value at the time Release (see page 1-3-191). of CIS illumination does not 2. Execute CIS of U061 lamp check (see exceed the threshold value page 1-3-43).
  • Page 322 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U906 Separating Operation 3310 CIS AGC error One of the gains is FF during Release (see page 1-3-191). the CCD lamp AGC is being 2. To check the lamp, execute U061 CIS processed.
  • Page 323 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Backup memory 1. Turn the main power switch off and after 3900 Backup memory read/write error (Engine PWB) (Engine PWB 5 seconds, turn it on. Read and write data does not PWB) 2.
  • Page 324 2RG/2RH Check procedures/ Code Contents Related parts corrective measures PD PWB (Laser 1. Confirm that the FCC wiring connector is 4201 BD steady-state error The BD signal is not detected. scanner unit) not distorted and connect the FCC wiring all the way in. APC PWB (YC1) and Engine PWB (YC5) 2.
  • Page 325 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Drum unit 5101 Main high-voltage error 1. Confirm that the drum or the drum screw Measure the inflowing current can rotate. when Vpp is varied in 3 steps 2. If it won’t rotate, replace the drum unit. and verify if the difference of 3.
  • Page 326 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Fuser unit 1. Confirm that the wiring connector is 6030 Broken fuser thermistor 2 wire firmly connected and, if necessary, con- The center thermistor A/D nect the connector all the way in. value is 4/1024 bit (19°C) or Fuser thermistor 2 and Engine PWB less, even if the main heater is...
  • Page 327 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Fuser unit 1. Confirm that the wiring connector is 6220 Abnormally high fuser edge thermistor temperature firmly connected and, if necessary, Input from fuser thermistor 1 connect the connector all the way in. is abnormal value continu- Fuser thermistor 1 and Engine PWB ously for 1 s.
  • Page 328 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Fuser unit 1. Confirm that the wiring connector is 6250 Abnormally low fuser edge thermistor temperature firmly connected and, if necessary, When the detection tempera- connect the connector all the way in. ture of the fixing thermistor 1 Fuser thermistor 1 and Engine PWB is falling target temperature by...
  • Page 329 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Confirm External Temp is displayed by 7200 Broken outer temperature APC PWB sensor 2 wire U139 temperature and humidity (see The sensor input sampling is page 1-3-70). greater than 818. 2.
  • Page 330 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Confirm that the wiring connector is 7810 Short-circuited external Thermistor PWB thermistor wire firmly connected and, if necessary, The temperature sensor input connect the connector all the way in. sampling is less than 11. Thermistor PWB and Engine PWB (YC6) 2.
  • Page 331 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Punch to check 8010 Punch motor 1 error Punch motor When the punch motor is the finisher operation (see page 1-3-94). driven, punch home position 2. Manipulate the punch up and down to sensor does not turn on within check it can smoothly move up and 200 ms.

  • Page 332: Check That The Drive From The Motor Reaches The Punch Cam

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Punch to check 8020 Punch motor 2 error Punch motor Home position is not obtained the finisher operation (see page 1-3-94). in 3 s after home position is 2.
  • Page 333 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Punch to check 8030 Punch motor 3 error Punch motor Home position does not turn the finisher operation (see page 1-3-94). from On to Off in 50 ms after 2.

  • Page 334: Check That The Sensor And Its Mounting Bracket Are Correctly Positioned

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Beat to check the 8090 DF paddle motor error DF paddle motor When the DF paddle motor is finisher operation (see page 1-3-94). driven, DF paddle sensor 2.
  • Page 335 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Eject Unlock 8100 DF eject release motor error DF eject release When the DF eject release (Full) to check the finisher operation motor motor is driven, DF bundle DF bundle (see page 1-3-94).

  • Page 336: Confirm That The Wiring Connector Is Firmly Connected And, If Necessary, Connect The Connector All The Way In

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Sort Test to check 8110 DF shift motor 1 error DF shift motor 1 (3000-sheet finisher) the finisher operation (see page 1-3-94). front DF shift sensor 1 won’t turn on 2.
  • Page 337 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Sort Test to check 8120 DF shift motor 2 error DF shift motor 2 (3000-sheet finisher) the finisher operation (see page 1-3-94). rear DF shift sensor 2 won’t turn on 2.
  • Page 338 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Check that cancelling the maintenance 8130 DF shift release motor error DF shift release (3000-sheet finisher) mode after executing U240 Motor - Sort motor When the DF shift release for the finisher operation check lets the motor is driven, DF shift rear and forth cursors returns to the release sensor does not turn...
  • Page 339 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Tray to check the 8140 DF tray error 1 DF tray motor When the main tray has finisher operation (see page 1-3-94). ascended, DF tray sensor 1 or 2.
  • Page 340 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Tray to check the 8150 DF tray error 2 DF tray motor When the main tray has finisher operation (see page 1-3-94). descended, DF tray sensor 1 2.
  • Page 341 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Tray to check the 8160 DF tray error 3 DF tray motor When the main tray has finisher operation (see page 1-3-94). descended, DF tray sensor 4 2.
  • Page 342 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Width Test to 8170 DF side registration motor 1 DF side registration error 1 check the finisher operation (see page motor 1 When initial operation, DF 1-3-94).
  • Page 343 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Width Test to 8180 DF side registration motor 1 DF side registration error 2 check the finisher operation (see page motor 1 JAM6810 ( jam in front of 1-3-94).
  • Page 344 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Width Test to 8190 DF side registration motor 2 DF side registration error 1 check the finisher operation (see page motor 2 When initial operation, DF 1-3-94).
  • Page 345 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Width Test to 8200 DF side registration motor 2 DF side registration error 2 check the finisher operation (see page motor 2 JAM6910 ( jam in rear of width 1-3-94).
  • Page 346 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Motor - Staple Move to 8210 DF slide motor error DF slide motor When initial operation, DF sta- check the finisher operation (see page ple sensor does not turn on 1-3-94).

  • Page 347: Confirm That The Fcc Wiring Connector Is Not Distorted And Connect The Fcc Wiring All The Way In

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Remove the staple unit and check that 8230 DF staple motor error 1 DF staple motor stapling is possible without a jam. Staple JAM (DF) has been 2. Confirm that the FCC wiring connector is detected twice in a row.
  • Page 348 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 8250 Main tray error 4 DF tray motor 1. Execute [Motor] > [Tray] in U240 Check- ing the operation of the finisher. (see page P.1-6-305) In case the lock signal is 0.7V 2.

  • Page 349: Execute U241 Punch - Punch Hp To Check The Finisher Switch

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Booklet - Punch Move to 8410 Punch slide motor error 1 Punch slide motor The punch slide sensor won’t check the finisher operation (see page turn On when home position 1-3-94).

  • Page 350: Confirm That The Wiring Connector Is Firmly Connected And, If Necessary, Connect The Connector All The Way In

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U240 Booklet - Punch Move to 8420 Punch slide motor error 2 Punch slide motor In detection of paper edges, check the finisher operation (see page the paper edge cannot be 1-3-94).

  • Page 351: If The Wiring Is Disconnected, Shorted Or Grounded, Replace The Wiring

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Confirm that the wiring connector is 8430 Punch unit communication Punch PWB error firmly connected and, if necessary, Communication with the connect the connector all the way in. punch unit is not possible. Punch PWB (YC1) and DF main PWB (YC7) (3000-sheet finisher) Punch PWB (YC1) and DF main PWB...

  • Page 352: Check The Engine Software And Upgrade

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute Mail Box - Conv of U240 8520 MB conveying motor error 2 MB conveying (3000-sheet finisher) finisher operation check (see page 1-3- motor When standby operation, MB 94). home position sensor does 2.
  • Page 353 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Confirm that the wiring connector is 8900 Document finisher backup DF main PWB error firmly connected and, if necessary, Read and write data does not connect the connector all the way in. match 3 times in succession.

  • Page 354: Replace The Engine Pwb

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 9010 Coin vender communica- U206 setting Set maintenance mode U206 to off when a tion error coin vender is not installed (see page 1-3- A communication error from 84). coin vender is detected 10 1.
  • Page 355 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute U906 Separating Operation 9050 DP lift motor going down DP lift motor error Release (see page 1-3-191). When the DP lift motor is 2. Execute U243 Lift Motor to check the DP driven, DP lift sensor 2 does motor operation (see page 1-3-98).
  • Page 356 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Execute CIS automatic original 9080 LED fault detection DP CIS A block is existent below a document alignment by U411 (see page peak which was obtained by 1-3-130). activating the LEDs in the four 2.
  • Page 357 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 9140 Sensor error in coin vender Coin jam in the Check visually and remedy. change (Yen 100) change tube Change is empty despite Contact in the Check the connection of the empty change change is enough.

  • Page 358: Unplug The Power Cord From The Wall Out- Let, And Wait Five Seconds. Then Plug In The Power Cord And Then Turn On The Power Switch

    2RG/2RH Check procedures/ Code Contents Related parts corrective measures 9180 DP feed-shift motor error DP feed-shift 1. Unplug the power cord from the wall out- motor let, and wait five seconds. Then plug in The HP cannot be detected the power cord and then turn on the even after executing the HP power switch.
  • Page 359 2RG/2RH Check procedures/ Code Contents Related parts corrective measures Image processing circuit 1. Reinsert the connector if its connection 9510 Main PWB fault (DP side) is loose. DP SHD PWB DP relay PWB (YC2) and DP SHD PWB (YC3) 2. Replace the main PWB (see page 1-5- 54).
  • Page 360 2RG/2RH Check procedures/ Code Contents Related parts corrective measures 1. Turn the main power swtch off and after F040 Communication error Main PWB between Main PWB and 5 seconds, then turn power on. Print engine 2. Repair or replace the wire from the engine PWB, that may be grounded.
  • Page 361 2RG/2RH Check procedures/ Code Contents Related parts corrective measures F052 Panel ROM checksum error Panel software Install the latest panel software. 1. Turn the main power swtch off and after Main PWB 5 seconds, then turn power on. 2. Repair or replace the wire from the engine PWB, that may be grounded.
  • Page 362 2RG/2RH 1-4-3 Image formation problems If the part causing the problem was not supplied, use the unit including the part for replacement. (1) No image (2) No image (3) Image is too (4) The back- (5) White streaks appears (entirely appears (entirely light.
  • Page 363 2RG/2RH (1) No image appears (entirely white). Print example Causes Check procedures/corrective measures The trans- Defective the transfer roler Reattach the transfer roller unit. Or replace the fer unit is unit. transfer roller unit. not prop- erly attached. Defective Defective connector cable Reinsert the connector.
  • Page 364 2RG/2RH (2) No image appears (entirely black). Print example Causes Check procedures/corrective measures No main Defective connector cable Reinsert the connector. Also check for conti- charging. or poor contact in the con- nuity within the connector cable. If none, nector. replace the cable.
  • Page 365 2RG/2RH (4) The background is colored. Print example Causes Check procedures/corrective measures Defective Defective connector cable Reinsert the connector. Also check for conti- main or poor contact in the con- nuity within the connector cable. If none, charger out- nector. replace the cable.
  • Page 366 2RG/2RH (7) Streaks are printed horizontally. Print example Causes Check procedures/corrective measures Dirty or flawed drum. Perform the drum refresh operation. Flawed drum. Replace the drum unit (see page 1-5-21). Dirty developer section. Clean any part contaminated with toner in the developer section.
  • Page 367 2RG/2RH (10) Image is blurred. Print example Causes Check procedures/corrective measures Scanner moves erratically. Check if there is any foreign matter on the front and rear scanner rails. If any, remove it. Deformed press roller. Replace the fuse unit (see page 1-5-25). Paper conveying section drive Check the gears and belts and, if necessary, grease them.
  • Page 368 2RG/2RH (14) Offset occurs. Print example Causes Check procedures/corrective measures Deformed or worn cleaning Replace the drum unit (see page 1-5-21). blade in the drum unit. Defective discharger lamp. Clean the discharger lamp. Or replace the drum unit. Defective fuser unit. Replace the fuser unit (see page 1-5-25).
  • Page 369 2RG/2RH (18) Image center does not align with the original center. Print example Causes Check procedures/corrective measures Misadjusted image center Run maintenance item U034 to readjust the center line of line. image printing (see page 1-3-36). Misadjusted scanner center Run maintenance item U067 to readjust the scanner lead- line.
  • Page 370 2RG/2RH 1-4-4 Electric problems If the part causing the problem was not supplied, use the unit including the part for replacement. Troubleshooting to each failure must be in the order of the numbered symptoms. Problem Causes Check procedures/corrective measures 1. No electricity at the Measure the input voltage.
  • Page 371 2RG/2RH Problem Causes Check procedures/corrective measures 1. Defective connector Reinsert the connector. Also check for continuity within the LSU fan motor cable or poor con- connector cable. If none, replace the cable. does not operate. tact in the connector. LSU fan motor and engine PWB (YC12) 2.
  • Page 372 2RG/2RH Problem Causes Check procedures/corrective measures (11) 1. Defective connector Reinsert the connector. Also check for continuity within the MP solenoid does cable or poor con- connector cable. If none, replace the cable. not operate. tact in the connector. MP solenoid and engine PWB (YC13) 2.
  • Page 373 2RG/2RH Problem Causes Check procedures/corrective measures (15) 1. Defective connector Reinsert the connector. Also check for continuity within the The size of paper cable or poor con- connector cable. If none, replace the cable. on the cassette is tact in the connector. Paper size width switch and engine PWB (YC14) not displayed cor- Paper size length switch and engine PWB (YC14)
  • Page 374 2RG/2RH 1-4-5 Mechanical problems If the part causing the problem was not supplied, use the unit including the part for replacement. Problem Causes/check procedures Corrective measures Check if the surfaces of the following roll- Clean with isopropyl alcohol. No primary paper ers are dirty with paper powder.
  • Page 375 2RG/2RH 1-4-6 Send error code This section describes the scanning errors and descriptions, preventive actions, as well as corrective actions. Error codes not described here could fall within software errors. If such an error is encountered, turn power off then on, and advise the service representative. (1) Scan to SMB error codes Code Contents...
  • Page 376 2RG/2RH (2) Scan to FTP error codes Code Contents Check procedures/corrective measures 1101 FTP server does not exist on the net- 1. Check the FTP server name. work. 2. Confirm device's network parameters. 3. Confirm the parameters of the network to which the device is connected are correct.
  • Page 377 2RG/2RH Code Contents Check procedures/corrective measures 2231 Connection with the FTP server has 1. Confirm device's network parameters. failed. 2. Confirm the network parameters the device is con- (FTPS communication) nected. 3101 FTP server responded with an error. 1. Confirm device's network parameters. 2.
  • Page 378 2RG/2RH (3) Scan to E-mail error codes Code Contents Check procedures/corrective measures 1101 SMTP/POP3 server does not exist on 1. Check the SMTP/POP3 server name. the network. 2. Confirm device's network parameters. 3. Confirm the parameters of the network to which the device is connected are correct.
  • Page 379 2RG/2RH Code Contents Check procedures/corrective measures 3201 No SMTP authentication is found. 1. Check the SMTP server. 2. The device supports SMTP authentication services including CRAM-MD5, DIGEST-MD5, PLAIN and LOGIN. 4803 Failed to establish the SSL session. 1. Verify the self certificate of the device. 2.
  • Page 380 2RG/2RH 1-4-7 Error codes (1) Error code Error codes are listed on the communication reports, activity report, etc. The codes consist of an error code indication U followed by a 5-digit number. (Error codes for V34 communication errors start with an E indica- tion, followed by five digits.) The upper three of the five digits indicate general classification of the error and its cause, while the lower two indicate the detailed classification.
  • Page 381 2RG/2RH (2) Table of general classification Error code Description U00000/E00000 No response or busy after the set number of redials. U00100/E00100 Transmission was interrupted by a press of the stop/clear key. U00200/E00200 Reception was interrupted by a press of the stop/clear key. U00300/E00300 Recording paper on the destination unit has run out during transmission.
  • Page 382 2RG/2RH Error code Description U03300/E03300 In polling reception from a unit of our make, operation was interrupted due to a mismatch in permit ID or telephone number. Or, in interoffice subaddress-based bulletin board reception, operation was interrupted due to a mismatch in permit ID or telephone num- ber.
  • Page 383 2RG/2RH Error code Description U12000/E12000 Relay broadcast was requested from a command station but memory overflowed during reception. Or, in subaddress-based relay reception, memory overflowed. U12100/E12100 Relay was commanded but memory overflowed in the destination unit (relay station). U14000/E14000 Memory overflowed during confidential reception. Or, in subaddress-based confidential reception, memory overflowed.
  • Page 384 2RG/2RH (2-1) U004XX error code table: Interrupted phase B Error code Description U00420/E00420 A relay request was received from the host center but interrupted because of a mismatch in permit ID or telephone number. U00421/E00421 Subaddress-based relay reception was interrupted because of a mismatch in the speci- fied subaddress relay box number.
  • Page 385 2RG/2RH (2-2) U006XX error code table: Problems with the unit Error code Description U00600/E00600 The document processor cover is open. U00601/E00601 Document jam or the document length exceeds the maximum. U00602/E00602 Image scanning section problem. U00603/E00603 No document feed. U00604/E00604 Document length exceeded the limit of the bitmap memory capacity. U00610/E00610 Recording section cover is open.
  • Page 386 2RG/2RH (2-5) U010XX error code table: G3 transmission Error code Description U01000/E01000 An FTT signal was received for a set number of times after TCF signal transmission at 2400 bps. Or, an RTN signal was received in response to a Q signal (excluding EOP) after transmission at 2400 bps.
  • Page 387 2RG/2RH Error code Description U01040/E01040 A DCN or other inappropriate signal was received during standby for DIS signal recep- tion. U01041/E01041 A DCN signal was received after transmission of a DNL (MPS or EOM) signal (between units of our make). U01042/E01042 A DCN signal was received after transmission of a DCS, TCF signal.
  • Page 388 2RG/2RH (2-6) U011XX error code table: G3 reception Error code Description U01100/E01100 Function of the unit differs from that indicated by a DCS signal. U01101/E01101 Function of the unit (excl. communication mode select) differs from that indicated by an NSS signal. U01102/E01102 A DTC (NSC) signal was received when no transmission data was in the unit.
  • Page 389 2RG/2RH Error code Description U01152/E01152 A DCN signal was received after transmission of a CTR signal (ECM). U01153/E01153 A DCN signal was received after transmission of an ERR signal (ECM). U01154/E01154 A DCN signal was received after transmission of an RNR signal (ECM). U01155/E01155 A DCN signal was received after transmission of an SPA signal (short protocol).
  • Page 390 2RG/2RH (2-8) U018XX error code table: V.34 reception Error code Description U01800/E01800 A communication error occurred in phase 2 (line probing). U01810/E01810 A communication error occurred in phase 3 (primary channel equivalent device training). U01820/E01820 A communication error occurred in phase 4 (modem parameter exchange). U01821/E01821 Operation was interrupted due to the absence of a common communication speed between units.
  • Page 391 2RG/2RH 1-5 Assembly and disassembly 1-5-1 Precautions for assembly and disassembly (1) Precautions Before starting disassembly, press the Power key on the operation panel to off.Make sure that the Power lamp is off before turning off the main power switch.Unplug the power cable from the wall outlet. When the fax kit is installed, be sure to disconnect the modular code before starting disassembly.
  • Page 392 The brand protection seal is black color when seen through the left side window ( The brand protection seal is Gold color when seen through the right side window ( The above will reveal that the toner container is a genuine Kyocera branded toner container, otherwise, it is a counterfeit.
  • Page 393 2RG/2RH 1-5-2 OUTER COVERS (1) Detaching and attaching the front cover Procedures 1. Remove the cassette. (See page1-5-10 2. Open the front cover. Front cover Figure 1-5-3 3. Unhitch the straps by squeezing the Strap Strap hooks inward as shown. Hooks Hooks 1-5-3...
  • Page 394 2RG/2RH Figure 1-5-4 4. Remove two fulcrum axes of the front Fulcrum axis Fulcrum axis cover. 5. Remove the front cover. Fulcrum part Fulcrum part Front cover Figure 1-5-5 1-5-4...
  • Page 395 2RG/2RH (2) Detaching and attaching the rear upper cover Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow. Screw Screw Screw Rear upper cover Figure 1-5-6 (3) Detaching and attaching the rear lower cover Procedures 1.
  • Page 396 2RG/2RH (4) Detaching and attaching the inner tray Procedures 1. Release the lock lever and then remove Lock lever the job separator tray. Job separator tray Figure 1-5-8 2. Detach three screws. 3. Open the top part of the rear upper cover, remove in the direction of the arrow.
  • Page 397 2RG/2RH 4. Detach four screws. 5. Open the top part of the rear lower cover, remove in the direction of the arrow. Screw Screw Screw Rear lower cover Screw Figure 1-5-10 6. Remove the cassette. 7. Open the front cover. 8.
  • Page 398 2RG/2RH 11. While pulling the A portion in the direc- tion of the arrow, remove the inner tray. Inner tray Figure 1-5-12 (5) Detaching and attaching the front upper cover Procedures 1. Pull the cassette forward. 2. Open the right cover 1 and 2. 3.
  • Page 399 2RG/2RH (6) Detaching and attaching the eject rear cover Procedures 1. Remove the screw and the eject rear cover. Eject rear cover Screw Figure 1-5-14 (7) Detaching and refitting the eject rear cover Procedures 1. Release two hooks by using a flat screwdriver.
  • Page 400 2RG/2RH 1-5-3 Paper feed section (1) Detaching and attaching the primary paper feed unit Procedures 1. Pull the cassette, remove in the direc- tion of the arrow. Cassette Figure 1-5-16 2. Release the paper feed lever and then Ppaer feed lever remove the primary paper feed unit.
  • Page 401 2RG/2RH (2) Detaching and attaching the MP paper feed roller and MP separation pad Procedures 1. Open the right cover 1. Right cover 1 Figure 1-5-18 2. While squeezing the holders inward, remove the MP paper feed roller. Holders MP paper feed roller Figure 1-5-19 1-5-11...
  • Page 402 2RG/2RH 3. Tilt the MP separation pad forward and then remove it upwards. 4. Check or replace the MP paper feed roller and MP separation pad and refit all the removed parts. 5. When replacing the new unit,proceed as follows: MP seperation pad 1)Performs maintenance mode U901 (Checking copy counts by paper feed...
  • Page 403 2RG/2RH (3) Detaching and attaching the registration cleaner Procedures 1. Open the front cover. 2. Release the lock lever and remove the waste toner box. Lock lever Waste toner box Figure 1-5-21 3. Release the toner container lever and then remove the toner container. Toner container lever Toner container Figure 1-5-22...
  • Page 404 2RG/2RH 4. Release the lock lever. Lock lever Figure 1-5-23 5. Release the lock lever and open the Lock lever Developer cover developer cover. Figure 1-5-24 1-5-14...
  • Page 405 2RG/2RH Cleaner lever 6. Set the cleaner lever up and draw the registration cleaner frontward. 7. Check or replace the registration cleaner and refit all the removed parts. Registration cleaner Figure 1-5-25 1-5-15...
  • Page 406 2RG/2RH (4) Detaching and attaching the MP tray Procedures 1. Open the right cover 1. 2. Remove the MP wire cover and then remove the connector. 3. Close the right cover 1. MP wire cover Connector Right cover 1 Figure 1-5-26 4.
  • Page 407 2RG/2RH 7. Release two fulcrums of the MP tray by Fulcrum Fulcrum using a flat screwdriver. 8. Remove the MP tray. Flat screwdriver Flat screwdriver MP tray Figure 1-5-28 1-5-17...
  • Page 408 2RG/2RH 1-5-4 Developer section (1) Detaching and reattaching the developer unit Procedures 1. Open the front cover. 2. Release the lock lever and remove the waste toner box. Lock lever Waste toner box Figure 1-5-29 3. Release the toner container lever and then remove the toner container.
  • Page 409 2RG/2RH 4. Release the lock lever. Lock lever Figure 1-5-31 5. Release the lock lever and open the Lock lever Developer cover developer cover. Figure 1-5-32 1-5-19...
  • Page 410 2RG/2RH 6. Release the lock lever and then remove Lock lever the developer unit. 7. Check or replace the developer unit and reattach the removed parts in the origi- nal position. 8. When replacing the new unit,proceed as follows: 1)Performs maintenance mode U130 (Set Toner Install) .
  • Page 411 2RG/2RH 1-5-5 Drum section (1) Detaching and reattaching the drum unit Procedures 1. Open the front cover. 2. Release the lock lever and remove the waste toner box. Lock lever Waste toner box Figure 1-5-34 3. Release the lock lever (yellow). Lock lever Figure 1-5-35 1-5-21...
  • Page 412 2RG/2RH 4. Release the lock lever and open the Lock lever Developer cover developer cover. Figure 1-5-36 5. Open the right cover 1. 6. Release the lock lever and then remove the drum unit. 7. Check or replace the drum unit and refit all the removed parts.
  • Page 413 2RG/2RH (2) Detaching and attaching the charger roller unit Procedures Lock lever 1. Remove the drum unit. (See page1-5-21 ) 2. Release the lock lever and then remove the charger roller unit. 3. Check or replace the charger roller unit and reattach the removed parts in the original position.
  • Page 414 2RG/2RH 1-5-6 Transfer/separation section (1) Detaching and attaching the transfer roller unit Procedures 1. Open the right cover 1. Lock lever 2. Release two lock levers and then Lock lever remove the transfer roller unit. 3. Check or replace the transfer roller unit and refit all the removed parts.
  • Page 415 2RG/2RH 1-5-7 Fuser section (1) Detaching and attaching the fuser unit Procedures Lock lever Lock lever 1. Open the right cover 1. 2. Release the lock by pushing down the lock lever and then remove the fuser unit by griping the knobs. 3.
  • Page 416 2RG/2RH 1-5-8 Drive section (1) Detaching and attaching the drive unit 1 Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow. Screw Screw Screw Rear upper cover Figure 1-5-41 3.
  • Page 417 2RG/2RH Engine PWB 5. Remove three connectors. 6. Detach five screws and then remove YC13 the drive unit 1. 7. Check or replace the drive unit 1 and reattach the removed parts in the origi- Drive unit 1 Connectors nal position. Screw Lift motor 1 Screw...
  • Page 418 2RG/2RH (2) Detaching and attaching the drive unit 2 Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow. Screw Screw Screw Rear upper cover Figure 1-5-45 3. Detach four screws. 4.
  • Page 419 2RG/2RH Connectors 5. Remove five connectors. 6. Detach four screws and then remove Connector the drive unit 2. 7. Check or replace the drive unit 2 and reattach the removed parts in the origi- nal position. Connectors Drive unit 2 Drive unit 2 Screw Screw...
  • Page 420 2RG/2RH 1-5-9 Optical section (1) Detaching and attaching the Laser Scanner Unit (LSU) Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow. Screw Screw Screw Rear upper cover Figure 1-5-48 3.
  • Page 421 2RG/2RH 5. Release the lock lever and then remove Lock lever the job separator tray. Job separator tray Figure 1-5-50 6. Remove the cassette. 7. Open the front cover. 8. Detach six screws. Screw 9. Pull upwards and then release four hooks.
  • Page 422 2RG/2RH 11. While pulling the A portion in the direc- tion of the arrow, remove the inner tray. Inner tray Figure 1-5-52 Temperature sensor 12. Release two hooks and remove the assy temperature sensor assy. 13. Remove the connector of LSU fan motor.
  • Page 423 2RG/2RH 15. Remove the connector. Wire saddle Connectors 16. Detach four screws and then remove the laser scanner unit. 17. Check or replace the laser scanner unit and refit all the removed parts. Screw Screw Screw Screw Laser scanner unit Figure 1-5-54 1-5-33...
  • Page 424 2RG/2RH (2) Detaching and attaching the image scanner unit Procedures 1. Detach two screws and then remove Scanner right cover Screw the scanner right cover. CAUTION: When installing, attach close to the con- Screw tact glass. Figure 1-5-55 2. Remove the contact glass by pulling Contact glass rightward.
  • Page 425 2RG/2RH Screw 3. Detach five screws and then remove Scanner cover Screw the scanner cover. Screw Screw Screw Figure 1-5-57 Screw 4. Remove the FFC and the connector. 5. Remove four screws and then remove Image scanner unit Screw Screw the image scanner unit.
  • Page 426 2RG/2RH Attaching the ISU 6. When reinstalling, fix by adjusting to the scale of a original position. When replacing, decide the fix position of ISU by the following. The right and left direction of machine: Check the marked number (a) and then adjust the frame side of positioning line (b) of the same number and the line (c) of ISU.
  • Page 427 2RG/2RH (3) Detaching and attaching the LED unit Procedures 1. Detach two screws and then remove Scanner right cover Screw the scanner right cover. CAUTION: When installing, attach close to the con- Screw tact glass. Figure 1-5-60 2. Remove the contact glass by pulling Contact glass rightward.
  • Page 428 2RG/2RH Screw 3. Detach two screws and then remove the scanner rear cover. Scanner rear cover Screw Figure 1-5-62 Scanner front Screw 4. Detach two screws and remove the upper cover scanner front upper cover. Screw Figure 1-5-63 1-5-38...
  • Page 429 2RG/2RH 5. Move the exposure unit to the cutting FFC cover lack part. 6. Peel off the sheet. 7. Release the hook and then remove the FFC cover. Hook Sheet Exposure unit Figure 1-5-64 Screw 8. Remove the FFC from the connector. 9.
  • Page 430 2RG/2RH (4) Detaching and reattaching the scanner wires Follow the procedures below when the scanner wires are broken or to be replaced. (4-1) Detaching the scanner wires Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow.
  • Page 431 2RG/2RH 5. Remove the cassette. 6. Open the front cover. 7. Detach six screws. Screw 8. Pull upwards and then release four hooks. 9. Remove the left lower cover. Screw Screw Screw Screw Screw Left lower cover Figure 1-5-68 Hooks 10.
  • Page 432 2RG/2RH Screw 12. Detach two screws and remove the Scanner right cover scanner right cover. 13. Remove the right upper cover. Screw Right upper cover Figure 1-5-70 Screw 14. Detach two screws and remove the scanner rear cover. Scanner rear cover Screw Figure 1-5-71 1-5-42...
  • Page 433 2RG/2RH Scanner front Screw 15. Detach two screws and remove the upper cover scanner front upper cover. Screw Figure 1-5-72 Screw 16. Raise the operation panel. Operation panel lower cover 17. Detach the screw and then remove the operation panel lower cover. Figure 1-5-73 1-5-43...
  • Page 434 2RG/2RH 18. Twist the A section of card reader cover Card reader cover in front and remove to pull in the left direction. Figure 1-5-74 19. Detach one screw, slide the keyboard cover in the direction of the arrow and remove it.
  • Page 435 2RG/2RH 20. After lifting the protrusion, remove the ISU front cover. ISU front cover Projection Figure 1-5-76 21. Slide the controller box cover in side- way, and remove it. Controller box cover Figure 1-5-77 1-5-45...
  • Page 436 2RG/2RH 22. Remove seven connectors and release two wire saddles. Screw Screws 23. Detach six screws and then remove the controller box. Connectors Screws Connectors Screw Wire saddles Controller box Figure 1-5-78 24. Remove the wire from the saddle of the wire guide.
  • Page 437 2RG/2RH 26. Remove FFC from the engine PWB. Engine PWB Figure 1-5-80 27. Remove two connectors from the engine PWB. 28. Release the wires from two wire Wires saddles. Wire saddles Connectors Engine PWB Figure 1-5-81 1-5-47...
  • Page 438 2RG/2RH 29. Remove the four screws and then remove the scanner unit upward. Scanner unit Screw Screw Screw Screw Figure 1-5-82 Screw 30. Remove the two screws. 31. Remove the scanner left cover and the Scanner left cover contact glass assy. Scanner unit Screw Figure 1-5-83...
  • Page 439 2RG/2RH 32. Move the exposure unit to the cutout FFC cover portion. 33. Peel off the sheet. 34. Release the hook and then remove the FFC cover. Hook Sheet Exposure unit Figure 1-5-84 Screw 35. Remove the FFC from the connector. 36.
  • Page 440 2RG/2RH Screw Screw 37. Remove each screw and remove front Rear wire and rear wire holder plates. holder plate Front wire 38. Remove the mirror frame 1 from the holder plate scanner unit. Mirror frame 1 Figure 1-5-86 39. Remove the scanner wire springs from the hooks.
  • Page 441 2RG/2RH (4-2) Fitting the scanner wires NOTE When fitting the wires, be sure to use those specified below. Machine front:(P/N:302K317150), gray Machine rear:(P/N:302K317140), black Fitting requires the following tools Two frame securing tools (P/N 302FZ17100) Two scanner wire stoppers (P/N 302RH94010) Procedures Screw 1.
  • Page 442 2RG/2RH Scanner wire 5. Insert the locating ball of each scanner stoppers wires into the hole in the respective scanner wire drum and wind the scan- ner wire three turns inward and four turns outward. Three turns inward With the locating ball as the reference point, wind the shorter end of each of the wires outward.
  • Page 443 2RG/2RH 9. Wind the outer scanner wires from above to below on the outside grooves in the pulleys at the secondary mirror frame....(1) 10. Hook the round terminals to the catches inside the scanner unit....(2) 11. Wind the inner scanner wires from below to above in the grooves of left side scanner unit....(3) 12.
  • Page 444 2RG/2RH 1-5-10 PWBs (1) Detaching and reattaching the main PWB Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow. Screw Screw Screw Rear upper cover Figure 1-5-93 3.
  • Page 445 2RG/2RH 5. Slide the controller box cover in side- way, and remove it. Controller box cover Figure 1-5-95 6. Detach the USB connector and three screws. 7. Unplug the connector and detach DPIF PWB. Connection connector Screws DPIF PWB Screw USB connector Figure 1-5-96 1-5-55...
  • Page 446 2RG/2RH 8. Remove all connectors and FFC from YC42 YC62 YC32 the main PWB. 9. Detach eight screws and then remove the main PWB. YC31 10. Check or replace the main PWB and YC20 YC10 reattach the removed parts in the origi- YC65 nal position.
  • Page 447 2RG/2RH-1 (1-1) Notes when replacing the main PWB When replacing the main PWB, make sure to remove the SSD from the old board and install it in the new main board. (1-5-77Reference) IMPORTANT A machine without the SSD does not start up. Do not replace the main PWB, engine PWB and SSD at the same time.
  • Page 448 2RG/2RH-1 4. Resetting the initial settings Reset the user default setting and FAX default setting (e.g. the local FAX information) from the System Menu or Command Center. 5. Resetting the maintenance mode Reset the following maintenance mode if necessary Maintenance mode relating to the main unit Maintenance mode relating to the main unit U250...
  • Page 449 2RG/2RH (2) Detaching and reattaching the engine PWB Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow. Screw Screw Screw Rear upper cover Figure 1-5-99 3. Detach four screws. 4.
  • Page 450 2RG/2RH 5. Remove the cassette. 6. Open the front cover. 7. Remove six screws. Screw 8. Pull upwards and then release four hooks. 9. Remove the left lower cover. Screw Screw Screw Screw Screw Left lower cover Hooks Figure 1-5-101 10.
  • Page 451 2RG/2RH 11. Remove seven connectors and release two wire saddles. Screw Screws 12. Detach six screws and then remove the controller box. Connectors Screws Connectors Screw Wire saddles Controller box Figure 1-5-103 13. Remove the wire from the saddle of the wire guide.
  • Page 452 2RG/2RH 15. Remove all connectors and FFC from the engine PWB. 16. Detach six screws and then remove the engine PWB. Screw Screw Screw 17. Check or replace the engine PWB and reattach the removed parts in the origi- nal position. CAUTION: Engine PWB Screw...
  • Page 453 2RG/2RH-1 (2-1) Notes when replacing the engine PWB NOTE: When replacing the PWB, remove the EEPROM (U3) from the PWB and then reattach it to the new PWB. EEPROM (U3) Engine PWB Figure 1-5-106 Detaching of EEPROM 1. The flat screwdriver is inserted between EEPROM EEPROM and socket.
  • Page 454 2RG/2RH (3) Detaching and reattaching the power source PWB Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow. Screw Screw Screw Rear upper cover Figure 1-5-108 3. Detach four screws. 4.
  • Page 455 2RG/2RH 5. Detach one screw and then remove the power source box cover. Power source box cover Screw Figure 1-5-110 6. Remove all connectors from the power source PWB. 7. Detach eight screws and then remove the power source PWB. 8.
  • Page 456 2RG/2RH (4) Detaching and reattaching the high voltage PWB Procedures 1. Release the lock lever and then remove Lock lever the job separator tray. Job separator tray Figure 1-5-112 2. Detach three screws. 3. Open the top part of the rear upper cover, remove in the direction of the arrow.
  • Page 457 2RG/2RH 4. Detach four screws. 5. Open the top part of the rear lower cover, remove in the direction of the arrow. Screw Screw Screw Rear lower cover Screw Figure 1-5-114 6. Remove the cassette. 7. Open the front cover. 8.
  • Page 458 2RG/2RH 11. While pulling the A portion in the direc- tion of the arrow, remove the inner tray. Inner tray Figure 1-5-116 12. Remove the screw and the eject rear cover. Eject rear cover Screw Figure 1-5-117 1-5-68...
  • Page 459 2RG/2RH 13. Remove FFC from the high voltage PWB. 14. Detach four screws and remove the high voltage PWB. 15. Check or replace the high voltage PWB and reattach the removed parts in the original position. Screw Screw Screw Screw High voltage PWB Figure 1-5-118 1-5-69...
  • Page 460 2RG/2RH (5) Detaching and reattaching the operation panel PWB 1 Procedures 1. Release the lock lever and then remove Lock lever the job separator tray. Job separator tray Figure 1-5-119 2. Detach three screws. 3. Open the top part of the rear upper cover, remove in the direction of the arrow.
  • Page 461 2RG/2RH 4. Detach four screws. 5. Open the top part of the rear lower cover, remove in the direction of the arrow. Screw Screw Screw Rear lower cover Screw Figure 1-5-121 6. Remove the cassette. 7. Open the front cover. 8.
  • Page 462 2RG/2RH 11. While pulling the A portion in the direc- tion of the arrow, remove the inner tray. Inner tray Figure 1-5-123 12. Open the right cover 1 and 2. 13. Release the projection of the front upper cover. 14. Tilt the front upper cover forward and then unhook two hooks by taking out it Projection upward.
  • Page 463 2RG/2RH Screw 15. Detach the screw and then remove the Operation panel lower cover operation panel lower cover in the direction of the arrow. Figure 1-5-125 Screw 16. Remove the screw and then remove the operation panel cover d from the opera- tion panel upper unit.
  • Page 464 2RG/2RH 17. Remove the wire holder in the fulcrum. 18. Remove USB connector. 19. Remove three connectors. Operation panel unit Wire holder Connectors USB connector Figure 1-5-127 Operation panel unit 20. Remove two screws in the upper por- tion of the fulcrum. 21.
  • Page 465 2RG/2RH Operation panel cover c 23. Detach one screw from operation panel upper unit and remove the operation Operation panel cover a panel cover a. Screw 24. Detach two screws and then remove Screw the operation panel cover b. Screw 25.
  • Page 466 2RG/2RH Screw 28. Remove all connectors and FFC from Operation panel PWB 1 the operation panel PWB 1. Screw Screw 29. Detach four screws and remove the operation panel PWB 1. 30. Check or replace the operation panel Screw PWB 1 and reattach the removed parts in the original position.
  • Page 467 2RG/2RH-1 1-5-11 Others (1) Detaching and reattaching the SSD Procedures 1. Detach three screws. 2. Open the top part of the rear upper cover, remove in the direction of the arrow. Screw Screw Screw Rear upper cover Figure 1-5-132 3. Detach four screws. 4.
  • Page 468 2RG/2RH-1 5. Slide the controller box cover in side- way, and remove it. Controller box cover Figure 1-5-134 6. Remove one screw (M2). Positioning boss 7. Remove the SSD from the connector . *: Use a Phillips 1 screwdriver and take care not to damage the screws.
  • Page 469 2RG/2RH-1 SSD replacement procedures when the SSD replacement is indicated. *: Data transfer by U026 is not available since data cannot be read when SSD is broken or it is in Read Only mode. Procedures Preparation: 2 USB memory (for firmware and data backup) Before operating, perform data backup in U917.
  • Page 470 2RG/2RH (2) Detaching and reattaching the conveying unit Procedures 1. Open the right cover 1. 2. Remove the MP wire cover and then remove the connector. 3. Close the right cover 1. MP wire cover Connector Right cover 1 Figure 1-5-1 4.
  • Page 471 2RG/2RH 7. Release two fulcrums of the MP tray by Fulcrum Fulcrum using a flat screwdriver. 8. Remove the MP tray. Flat screwdriver Flat screwdriver MP tray Figure 1-5-3 9. Remove the MP tray. (See page1-5-13 ) 10. Open the right cover 1. Right cover 1 Figure 1-5-4 1-5-81...
  • Page 472 2RG/2RH 11. Remove two screws and then remove two straps. Screw Strap Screw Strap Figure 1-5-5 12. Rotate the wire cover. 13. Remove the connector. 14. Rotate the fulcrum axis and slide it for- ward. 15. Pull the right cover 1 backward and then remove it.
  • Page 473 2RG/2RH (3) Direction of installing the principal fan motors When detaching or reattaching the fan motor, take careful of the installing direction (intake or exhaust). Eject fan motor (Rating label: outside) LSU fan motor (Rating label: inside) Exhaust Intake Power sorce fan motor (Rating label: inside) Intake Figure 1-5-7...
  • Page 474 2RG/2RH 1-6Firmware 1-6-1 Firmware update Execute the following to update the firmware below. *: The processing time is reduced with simultaneous processing by group. [GROUP1 UPDATE] UPDATE Target Master file name Message step Controller firmware DL_CTRL.2RH CTRL Panel data DL_PANL.2ND PANL Optional language data DL_OPT.2ND...
  • Page 475 2RG/2RH Verify the signature at firmware update Verify the signature of the update file to prevent the firmware update with illegally falsified data. File names of the signature and firmware certificate Target Signature file name Firmware certificate file name Controller data 2RH_CTRL_sign.bin 2RH_CTRL_cert.pem Panel data...
  • Page 476 2RG/2RH Procedures 1. After turning the power switch on and the screen is properly displayed, turn the power switch off. 2. Insert the USB memory with the firm- ware into the USB memory slot. 3. Turn the power switch on. USB memory Power switch memory slot...
  • Page 477 2RG/2RH For the case of an error FW-U P D A T E E rror When an error occurs during the firmware CTRL 2RH_2000.001.03 MAIL-BOX No Change upgrade, the process is immediately inter- PANL No Change P-UNIT No Change rupted and the error code and error message No Change 1000DF No Change...
  • Page 478 2RG/2RH Safe-Update When the firmware update was interrupted by power shut-off or disconnecting the USB memory during the firmware update, the firmware update is retried at the next power-on. Turn the main power on again while the USB memory is installed. *: The firmware update that was already completed before power shut-down is skipped.
  • Page 479 2RG/2RH 2-1 Mechanical Construction 2-1-1 Paper feed/conveying section The paper feed/conveying section consists of the paper feed unit that feeds paper from the cassette and the MP tray paper feed unit that feeds paper from the MP tray, and the paper conveying section that conveys the feed paper to the transfer/separation section.
  • Page 480 2RG/2RH EPWB MAIN_REM YC13-B3 MAIN_CLK YC13-B4 MAIN_READY YC13-B5 MAIN_DIR YC13-B6 FEED1_CL_REM YC13-A1 PFCL1 CAS1_LIFT_UP YC17-B7 PAP1LSIZE1 YC14-13 PAP1LSIZE2 PLSW1 YC14-15 PAP1LSIZE3 YC14-16 PAP1WSIZE1 PWSW1 YC14-17 PAPEMP1 YC14-3 PAPEMP2 YC14-6 LMOT1_REM2 YC13-A9 LMOT1_REM1 YC13-A10 FSRMOT_REM YC13-B9 FSRMOT_CLK YC13-B10 FSRMOT_RDY YC13-B11 FSRMOT_DIR YC13-B12 FEED2_CL_REM YC17-B4...
  • Page 481 2RG/2RH (2) MP tray paper feed section The MP tray can contain 100 sheets. Feeding from the MP tray is performed by the rotation of the MP paper feed roller. Also, function of the MP separation pad prevents paper from multiple feeding. Figure 2-1-3 MP tray paper feed section 1.
  • Page 482 2RG/2RH (3) Conveying section The conveying section conveys paper to the transfer/separation section as paper feeding from the cassette or MP tray, or as paper refeeding for duplex printing. Paper by feeding is conveyed by the paper feed roller to the position where the registration sensor (RS) is turned on, and then sent to the transfer/separation section by the right registration roller and left registration roller.
  • Page 483 2RG/2RH 2-1-2 Drum section The drum section consists of the drum, the charger roller unit, and the cleaning unit, and the drum surface is uniformly charged in preparation for formation of residual image by laser beam. After transfer is complete, toner remaining on the drum surface is chipped off with the cleaning blade and is collected to the waste toner box with the drum screw.
  • Page 484 2RG/2RH EPWB DRRPWB DRPWB EEPROM Main high voltage output HVPWB Figure 2-1-8 Drum section block diagram 2-1-6...
  • Page 485 2RG/2RH 2-1-3 Developing section The developing unit consists of the developing roller that forms the magnetic brush, the developing blade and the developing screws that agitate the toner.Also, the toner sensor (TS) checks whether or not toner remains in the developing unit. Figure 2-1-9 Developing section 1.
  • Page 486 2RG/2RH EPWB DEVRPWB HVPWB EEPROM TCSW TCLS DEVPWB Figure 2-1-10 Developing section block diagram 2-1-8...
  • Page 487 2RG/2RH 2-1-4 Optical section The optical section consists of the image scanner section for scanning and the laser scanner section for print- ing. (1) Image scanner section The original image is illuminated by the exposure lamp (EL) and scanned by the CCD image sensor in the CCD PWB (CCDPWB) via the three mirrors and ISU lens, the reflected light being converted to an electrical signal.
  • Page 488 2RG/2RH Original Contact glass LED_PWM LED_PWM YC2-4 YC29-6 AFE_RD LED_ENA YC2-5 YC29-26 AFE_WD YC29-28 LEDPWB AFE_CLK Lens YC29-30 Mirrer AFE_CS YC29-32 AFE_MCLK_P Image YC29-34 sensor AFE_MCLK_N YC29-35 CCDPWB EPWB SCAN_MOT_1_B YC34-10 Image scanner unit (ISU) SCAN_MOT_1_A YC34-11 ISUM SCAN_MOT_2_A YC34-12 SCAN_MOT_2_B YC34-13 HP_SENS...
  • Page 489 2RG/2RH (2) Laser scanner section The charged surface of the drum is then scanned by the laser beam from the laser scanner unit. The laser beam is dispersed as the polygon motor (PM) revolves to reflect the laser beam over the drum. Various lenses and mirror are housed in the laser scanner unit, adjust the diameter of the laser beam, and focalize it at the drum surface.
  • Page 490 2RG/2RH 2-1-5 Transfer/Separation section The transfer and separation section consists mainly of the transfer roller, separation electrode and drum sep- aration claws. A high voltage generated by the high voltage PWB (HVPWB) is applied to the transfer roller for transfer charg- ing.
  • Page 491 2RG/2RH 2-1-6 Fuser section The paper sent from the transfer/separation section is interleaved between the heat roller and the press roller. The heat roller is heated by the fuser heater (FH), and the toner is fused by heat and pressure and fixed onto the paper because the press roller is pressed by the fuser press spring.
  • Page 492 2RG/2RH FUSER_JAM YC8-13 FSR_SET FTH2 YC9-10 CTHERM FTH1 YC9-9 EPWB EJECT A YC8-1 EJECT B YC8-2 EJECT /A YC8-3 EJECT /B YC8-4 Fuser unit RELAYREM YC10-6 YC7-4 MHREM YC10-4 YC7-6 SHREM YC10-3 YC7-7 PSPWB Figure 2-1-19 Fuser section block diagram 2-1-14...
  • Page 493 2RG/2RH 2-1-7 Eject/Feedshift section The paper eject/feedshift section consists of the conveying path which sends the paper that has passed the fuser section to the inner tray, the job separator tray or the duplex conveying section. Figure 2-1-20 Eject/Feedshift section 1.
  • Page 494 2RG/2RH EPWB EJE_FULL_UPPER JPFS YC8-7 JS_SET JEPS YC6-2 EJE_FULL_DOWNER YC8-10 EJE_SOL_PULL YC7-1 FSSOL EJE_SOL_RETURN YC7-3 EJECT A YC8-1 EJECT B YC8-2 EJECT /A YC8-3 EJECT /B YC8-4 Figure 2-1-21 Eject/Feed shift section block diagram 2-1-16...
  • Page 495 2RG/2RH 2-1-8 Duplex conveying section The duplex conveying section consists of conveying path which sends the paper sent from the eject/feedshift section to the paper feed/conveying section when duplex printing. Figure 2-1-22 Duplex conveying section 1. Right cover 1 6. Duplex feed roller C 2.
  • Page 496 2RG/2RH EPWB DU_SENS YC15-1 DU_CL_REM YC13-A5 DUCL Figure 2-1-23 Duplex conveying section block diagram 2-1-18...
  • Page 497 2RG/2RH 2-2 Electrical Parts Layout 2-2-1 Electrical parts layout (1) PWBs 7,17 13 14 Machine front Machine inner Machine rear Figure 2-2-1 PWBs 1. Main PWB (MPWB) ......Controls the software such as the print data processing and provides the interface with computers. 2.
  • Page 498 2RG/2RH 7. LCD PWB (LCDPWB)......Controls the LCD display. 8. CCD PWB (CCDPWB)......Reads the image of originals. 9. APC PWB (APCPWB) ......Generates and controls the laser beam. 10. NFC PWB (NFCPWB) ......Antenna circuit for wireless communication. 11. Drum PWB (DRPWB) ......Relays wirings from electrical components on the drum unit. Drum individual information in EEPROM storage.
  • Page 499 2RG/2RH (2) Switches and sensors 32,33 Machine front Machine inner Machine rear Figure 2-2-2 Switches and sensors 1. Home position sensor (HPS) ....Detects the ISU in the home position. 2. Original detection switch (ODSW) ..Operates the original size detection sensor. 3.
  • Page 500 2RG/2RH 12. Lift sensor 1 (LS1)......... Detects activation of upper limit of the bottom plate in the cassette 13. Lift sensor 2 (LS2)......... Detects activation of upper limit of the bottom plate in the cassette 14. Feed sensor 1 (FS1) ......Detects a paper misfeed in the vertical conveying section. 15.
  • Page 501 2RG/2RH 39. Motors Machine front Machine inner Machine rear Figure 2-2-3 Motors 1. Main motor (MM)........Drives the paper feed section and conveying section. 2. Paper feed motor (PFM) ....... Drives the cassette 2. 3. ISU motor (ISUM) ......... Drives the ISU. 4.
  • Page 502 2RG/2RH (3) Others 11,12 9,10 Machine front Machine inner Machine rear Figure 2-2-4 Others 1. Paper feed clutch 1 (PFCL1) ....Controls the primary paper feed from cassette 1. 2. Paper feed clutch 2 (PFCL2) ....Controls the primary paper feed from cassette 2. 3.
  • Page 503 2RG/2RH 13. Cassette heater (CH) ......Dehumidifies the cassette section. 14. Hard disk (HDD)........Storages the image data and information of job accounting mode. 15. Speaker (SPK) ........Generates an error sound. 2-2-7...
  • Page 504 2RG/2RH This page is intentionally left blank. 2-2-8...
  • Page 505 2RG/2RH 2-3 PWBs 2-3-1 Main PWB YC42 YC62 YC32 YC31 YC20 YC10 YC65 YC64 YC59 YC12 YC60 YC63 YC11 Figure 2-3-1 Main PWB silk diagram 2-3-1...
  • Page 506 2RG/2RH Connec- Signal Voltage Description Ground Con- SATATXDP_C2H HDD data signal nected to SATATXDN_C2H HDD data signal the HDD Ground SATARXDN_H2C HDD data signal SATARXDP_H2C HDD data signal Ground TD1+ 0/3.3 V DC (pulse) Transmission data Ethernet TD1- 0/3.3 V DC (pulse) Transmission data TD2+ 0/3.3 V DC (pulse)
  • Page 507 2RG/2RH Connec- Signal Voltage Description WAKEUP1 0/3.3 V DC Control signal Con- RESET1 0/3.3 V DC Reset signal nected to Ground KUIOIF VBUS0 5 V DC 5 V DC power output to IFPWB USB_DN0 USB data signal USB_DP0 USB data signal Ground AUDIO0 Analog...
  • Page 508 2RG/2RH Connec- Signal Voltage Description YC10 5.0V3 5 V DC 5 V DC power output Con- PCIEP_REFCLK 0/3.3 V DC (pulse) Clock signal nected to the DPIF Ground PCIEN_REFCLK 0/3.3 V DC (pulse) Clock signal Ground Ground Ground Ground Ground PCIERC_SWRST 0/3.3 V DC (pulse) Clock signal...
  • Page 509 2RG/2RH Connec- Signal Voltage Description YC12 I2C_SCL_NFC 0/3.3 V DC (pulse) I2C clock signal Con- 3.3V2_CPU 0/3.3 V DC Energy Saver key interrupt signal nected to FPRST 0/3.3 V DC Reset signal the opera- P2C_SDAT 0/3.3 V DC (pulse) Serial communication data signal tion panel PWB 1 C2P_SDAT...
  • Page 510 2RG/2RH Connec- Signal Voltage Description YC20 VBUS_A 5 V DC 5 V DC power output Con- D-_A USB data signal nected to D+_A USB data signal USB2.0 GND_A Ground host, USB2.0 VBUS_B 5 V DC 5 V DC power output device D-_B USB data signal...
  • Page 511 2RG/2RH Connec- Signal Voltage Description 5.0V0 5 V DC 5 V DC power input from Power supply YC42 Ground YC59 VBUS 5 V DC 5 V DC power output Con- DATA- LVDS USB data signal nected to DATA+ LVDS USB data signal the USB Not used Ground...
  • Page 512 2RG/2RH Connec- Signal Voltage Description YC63 JS_LED_REM 0/3.3 V DC JOB separator LED lighting signal Con- ENG_WKUP_RE 0/3.3 V DC Engine sleep recovery signal nected to the engine HLD_ENG 0/3.3 V DC Engine stop signal E2C_SDAT 0/3.3 V DC (pulse) G6 communication data output signal C2E_SDAT 0/3.3 V DC (pulse)
  • Page 513 2RG/2RH Connec- Signal Voltage Description YC65 Ground Con- V1_DATA0_N LVDS Image data signal nected to V1_DATA0_P LVDS Image data signal the engine Ground V1_DATA1_N LVDS Image data signal V1_DATA1_P LVDS Image data signal Ground V1_DATA2_N LVDS Image data signal V1_DATA2_P LVDS Image data signal Ground...
  • Page 514 2RG/2RH Connec- Signal Voltage Description YC65 HSYNC_B_N LVDS Image data signal Con- HSYNC_B_P LVDS Image data signal nected to HSYNC_A_N LVDS Image data signal the engine HSYNC_A_P LVDS Image data signal 2-3-10...
  • Page 515 2RG/2RH 2-3-2 Engine PWB YC19 YC34 YC33 YC23 YC29 YC24 YC18 YC22 YC30 YC27 YC16 YC15 YC10 YC35 YC21 YC13 YC20 YC37 YC11 YC32 YC31 YC12 YC17 YC14 Figure 2-3-2 Engine PWB silk diagram 2-3-11...
  • Page 516 2RG/2RH Connec- Signal Voltage Description Ground Con- Ground nected to Ground the main Ground Ground Ground OS_SAD4P LVDS Serializer output data OS_SAD4N LVDS Serializer output data Ground OS_SACKP LVDS Serializer transfer data OS_SACKN LVDS Serializer transfer data Ground OS_SAD3P LVDS Serializer output data OS_SAD3N LVDS...
  • Page 517 2RG/2RH Connec- Signal Voltage Description 24V2 DC4V 24 V DC power output to PM Con- Ground nected to POL_REM 0/3.3 V DC PM: On/Off the poly- POL_READY 0/3.3 V DC PM ready signal gon motor POL_CLK 0/3.3 V DC (pulse) PM clock Ground Con-...
  • Page 518 2RG/2RH Connec- Signal Voltage Description Not used Con- Not used nected to Not used the fuser Not used thermistor Not used Not used 3.3V0 3.3 V DC 3.3 V DC power output to FTH Ground CTHERM Analog FTH1 detection voltage (edge) FSR_SET Analog FTH2 detection voltage (center)
  • Page 519 2RG/2RH Connec- Signal Voltage Description YC11 RFID_SDA 0/3.3 V DC (pulse) RFPWB EEPROM data signal RFID_SCL 0/3.3 V DC (pulse) RFPWB EEPROM clock signal 3.3V2 3.3 V DC 3.3 V DC power output to RFPWB 5 V DC 5 V DC power input YC12 3.3V2 3.3 V DC...
  • Page 520 2RG/2RH Connec- Signal Voltage Description YC13 MAIN_CLK 0/3.3 V DC (pulse) MM clock signal MAIN_READY 0/3.3 V DC MM ready signal MAIN_DIR 0/3.3 V DC MM drive switch signal 24VILF3 24 V DC 24 V DC power output to PFM Ground FSRMOT_REM 0/24 V DC...
  • Page 521 2RG/2RH Connec- Signal Voltage Description YC15 DU_SENS 0/3.3 V DC DUS: On/Off Con- Ground nected to 3.3VLED 3.3 V DC 3.3 V DC power output to DUS the dual 3.3VLED 3.3 V DC 3.3 V DC power output to MPPS sensor, MP paper Ground...
  • Page 522 2RG/2RH Connec- Signal Voltage Description YC17 3.3VLED 3.3 V DC 3.3 V DC power output to LS2 Con- Ground nected to CAS2_LIFT_UP 0/3.3 V DC LS2: On/Off the lift sen- LMOT2_REM2 24 V DC 24 V DC power output to LM sor 2, the lift motor LMOT2_REM1...
  • Page 523 2RG/2RH Connec- Signal Voltage Description YC18 BRIDGE_SEN2 0/3.3 V DC BRCS2: On/Off Con- COVER_OPEN 0/3.3 V DC BRCSW: On/Off nected to Ground the bridge Ground 3.3V2 3.3 V DC 3.3 V DC power output to BRES 24VF5 24 V DC 24 V DC power output to BRPWB YC19 Ground...
  • Page 524 2RG/2RH Connec- Signal Voltage Description YC21 DF_CLK 0/3.3 V DC (pulse) Clock signal Con- DF_SDO 0/3.3 V DC (pulse) Serial communication data signal nected to DF_SEL 0/3.3 V DC Select signal the DF DF_SDI 0/3.3 V DC (pulse) Serial communication data signal DF_RDY 0/3.3 V DC Ready signal...
  • Page 525 2RG/2RH Connec- Signal Voltage Description YC24 MK2_ENBL 0/3.3 V DC Key card enable signal Con- 24V2 24 V DC 24 V DC power output to the key counts nected to MK2_RKEY7 0/3.3 V DC Key card control signal the key MK2_RKEY6 0/3.3 V DC Key card control signal...
  • Page 526 2RG/2RH Connec- Signal Voltage Description YC29 DSI_CIS_CKP LVDS Transfer clock Con- DSI_CIS_CKN LVDS Transfer clock nected to Ground the CCD DSI_CIS_2P LVDS Serial input data DSI_CIS_2N LVDS Serial input data Ground DSI_CIS_1P LVDS Serial input data DSI_CIS_1N LVDS Serial input data Ground AFE_RD 0/3.3 V DC...
  • Page 527 2RG/2RH Connec- Signal Voltage Description YC32 24VIL1 24 V DC 24 V DC power input Con- 24VIL2 24 V DC 24 V DC power output nected to the right coverr switch DP_CLK(ENG to 0/3.3 V DC Serial communication clock signal YC33 Con- DP_SED(ENG to...
  • Page 528 2RG/2RH Connec- Signal Voltage Description YC34 Ground Con- ORG_SENS 0/3.3 V DC OSS: On/Off nected to 5 V DC 5 V DC power output to OSS the original 3.3VLED 3.3 V DC 3.3 V DC power output to ODSW size sen- sor, the Ground original...
  • Page 529 2RG/2RH Connec- Signal Voltage Description SAT_2_HSYNC_ LVDS Image data signal YC37 Con- SAT_2_HSYNC_ LVDS Image data signal nected to the main SAT_2_HSYNC_ LVDS Image data signal SAT_2_HSYNC_ LVDS Image data signal SAT_2_HSYNC_ LVDS Image data signal SAT_2_HSYNC_ LVDS Image data signal SAT_2_HSYNC_ LVDS Image data signal...
  • Page 530 2RG/2RH Connec- Signal Voltage Description YC37 SAR_2_CH12_N LVDS Image data signal Con- Ground nected to SAR_2_CH11_P LVDS Image data signal the main SAR_2_CH11_N LVDS Image data signal Ground LVDS Image data signal LVDS Image data signal Ground LVDS Image data signal LVDS Image data signal Ground...
  • Page 531 2RG/2RH 2-3-3 Operation panel PWB 1 YC11 YC10 Figure 2-3-3 Operation panel PWB 1 silk diagram 2-3-27...
  • Page 532 2RG/2RH Connec- Signal Voltage Description 5 V DC 5 V DC power output Operation LED0 0/5 V DC LED control signal 0 panel Not used PWB 2 Ground ATTENTION 0/3.3 V DC Attention LED control signal MEMORY 0/3.3 V DC Memory LED control signal PROCESSING 0/3.3 V DC...
  • Page 533 2RG/2RH Connec- Signal Voltage Description DISPLAY_POWE 0/3.3 V DC LCD backlight lighting-off signal Con- C2P_SCK 0/3.3 V DC (pulse) Panel clock signal nected to P2C_SBSY 0/3.3 V DC Panel busy signal the main P2C_SDIR 0/3.3 V DC Panel communication direction signal C2P_SDAT 0/3.3 V DC (pulse) Serial communication data signal...
  • Page 534 2RG/2RH Connec- Signal Voltage Description Ground Con- LCD_OFF 0/3.3 V DC Control signal nected to LOCKN_GPIO0 0/3.3 V DC Lock signal the main Ground RX0N 0/3.3 V DC (pulse) Transmission data signal RX0P 0/3.3 V DC (pulse) Transmission data signal Ground 19.83 V DC LCD High power output...
  • Page 535 2RG/2RH Connec- Signal Voltage Description Ground Con- RxINCK+ LVDS Display data signal nected to RxINCK- LVDS Display data signal the LCD Ground VDD_LVDS 3.3 V DC LVDS power output 5.02 V DC LCD V8 power output 3.83 V DC LCD V9 power output 3.18 V DC LCD V10 power output 2.78 V DC...
  • Page 536 2RG/2RH Connec- Signal Voltage Description YC11 3.3V_main 3.3 V DC 3.3 V DC power output Con- Ground nected to NFC_SWCLK 0/3.3 V DC (pulse) 12C clock signal the NFC NFC_SWDA 0/3.3 V DC (pulse) 12C data signal NIRQ 0/1.8 V DC Interrupt signal 2-3-32...
  • Page 537 2RG/2RH 2-3-4 Power supply PWB TRA821 TRA811 (White) (Black) Figure 2-3-4 Main PWB silk diagram 2-3-33...
  • Page 538 2RG/2RH Connec- Signal Voltage Description LIVE 100 V AC AC power input NEUTRAL 100 V AC AC power input Con- nected to the inlet LIVE 100 V AC AC power output to MSW Con- LIVE 100 V AC AC power input from MSW nected to NEUTRAL 100 V AC...
  • Page 539 2RG/2RH Connec- Signal Voltage Description 24V1 24 V DC 24 V DC power output to EPWB Con- 24V1 24 V DC 24 V DC power output to EPWB nected to 24V2 24 V DC 24 V DC power output to DF the engine 24V2 24 V DC...
  • Page 540 2RG/2RH 2-4 Appendixes 2-4-1 Appendixes (1) List of maintenance parts Maintenance part name Alternative Part No. part No. Name used in service manual Name used in parts list Registration cleaner PARTS CLEANER REGIST ASSY SP 302NL94040 2NL94040 Primary paper feed unit PARTS PRIMARY FEED ASSY SP 302MV94061 2MV94061...
  • Page 541 2RG/2RH (2) Maintenance kits Maintenance part name Alternative Parts No. part No. Name used in service Name used in parts list MK-7105/MAINTENANCE MK-7105/MAINTENANCE KIT 1702NL8NL0 072NL8NL KIT (600,000sheet) Transfer roller unit TR-7105 Drum unit DK-7105 Developier unit DV-7105 Fuser unit FK-7105 MK-7106/MAINTENANCE MK-7106/MAINTENANCE KIT...
  • Page 542 2RG/2RH (3) Periodic maintenance procedures Check the maintenance counts by the maintenance mode U901. CH: Check, CL: Clean, AD: Adjust, LU: Lubrication, RE: Replace Periodic maintenance Maintenance User Section Points and cautions Page (x1000 counts) part/location call 600/1200/1800 Test copy Image Quality Perform at the maximum copy size and test...
  • Page 543 2RG/2RH Periodic maintenance Maintenance User Section Points and cautions Page (x1000 counts) part/location call 600/1200/1800 Exit and Eject unit CL: VACUUM Duplex Rollers ,Pulleys CL: alcohol or dry cloth Section Guides CL: alcohol or dry cloth Periodic maintenance Maintenance User Section Points and cautions Page...
  • Page 544 2RG/2RH Periodic maintenance Maintenance User Section Points and cautions Page (x1000 counts) part/location call 600/1200/1800 Drive and Clutch CH: Check the copy registration and other paper feed condition on registration section and paper feed section Sensor CH: Dry cloth or airblow if light reception part of photo sensor is dirt or paper dust Periodic...
  • Page 545 2RG/2RH (4) Repetitive defects gauge First occurrence of defect 37.5 mm/1 Chager roller 1/2” 39.3 mm/1 Developing roller 9/16” 46.5 mm/1 Right/Left registration roller 13/16” 49.5 mm/1 Transfer roller 15/16” 78.5 mm/3 Heat roller/Press roller 1/16” 94 mm/3 Drum 11/16” * : The repetitive marks interval may vary depending on operating conditions.
  • Page 546 2RG/2RH (5) Firmware environment commands The printer maintains a number of printing parameters in its memory. There parameters may be changed per- manently with the FRPO (Firmware RePrOgram) commands. This section provides information on how to use the FRPO command and its parameters using examples. Using FRPO commands for reprogramming firmware The current settings of the FRPO parameters are listed as optional values on the service status page.
  • Page 547 2RG/2RH Factory Item FRPO Setting values setting Printing concentration 1: Thin. 2: Slightly Thin. 3: Standard 4: Slightly Deep. 5: Deep. Total host buffer size 0 to 99 in units of the size defined by FRPO S5 Form feed time-out value Value in units of 5 seconds (1 to 99) 100V: 1 120V: 6...
  • Page 548 2RG/2RH Factory Item FRPO Setting values setting Automatic emulation switching 0: Page eject commands 100V: 10 trigger 1: None 120V: 11 2: Page eject and prescribe EXIT commands 220-240V: 10 3: Prescribe EXIT commands 4: Formfeed (^L) commands 6: Pescribe EXIT and formfeed commands 10: Page eject commands;...
  • Page 549 2RG/2RH Factory Item FRPO Setting values setting Default paper size 0: Size of the default paper cassette (See R4.) 1: Monarch (3-7/8 × 7-1/2 inches) 2: Business (4-1/8 × 9-1/2 inches) 3: International DL (11 × 22 cm) 4: International C5 (16.2 × 22.9 cm) 5: Executive (7-1/4 ×...
  • Page 550 2RG/2RH Factory Item FRPO Setting values setting Wide A4 0: Off 1: On Line spacing * Lines per inch (integer value) Lines per inch (decimal value) Character spacing * Characters per inch (integer value) Characters per inch (decimal value) 100V: 0 Country code 0: US-ASCII 1: France...
  • Page 551 2RG/2RH Factory Item FRPO Setting values setting Default weight 0: Courier = darkness (courier and letter Gothic) Letter Gothic = darkness 1: Courier = regular Letter Gothic = darkness 4: Courier = darkness Letter Gothic = regular 5: Courier = regular Letter Gothic = regular Paper type for the MP tray 1: Plain...
  • Page 552 2RG/2RH Factory Item FRPO Setting values setting Automatic continue for ‘Press 0: Off GO’ 1: On Automatic continue timer Value in units of 5 seconds (1 to 99) 6 (30 s) Error message for device error 0: Not detect 127: Detect Duplex operation for specified 0: Off paper type...
  • Page 553 2RG/2RH (6) System Error (Fxxxx) Outline The document is described for the outline of the factors of the Fxxx errors that are not described in the self-diagnosis error code list. Please utilize it as the measures when the system is not recovered after power off/on or it frequently occurs. *: Please initially check the following when the error (Fxxx) is indicated.
  • Page 554 2RG/2RH Number Contents Verification procedure & check point Remarks Content F13X Abnormality detecting in a Panel control section [Main <=> Panel] 2. Get USBLOG and contact service headquarters. Main PWB: YC12 Panel PWB: YC5 F14X Abnormality detecting in a FAX control part 1.
  • Page 555 2RG/2RH Number Contents Verification procedure & check point Remarks Content F21X Abnormality detecting in an image-processing 1. Initialize HDD and perform an operation check. F22X part (FULL of U024) * 2. Carry out U021 Main backup initialization and perform an operation check. F23X 3.
  • Page 556 2RG/2RH Number Contents Verification procedure & check point Remarks Content F34X Abnormality detecting in the Panel Manage- 1. Check the harness between Panel<=>Main boards, and the connection state of a connec- [Main <=> Panel] ment Department tor, and perform an operation check. Main PWB: YC12 2.
  • Page 557 2RG/2RH Number Contents Verification procedure & check point Remarks Content F46X Abnormality detecting of a printer rendering part 1. Exchange boards and perform an operation check. * F46F is the abnormalities of a printer pro- 2. the acquisition wish of USBLOG -- carry out cess.
  • Page 558 2RG/2RH Number Contents Verification procedure & check point Remarks Content F51X Abnormality detecting in a JOB execution part 1. Initialize HDD and perform an operation check. Since the USB log immediately after occur- F52X (FULL of U024) * rence is needed for analysis, please give 2.
  • Page 559 2RG/2RH Number Contents Verification procedure & check point Remarks Content F69X Abnormality detecting in a HyPAS-E part 1. Initialize HDD and perform an operation check. F6AX (FULL of U024) * 2. Carry out U021 Main backup initialization and perform an operation check. F6BX 3.
  • Page 560 2RG/2RH (7) Chart of image adjustment procedures Maintenance mode Adjusting Item Image Description Original Page Remarks order Item No. Mode Adjusting the magnification in the Polygon motor speed adjustment U053 POLYGON U053 test pattern P.1-3-42 main scanning direction (printing adjustment) Adjusting the magnification in the Drive motor speed adjustment U053...
  • Page 561 2RG/2RH Maintenance mode Adjusting Item Image Description Original Page Remarks order Item No. Mode Adjusting the left and right margins LSU illumination start/end timing U402 A MARGIN U402 test pattern P.1-3-123 (printing adjustment) C MARGIN Adjusting magnification of the Data processing U065 MAIN SCAN Test chart...
  • Page 562 2RG/2RH Maintenance mode Adjusting Item Image Description Original Page Remarks order Item No. Mode Adjusting the left and right margins Adjusting the original scan data U403 A MARGIN Test chart P.1-3-124 U403: For copying an original placed on (scanning adjustment) (image adjustment) C MARGIN the contact glass...
  • Page 563 2RG/2RH (8) Wiring diagram RFIDPWB YC11 3.3V2 3.3V2 3.3V2 3.3V2 VCONT VCONT APCPWB RFID_SCL RFID_SCL OUTPEN OUTPEN IC TAG RFID_SDA RFID_SDA SAMPLEN1 SAMPLEN1 SAMPLEN2 SAMPLEN2 Relay VDATA1P VDATA1P VDATA1N VDATA1N VDATA2P VDATA2P 2beam VDATA2N VDATA2N TCSW TCON_SET 5VIL 5VIL4 Relay Vout TCON_LOCK TCLS...
  • Page 564 2RG/2RH YC13 FEED1_CL_RE YC16 PFCL1 24VF1 SW_OFF MPTSW COMMON MPF_TRAY SW_ON REG1_CL_REM 24VF1 3.3VLED 3.3V4 Relay Relay MPPLSW MPF_LNG Vout DU_CL_REM DUCL 24VF1 MPF_WID MPFWSIZE MPPWSW 3.3V2 3.3V 24VF1 Relay MPSOL MPF_SOL_REM YC15 LMOT1_REM2 LMOT1_REM1 DU_SENS 3.3V Relay 3.3VLED Vout DLPCL_REM 24VF1 3.3VLED...
  • Page 565 2RG/2RH YC42 Fuser 5.0V0 5.0V0 MPWB (1/3) 5.0V0 5.0V0 5.0V0 FTS1 FTS2 LIVE FTH1 Relay 3.3V0 FTH2 Relay PSPWB Bridge YC18 FAN_REM BRIDGE_FAN FSR_SET BRIDGE_VREF BRIDGE_VREF CTHERM BRIDGE_REM BRIDGE_REM BRIDGE_CLK BRIDGE_CLK 3.3V0 BRIDGE_PH0 BRIDGE_PH0 BRIDGE_PH1 BRIDGE_PH1 BRIDGE_DET BRIDGE_DET BRIDGE_SENS 1 BRIDGE_SEN1 BRIDGE_SENS 2 BRIDGE_SEN2...
  • Page 566 2RG/2RH YC64 YC29 12V5 12V5 LED PWB 12V5 LED_PWM LED_PWM 12V5 LED_ENA LED_ENABLE LED_PWM LED_PWM OS_SAD4P SRIF_SDR4P OS_SAD4N SRIF_SDR4N DSI_CIS_2_5P DSI_CIS_5P DSI_CIS_2_5N DSI_CIS_5N OS_SACKP SRIF_SCLKRP OS_SACKN SRIF_SCLKRN DSI_CIS_2_4P DSI_CIS_4P DSI_CIS_2_4N DSI_CIS_4N OS_SAD3P SRIF_SDR3P OS_SAD3N SRIF_SDR3N DSI_CIS_2_3P DSI_CIS_3P DSI_CIS_2_3N DSI_CIS_3N OS_SAD2P SRIF_SDR2P OS_SAD2N SRIF_SDR2N...
  • Page 567 2RG/2RH YC20 YC31 CD/DAT3 VBUS_A D-_A USB2.0 Host VCOM D+_A VCOM GND_A AGND VBUS_B SD card slot AVDD D-_B USB2.0 Device DAT0 D+_B DAT1 GND_B DAT2 LockPin(1) LP-1 LockPin(2) LP-2 COMMON LockPin(3) LP-3 LockPin(4) LP-4 LP-1 LockPin(1) LP-2 LockPin(2) LP-3 LockPin(3) LP-4 LockPin(4)
  • Page 568 Installation Guide DP-7100 / (Document processor) Installation Guide...
  • Page 569 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 DP-7100...
  • Page 570 Black & White MFP Color MFP 30ppm,35ppm 25/25ppm,32/32ppm, 35/35ppm,40/40ppm, 50/50ppm,60/55ppm Black & White MFP 40ppm,50ppm,60ppm English A different procedure is required depending on the product which is installed with this unit.Each procedure is described in the following pages. For installation with a MFP(A), see Page 1 to Page 5,Page 10 to Page 28. For installation with a MFP(B), see Page 6 to Page 28.
  • Page 571 G(M4x10) I(M3x8) 120V (North America / 230V (Europe) Latin America) Be sure to remove any tape and/or cushioning materials from the parts supplied. Veillez à retirer les morceaux de bande adhésive et/ou les matériaux de rembourrage des pièces fournies. Asegúrese de quitar todas las cintas y/o material amortiguador de las partes suministradas.
  • Page 574 G(M4x10) I(M3x8)
  • Page 576 G(M4x10) I(M3x8) 120V (North America / Latin America) Be sure to remove any tape and/or cushioning materials from the parts supplied. Veillez à retirer les morceaux de bande adhésive et/ou les matériaux de rembourrage des pièces fournies. Asegúrese de quitar todas las cintas y/o material amortiguador de las partes suministradas.
  • Page 578 G(M4x10) I(M3x8)
  • Page 580 20mm 20mm 20mm 20mm [Operation check] 1.To check the machine operation, prepare original (a) where 4 lines (b) are drawn 20 mm from the edges of the A3 sheet and 1 line (c) is drawn at its center. 2.Connect the power plug of the MFP into the wall outlet and turn the main power switch on. 3.Set the original (a) on the DP and perform a test copy to check the operation and the copy example.
  • Page 581 20mm 20mm 20mm 20mm 4.Compare original (a) with the copy example. If the gap exceeds the reference value, perform the following adjustments according to the type of the gap. Check images of the DP after checking and adjusting images of the MFP. For details, see the service manual. NOTICE: If there is any image fogging, adjust the U068 DP scanning position.
  • Page 582 Be sure to adjust in the following order. If not, the adjustment cannot be performed correctly. For checking the angle of leading edge, see page 14. <Reference value> Simplex copying: within ±3.0 mm; Duplex copying: within ±4.0 mm For checking the angle of trailing edge, see page 17. <Reference value>...
  • Page 583 For checking the leading edge timing, see page 23. <Reference value> Within ±2.5 mm For checking the center line, see page 25. <Reference value> Simplex copying: within ±2.0 mm; Duplex copying: within ±3.0 mm When using the original for adjustment, automatic adjustment of magnification, leading edge timing and center line can be performed at a time.
  • Page 584 [Checking the angle of leading edge] 1.Check the horizontal gap between line (1) of original (a) and line (2) of copy example positions. If the gap exceeds the reference value, adjust the gap according to the following procedure. <Reference value> For single copying: The horizontal gap of line (2) should be within ±3.0 mm. For duplex copying: The horizontal gap of line (2) should be within ±4.0 mm.
  • Page 585 Adjust the position of the DP unit (A). Adjust the position of the DP unit (A). Regolare la posizione dell'unità DP (A). Regolare la posizione dell'unità DP (A). Adjust the position of the DP unit (A). Regolare la posizione dell'unità DP (A). Loosen the adjusting screw (5).
  • Page 586 5.Repeat the steps above until the gap of line (2) of copy example shows the following reference values. <Reference value> For single copying: The horizontal gap of line (2) should be within ±3.0 mm. For duplex copying: The horizontal gap of line (2) should be within ±4.0 mm. 6.After the adjustment, install the inner cover (4) which is removed in step 3.Close the DP cover (3).
  • Page 587 3mm/4mm 3mm/4mm [Checking the angle of trailing edge] 1.Check the gap between line (1) of original (a) and line (2) of copy example. If the gap exceeds the reference value, perform the following adjustment. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm [Vérification de l’angle du bord arrière] 1.Vérifiez l’écart entre la ligne (1) de l’original (a) et la ligne (2) de l’exemple de copie.
  • Page 588 Adjust the height of DP. Regolazione dell’altezza del DP Adjust the height of DP. Regolazione dell’altezza del DP Loosen the nut (3). Allentare il dado (3). Loosen the nut (3). Allentare il dado (3). For copy example (f): Loosen the adjusting screw (4). Per un esempio di copia (f): Allentare la vite di regolazione (4).
  • Page 590 3mm/4mm 3mm/4mm 12.Make a proof copy again. 13.Repeat steps 1 to 12 until line (2) of copy example shows the following the reference values. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm 12.Effectuez à nouveau une copie de test. 13.Répétez les étapes 1 à...
  • Page 591 -1.5% +1.5% [Checking the magnification] 2. Use the maintenance mode U070 to adjust the magnification. 1.Check the gap between line (1) of original (a) and line (2) (3) of copy Sub Scan(F): Adjusts the scanner sub-scan magnification (surface) example. If the gap exceeds the reference value, adjust the gap Sub Scan(B): Adjusts the scanner sub-scan magnification (rear side) according to the following procedure.
  • Page 592 -1.5% +1.5% 3. Adjust the values. 5. Repeat the steps 2 to 4 above until the gap of line (2) (3) of copy For the shorter length copy example (h)(j): Increases the value. example shows the reference value. For the longer length copy example (i)(k): Decreases the value. <Reference value>...
  • Page 593 2.5mm 2.5mm [Checking the leading edge timing] Use the maintenance mode U071 to adjust the timing. 1.Check the gap between line (1) on original (a) and line (2) of copy Front Head: Adjusts the leading edge timing (surface) example. If the gap exceeds the reference value, adjust the gap Front Tail: Adjusts the trailing edge timing (surface) according to the following procedure.
  • Page 594 2.5mm 2.5mm 3.Adjust the values. 5.Repeat the steps 2 to 4 above until the gap of line (2) of copy example For the shorter leading edge timing, copy examples (l): Decreases the shows the reference value. value. <Reference value> For the longer leading edge timing, copy examples (m): Increases the Vertical gap of line (2): within ±2.5 mm value.
  • Page 595 2mm/ 2mm/ [Checking the center line] 2.Use the maintenance mode U072 to adjust the timing. 1.Check the gap between center line (1) on original (a) and center line Front: Adjusts the center line (surface) (2) of copy example. If the gap exceeds the reference value, adjust the Back: Adjusts the center line (rear side) gap according to the following procedure.
  • Page 596 2mm/ 2mm/ 3. Adjust the values. 5.Repeat the steps 2 to 4 above until the gap of line (2) of copy example If the center moves more front, copy example (n): Decreases the value. shows the reference value. If the center moves inner, copy sample (o): Increases the value. <Reference value>...
  • Page 597 [Automatic adjustment using the original for adjustment] 3.Set the original on the DP face up and press the key to carry out Start If there is no DP auto adjustment origina surface adjustment. 1.Set the maintenance mode U411 and press [DP Auto Adj] to output the 4.If appears on the display, the adjustment is completed.
  • Page 598 149 1mm A(149 5mm) 74 1mm Using a DP auto adjustment original 3.If appears on the display, the adjustment is completed. "OK" 1.Direct F and R of the DP auto adjustment original upward, and set the If ERROR XX appears, the adjustment failed. Check the original set original from the place where F and R are marked.
  • Page 599 DP-7110 / (Document processor) Installation Guide...
  • Page 600 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 DP-7110...
  • Page 601 Black & White MFP Color MFP 30ppm,35ppm 25/25ppm,32/32ppm, 35/35ppm,40/40ppm, 50/50ppm,60/55ppm Black & White MFP 40ppm,50ppm,60ppm English A different procedure is required depending on the product which is installed with this unit.Each procedure is described in the following pages. For installation with a MFP(A), see Page 1 to Page 7,Page 14 to Page 32. For installation with a MFP(B), see Page 8 to Page 32.
  • Page 602 B(L) B(R) C(M4x14) K(M3x8) H(M3x8 BLACK) 120V (North America / 230V (Europe) Latin America) Be sure to remove any tape and/or cushioning materials from the parts supplied. Veillez à retirer les morceaux de bande adhésive et/ou les matériaux de rembourrage des pièces fournies. Asegúrese de quitar todas las cintas y/o material amortiguador de las partes suministradas.
  • Page 603 C(M4x14)
  • Page 604 H(M3x8 BLACK)
  • Page 606 K(M3x8) K(M3x8) K(M3x8)
  • Page 609 B(L) B(R) C(M4x14) K(M3x8) H(M3x8 BLACK) 120V (North America / 230V (Europe) Latin America) Be sure to remove any tape and/or cushioning materials from the parts supplied. Veillez à retirer les morceaux de bande adhésive et/ou les matériaux de rembourrage des pièces fournies. Asegúrese de quitar todas las cintas y/o material amortiguador de las partes suministradas.
  • Page 610 C(M4x14)
  • Page 611 H(M3x8 BLACK)
  • Page 613 K(M3x8) K(M3x8)
  • Page 615 20mm 20mm 20mm 20mm [Operation check] 1.To check the machine operation, prepare original (a) where 4 lines (b) are drawn 20 mm from the edges of the A3 sheet and 1 line (c) is drawn at its center. 2.Connect the power plug of the MFP into the wall outlet and turn the main power switch on. 3.Set the original (a) on the DP and perform a test copy to check the operation and the copy example.
  • Page 616 20mm 20mm 20mm 20mm 4.Compare original (a) with the copy example. If the gap exceeds the reference value, perform the following adjustments according to the type of the gap. Check images of the DP after checking and adjusting images of the MFP. For details, see the service manual. NOTICE: If there is any image fogging, adjust the U068 DP scanning position.
  • Page 617 Be sure to adjust in the following order. If not, the adjustment cannot be performed correctly. For checking the angle of leading edge, see page 18. <Reference value> Simplex copying: within ±3.0 mm; Duplex copying: within ±4.0 mm For checking the angle of trailing edge, see page 21. <Reference value>...
  • Page 618 For checking the leading edge timing, see page 26. <Reference value> Within ±2.5 mm For checking the center line, see page 28. <Reference value> Simplex copying: within ±2.0 mm; Duplex copying: within ±3.0 mm When using the original for adjustment, automatic adjustment of magnification, leading edge timing and center line can be performed at a time.
  • Page 619 [Checking the angle of leading edge] 1.Check the horizontal gap between line (1) of original (a) and line (2) of copy example positions. If the gap exceeds the reference value, adjust the gap according to the following procedure. <Reference value> For single copying: The horizontal gap of line (2) should be within ±3.0 mm. For duplex copying: The horizontal gap of line (2) should be within ±4.0 mm.
  • Page 620 B (L) B (R) B (L) B (R) Remove the left hinge cover (F) and the angle control fitting (E). Loosen the 2 M4 × 14 screws (C) on the left and right fixing fittings (B(L))(B(R)). 3.Turn adjusting screw (3) at the rear side of the right hinge to adjust the DP position. For copy example (d): Turn the adjusting screw counterclockwise and move the DP to the inner side.
  • Page 621 5.Repeat the steps above until the gap of line (2) of copy example shows the following reference values. <Reference value> For single copying: The horizontal gap of line (2) should be within ±3.0 mm. For duplex copying: The horizontal gap of line (2) should be within ±4.0 mm. 6.After adjustment is completed, retighten two M4 ×...
  • Page 622 3mm/4mm 3mm/4mm [Checking the angle of trailing edge] 1.Check the gap between line (1) of original (a) and line (2) of copy example. If the gap exceeds the reference value, perform the following adjustment. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm [Vérification de l’angle du bord arrière] 1.Vérifiez l’écart entre la ligne (1) de l’original (a) et la ligne (2) de l’exemple de copie.
  • Page 623 Amount of change per scale: Approx. 0.5 2.Open the upper cover (3) of the DP (A). 4.Adjust the height of DP. mm (10) 3.Remove the 3 TP screws (4) and the screw Loosen the nut (8). Retighten the nut (8). (5), and remove the strap (6) from the rear For copy example (f): Loosen the adjusting 5.Refit the rear cover (7) removed in step 3.
  • Page 624 3mm/4mm 3mm/4mm Remove the original mat (M) and refit it (see steps 5 on page 1). Remove the original mat (M) and refit it (see steps 5 on page 8). 7.Make a proof copy again. 8.Repeat steps 1 to 6 until line (2) of copy example shows the following the reference values. <Reference value>...
  • Page 625 -1.5% +1.5% [Checking the magnification] 2. Use the maintenance mode U070 to adjust the magnification. Sub Scan(F): Adjusts the scanner sub-scan magnification (surface) 1.Check the gap between line (1) of original (a) and line (2) (3) of copy Main Scan(CIS):Adjusts the scanner CIS main-scan magnification example.
  • Page 626 -1.5% +1.5% 3.Adjust the values. 5. Repeat the steps 2 to 4 above until the gap of line (2) (3) of copy example shows the reference value. For the shorter length copy example (h)(j): Increases the value. <Reference value> For the longer length copy example (i)(k): Decreases the value. For the sub-scan direction, vertical gap of line (2): within ±1.5% Amount of change per step: 0.02 % For the main-scan direction, horizontal gap of line (3): within ±1.5%...
  • Page 627 2.5mm 2.5mm [Checking the leading edge timing] Use the maintenance mode U071 to adjust the timing. 1.Check the gap between line (1) on original (a) and line (2) of copy Front Head: Adjusts the leading edge timing (surface) example. If the gap exceeds the reference value, adjust the gap Front Tail: Adjusts the trailing edge timing (surface) according to the following procedure.
  • Page 628 2.5mm 2.5mm 3.Adjust the values. 5.Repeat the steps 2 to 4 above until the gap of line (2) of copy example For the shorter leading edge timing, copy examples (l): Decreases the shows the reference value. value. <Reference value> For the longer leading edge timing, copy examples (m): Increases the Vertical gap of line (2): within ±2.5 mm value.
  • Page 629 2mm/ 2mm/ [Checking the center line] 2.Use the maintenance mode U072 to adjust the timing. 1.Check the gap between center line (1) on original (a) and center line Front: Adjusts the center line (surface) (2) of copy example. If the gap exceeds the reference value, adjust the CIS: Adjusts the CIS center line gap according to the following procedure.
  • Page 630 2mm/ 2mm/ 3. Adjust the values. 5.Repeat the steps 2 to 4 above until the gap of line (2) of copy example If the center moves more front, copy example (n): Decreases the value. shows the reference value. If the center moves inner, copy sample (o): Increases the value. <Reference value>...
  • Page 631 [Automatic adjustment using the original for adjustment] 4.Set the original on the DP face down and press the Start key to carry If there is no DP auto adjustment original. out rear-side adjustment. 1.Set the maintenance mode U411 and press [DP Auto Adj] to output the 5.If appears on the display, the adjustment is completed.
  • Page 632 149 1mm A(149 5mm) 74 1mm Using a DP auto adjustment original 3.If “OK” appears on the display, the adjustment is completed. 1.Direct F and R of the DP auto adjustment original upward, and set the If ERROR XX appears, the adjustment failed. Check the original set original from the place where F and R are marked.
  • Page 633 149 1mm A(149 5mm) 74 1mm 4.After completing the surface adjustment, direct F and R of the DP auto 6.If “OK” appears on the display, the adjustment is completed. adjustment original downward and set the original by inserting the side If ERROR XX appears, the adjustment failed.
  • Page 634 DP-7120 / (Document processor) Installation Guide...
  • Page 635 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 DP-7120...
  • Page 636 Black & White MFP Color MFP 30ppm,35ppm 25/25ppm,32/32ppm, English A different procedure is required depending on the product which is installed with this unit.Each procedure is described in the following pages. For installation with a MFP(A), see Page 1 to Page 4,Page 9 to Page 28. For installation with a MFP(B), see Page 5 to Page 28.
  • Page 637 120V (North America / 230V (Europe) Latin America) Be sure to remove any tape and/or cushioning materials from the parts supplied. Veillez à retirer les morceaux de bande adhésive et/ou les matériaux de rembourrage des pièces fournies. Asegúrese de quitar todas las cintas y/o material amortiguador de las partes suministradas.
  • Page 640 10 mm 10 mm...
  • Page 641 120V (North America / Latin America) Be sure to remove any tape and/or cushioning materials from the parts supplied. Veillez à retirer les morceaux de bande adhésive et/ou les matériaux de rembourrage des pièces fournies. Asegúrese de quitar todas las cintas y/o material amortiguador de las partes 230V (Europe) suministradas.
  • Page 644 10 mm 10 mm...
  • Page 645 20mm 20mm 20mm 20mm [Operation check] 1.To check the machine operation, prepare original (a) where 4 lines (b) are drawn 20 mm from the edges of the A3 sheet and 1 line (c) is drawn at its center. 2.Connect the power plug of the MFP into the wall outlet and turn the main power switch on. 3.Set the original (a) on the DP and perform a test copy to check the operation and the copy example.
  • Page 646 20mm 20mm 20mm 20mm 4.Compare original (a) with the copy example. If the gap exceeds the reference value, perform the following adjustments according to the type of the gap. Check images of the DP after checking and adjusting images of the MFP. For details, see the service manual. NOTICE: If there is any image fogging, adjust the U068 DP scanning position.
  • Page 647 Be sure to adjust in the following order. If not, the adjustment cannot be performed correctly. For checking the angle of leading edge, see page 13. <Reference value> Simplex copying: within ±3.0 mm; Duplex copying: within ±4.0 mm For checking the angle of trailing edge, see page 16. <Reference value>...
  • Page 648 For checking the leading edge timing, see page 23. <Reference value> Within ±2.5 mm For checking the center line, see page 25. <Reference value> Simplex copying: within ±2.0 mm; Duplex copying: within ±3.0 mm When using the original for adjustment, automatic adjustment of magnification, leading edge timing and center line can be performed at a time.
  • Page 649 [Checking the angle of leading edge] 1.Check the horizontal gap between line (1) of original (a) and line (2) of copy example positions. If the gap exceeds the reference value, adjust the gap according to the following procedure. <Reference value> For single copying: The horizontal gap of line (2) should be within ±3.0 mm. For duplex copying: The horizontal gap of line (2) should be within ±4.0 mm.
  • Page 650 2.Open the DP cover (4). 3.Remove the inner cover (5). 4.Lift up the lever (6). In case of copy sample (d):Turn the dial (7) towards the direction of the arrow d. In case of copy sample (e):Turn the dial (7) towards the direction of the arrow e. Amount of change per scale: Approx.
  • Page 651 6.Repeat the steps above until the gap of line (2) of copy example shows the following reference values. <Reference value> For single copying: The horizontal gap of line (2) should be within ±3.0 mm. For duplex copying: The horizontal gap of line (2) should be within ±4.0 mm. 7.After the adjustment, install the inner cover (5) which is removed in step 3.Close the DP cover (4).
  • Page 652 3mm/4mm 3mm/4mm [Checking the angle of trailing edge] 1.Check the gap between line (1) of original (a) and line (2) of copy example. If the gap exceeds the reference value, perform the following adjustment. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm [Vérification de l’angle du bord arrière] 1.Vérifiez l’écart entre la ligne (1) de l’original (a) et la ligne (2) de l’exemple de copie.
  • Page 654 Adjust the height of DP. Regolazione dell’altezza del DP Adjust the height of DP. Regolazione dell’altezza del DP Loosen the nut (3). Allentare il dado (3). Loosen the nut (3). Allentare il dado (3). For copy example (f): Loosen the adjusting screw (4). Per un esempio di copia (f): Allentare la vite di regolazione (4).
  • Page 655 10 mm...
  • Page 656 3mm/4mm 3mm/4mm 15.Make a proof copy again. 16.Repeat steps 1 to 15 until line (2) of copy example shows the following the reference values. <Reference value> For simplex copying: Within ±3.0 mm For duplex copying: Within ±4.0 mm 15.Effectuez à nouveau une copie de test. 16.Répétez les étapes 1 à...
  • Page 657 -1.5% +1.5% [Checking the magnification] 2. Use the maintenance mode U070 to adjust the magnification. 1.Check the gap between line (1) of original (a) and line (2) (3) of copy Sub Scan(F): Adjusts the scanner sub-scan magnification (surface) example. If the gap exceeds the reference value, adjust the gap Sub Scan(B): Adjusts the scanner sub-scan magnification (rear side) according to the following procedure.
  • Page 658 -1.5% +1.5% 3. Adjust the values. 5. Repeat the steps 2 to 4 above until the gap of line (2) (3) of copy For the shorter length copy example (h)(j): Increases the value. example shows the reference value. For the longer length copy example (i)(k): Decreases the value. <Reference value>...
  • Page 659 2.5mm 2.5mm [Checking the leading edge timing] Use the maintenance mode U071 to adjust the timing. 1.Check the gap between line (1) on original (a) and line (2) of copy Front Head: Adjusts the leading edge timing (surface) example. If the gap exceeds the reference value, adjust the gap Front Tail: Adjusts the trailing edge timing (surface) according to the following procedure.
  • Page 660 2.5mm 2.5mm 3.Adjust the values. 5.Repeat the steps 2 to 4 above until the gap of line (2) of copy example For the shorter leading edge timing, copy examples (l): Decreases the shows the reference value. value. <Reference value> For the longer leading edge timing, copy examples (m): Increases the Vertical gap of line (2): within ±2.5 mm value.
  • Page 661 2mm/ 2mm/ [Checking the center line] 2.Use the maintenance mode U072 to adjust the timing. 1.Check the gap between center line (1) on original (a) and center line Front: Adjusts the center line (surface) (2) of copy example. If the gap exceeds the reference value, adjust the Back: Adjusts the center line (rear side) gap according to the following procedure.
  • Page 662 2mm/ 2mm/ 3. Adjust the values. 5.Repeat the steps 2 to 4 above until the gap of line (2) of copy example If the center moves more front, copy example (n): Decreases the value. shows the reference value. If the center moves inner, copy sample (o): Increases the value. <Reference value>...
  • Page 663 [Automatic adjustment using the original for adjustment] 3.Set the original on the DP face up and press the key to carry out Start If there is no DP auto adjustment origina surface adjustment. 1.Set the maintenance mode U411 and press [DP Auto Adj] to output the 4.If appears on the display, the adjustment is completed.
  • Page 664 149 1mm A(149 5mm) 74 1mm Using a DP auto adjustment original 3.If appears on the display, the adjustment is completed. "OK" 1.Direct F and R of the DP auto adjustment original upward, and set the If ERROR XX appears, the adjustment failed. Check the original set original from the place where F and R are marked.
  • Page 665 PF-791 / (500 x 2 Paper feeder) Installation Guide...
  • Page 666 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 PF-791...
  • Page 667 D(M3x12) G(M4x20) E. Stopper R........... 1 Be sure to remove any tape and/or cushioning English F. Stopper L ........... 1 materials from the parts supplied. Supplied parts G. S Tite screws M4 × 20 ......4 A. Paper feeder..........1 H.
  • Page 668 Procedure 1.Place the machine (2) on the paper feeder 2.Remove the lower paper cassette (3) from Before starting installation, be sure to turn the (A) so that the pins (1) at the rear left and the machine. main power switch of the machine off, and rear right of the paper feeder (A) are aligned unplug the power plug from the wall outlet.
  • Page 669 (M3x12) 3.Secure the machine (2) to the paper feeder 5.Install the retainer (C) in the location as 6.Turn the adjusters on each corner (4) until (A) with the 2 pins (B). shown in the figure using 2 S Tite screws M3 they reach the floor and then secure the 4.Insert the lower paper cassette (3) into the ×...
  • Page 670 G(M4x20) G(M4x20) 7.Select holes (5) and install each stopper (E,F) with 2 S Tite screws M4 × 20 (G) so that the stop- Setting paper size plate pers will be grounded on the floor. Insert the paper size plate (H) into the size dis- play slot.
  • Page 671 20±2.5mm b<20mm b>20mm Adjusting the leading edge timing The reference value for the leading edge timing is 20 ±2.5 mm at position (1) in the sample image (a). If the timing is outside this range, perform the fol- lowing adjustment. 1.Set maintenance mode U034, select [LSU Out Top] and [Cassette(L)].
  • Page 672 d<0mm d>0mm Adjusting the center line The reference value for the center line(2) is ±2.0 mm or less at position (3) in the sample image (c). If the center line position is outside this range, perform the following adjustment. 1.Set maintenance mode U034, select [LSU Out Left] and [Cassette3] or [Cassette4]. 2.Adjust the values.
  • Page 673 PF-810 / (3000-sheet deck) Installation Guide...
  • Page 674 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 PF-810...
  • Page 675 D(M3x12) G(M4x20) E. Stopper R........... 1 Be sure to remove any tape and/or cushioning English F. Stopper L ........... 1 materials from the parts supplied. Supplied parts G. S Tite screws M4 × 20 ......4 A. Paper feeder..........1 H.
  • Page 676 Procedure 2.Remove the lower paper cassette (4) from Place the machine (2) on the paper feeder (A) Before starting installation, be sure to turn the so that the pins (1) at the rear left and rear right the machine. of the paper feeder (A) are aligned with the main power switch of the machine off, and holes in the base of the machine.
  • Page 677 (M3x12) 3.Secure the machine (2) to the paper feeder 5.Install the retainer (C) in the location as 6.Open the lower right cover (5) on the (A) with the 2 pins (B). shown in the figure using 2 S Tite screws M3 machine.
  • Page 678 8.Remove the strap (7) from the shaft (8) and 9.Lift up the guide (3) until it clicks into place. 12.Turn the adjusters on each corner (9) until remove lower right cover (5). they reach the floor and then secure the 10.Close the paper feeder right cover (6) and paper feeder.
  • Page 679 G(M4x20) G(M4x20) 13.Pull out the right cassette (10) and the left 15.Select holes (13) and install each stopper (E,F) with 2 S Tite screws M4 × 20 (G) so that the stop- cassette (11) from the paper feeder (A). pers will be grounded on the floor. Remove the lift plate stopper (12) from each cassette and attach it to the storage location.
  • Page 680 Setting paper size plate Changing paper size (metric specifications 1.Pull out the cassette of the paper feeder. Insert the paper size plate (H) into the size dis- only) 2.Turn the front lock lever (14) 90° and remove play slot. At shipment, Letter is set for inch models and A4 the front deck cursor (15).
  • Page 681 3.Move the front deck cursor (15) so that it is aligned with the size indicators on the top (17) and 6.Release the hook (19) and remove the deck bottom (16) of the cassette. trailing edge cursor (20). 4.Turn the front lock lever (14) 90° to lock it. 5.Move the rear deck cursor (18) in the same way.
  • Page 682 0.5〜1.5mm 7.Lift up the sub-cursor (21). Adjusting the cursor width 8.Align with the size indicator (22), engage the 1.Load paper in the cassettes. hook (23) and install the deck trailing edge 2.If the gap between the front deck cursor (15) and the paper (24) is outside the 0.5 to 1.5 mm cursor (20).
  • Page 683 3.Insert a Philips-head screwdriver into the 2 long slots (25) in the front deck cursor (15) and loosen 4.Retighten the 2 adjusting screws (26). the 2 adjusting screws (26). Then move the front deck cursor (15). 5.Check that the gap between the front deck cursor (15) and the paper is between 0.5 and 1.5 mm.
  • Page 684 20±2.5mm b<20mm b>20mm Adjusting the leading edge timing The reference value for the leading edge timing is 20 ±2.5 mm at position (1) in the sample image (a). If the timing is outside this range, perform the fol- lowing adjustment. 1.Set maintenance mode U034, select [LSU Out Top] and [Cassette(L)].
  • Page 685 d<0mm d>0mm Adjusting the center line The reference value for the center line (2) is ±2.0 mm or less at position (3) in the sample image (c). If the center line position is outside this range, per- form the following adjustment. 1.Set maintenance mode U034, select [LSU Out Left] and [Cassette3] or [Cassette4].
  • Page 686 DF-791 / (3000-sheet finisher) Installation Guide...
  • Page 687 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 DF-791...
  • Page 688 AK-740 F(M4x8) G(M4x20) E. Staple cartridge.......... 1 Be sure to remove any tape and/or cushioning English F. M4 × 8 screw ..........1 materials from the parts supplied. Supplied parts G. M4 × 20 screw ........... 2 A. Document finisher........1 B.
  • Page 689 NOTICE Procedure 1.Install eject tray (B) to document finisher (A) The Attachment Kit (AK-740) must be installed Before starting installation, be sure to turn the by inserting the 2 hooks (1) on the back of before the document finisher is installed. main power switch of the machine off, and the tray in the holes (2) of the finisher lift unplug the power plug from the wall outlet.
  • Page 690 F(M4x8) F(M4x8) If PF-810 is installed If PF-791 is installed 2.Install earth plate (AA) to the bottom center of document finisher using 2.Install earth plate (AA) to the bottom center of document finisher using an M4 × 8 screw (F).Secure the plate at the location marked "PF-810". an M4 ×...
  • Page 691 G(M4x20) G(M4x20) 3.Remove the machine interface cover (3). 4.Attach the connecting plate (C) to the machine using 2 M4 × 20 screws (G). Attach them at the point as shown above. Only If PF-810 is installed, execute step 5 5.Remove the breakaway cover (4) from the left cover. If PF-791 is installed, proceed to step 6.
  • Page 692 6.Connect the signal line connector (5) to the 7.Fit the connector cover (D) in the connecting 8.Open the document finisher upper front connector (6) on the machine. Hook the sig- plate (C). Take care not to get the cable cover (9). Remove the screw (10). Pull the nal line wire (7) onto the hook (8).
  • Page 693 12 C 9.Insert the pin (12) on the connecting plate 10.Slowly push the lock frame (11) fully into the 12.Install the staple cartridge (E). (C) into the hole (13) on the document fin- machine so that the connectors at the far 13.Close the upper front cover (9).
  • Page 694 Adjusting the height Compliant: The diameter (a) of the pin (12) is within the height range (b) of the curved section (21). 1.Check that the respective heights of the pins Non-compliant: The diameter (a) of the pin (12) is extends beyond the height range (b) of the curved (12) on the connecting plate installed on the section (21).
  • Page 695 2.Open the upper front cover (9) of the document finisher. 4.Remove the 3 screws (24) and remove the lower rear cover (25). 3.Remove the 3 screws (22). Remove the lower front cover (23). 2.Ouvrir le couvercle avant supérieur (9) du finisseur de document. 4.Déposer les 3 vis (24) puis le couvercle arrière inférieur (25).
  • Page 696 5.Remove the screw (26) to remove the span- 7.Turn the adjustment bolts (29) with the spanner (27) to adjust the height of the document finisher. ner (27). Turning the adjustment bolt clockwise lifts the document finisher, and turning it counterclockwise 6.Loosen the 2 screws (28) on the front right lowers the document finisher.
  • Page 697 9.If the distances between the document fin- 10.Loosen the 2 screws (32) on the front left 11.Turn the adjustment bolts (33) with a Philips- isher and the machine (30, 31) are unequal, and on the rear left of the document finisher. head screwdriver to adjust the height of the use the procedure below to adjust the spac- document finisher.
  • Page 698 12.Retighten each of the 2 screws (32). 13.Reinstall the lower front cover (23) and lower rear cover (25). 12.Resserrer les 2 vis (32). 13.Reposez le couvercle avant inférieur (23) et le couvercle arrière inférieur (25). 12.Vuelva a apretar los 2 tornillos (32). 13.Vuelva a instalar la cubierta frontal inferior (23) y la cubierta posterior inferior (25).
  • Page 699 78.5mm±2.5 158mm±2.5 Adjusting the stapling position 1.Connect the machine power plug to the wall outlet and turn the machine main power switch on. 2.Make a test copy using staple mode (double stapled). 3.Check whether the stapling position is off-center. If the staple position is off-center, follow the procedure below to adjust the position. <Reference value>...
  • Page 700 4.Set maintenance mode U246, select Finisher, Staple HP. 6.Perform a test copy. 5.Adjust the values. 7.Repeat steps 4 to 6 until the staple position is within the reference If the paper is stapled too close to the front of the machine (a): Increase value.
  • Page 701 DF-7120 / (1000-sheet finisher) Installation Guide...
  • Page 702 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 DF-7120...
  • Page 703 Black & White MFP Color MFP 30ppm,35ppm 25/25ppm,32/32ppm, 35/35ppm,40/40ppm, 50/50ppm,60/55ppm Black & White MFP 40ppm,50ppm,60ppm English A different procedure is required depending on the product which is installed with this unit.Each procedure is described in the following pages. For installation with a MFP(A), see Page 1 to Page 5,Page 14 to Page 15. For installation with a MFP(B), see Page 6 to Page 15.
  • Page 704 F(M4x20) C(M4x8) AK-7100 Be sure to remove any tape and/or cushioning materials from the parts supplied. Veillez à retirer les morceaux de bande adhésive et/ou les matériaux de rembourrage des pièces fournies. Asegúrese de quitar todas las cintas y/o material amortiguador de las partes suministradas.
  • Page 707 c = d c = d c ＞ d , c ＜ d  c ＞ d , c ＜ d ...
  • Page 709 F(M4x20) C(M4x8) AK-740 Be sure to remove any tape and/or cushioning materials from the parts supplied. Veillez à retirer les morceaux de bande adhésive et/ou les matériaux de rembourrage des pièces fournies. Asegúrese de quitar todas las cintas y/o material amortiguador de las partes suministradas.
  • Page 711 PF-810 PF-791 C(M4x8) C(M4x8) PF-791 PF-810 F(M4x20) F(M4x20) PF-810...
  • Page 714 c = d c ＞ d , c ＜ d ...
  • Page 717 78.5mm±2.5mm (157mm) English Adjusting the stapling position 1.Connect the machine power plug to the wall outlet and turn the machine main power switch on. 2.Make a test copy using staple mode (double stapled). 3.Check whether the stapling position is off-center.If the staple position is off-center, follow the procedure below to adjust the position. <Reference value>...
  • Page 718 4.Set the maintenance mode U246 and select [Finisher] > [Staple HP]. 6.Press the [Start] key to confirm the setting value. 5.Adjust the values. 7.Perform a test copy. If the paper is stapled too close to the front of the machine (a): Increase 8.Repeat steps 4 to 7 until the staple position is within the reference the setting value.
  • Page 719 AK-740 / (Bridge unit) Installation Guide...
  • Page 720 AK-740 ATTACHMENT KIT for Black & White MFP 30ppm,35ppm Color MFP 25/25ppm Black & White MFP 30ppm,35ppm Color MFP 25/25ppm Black & White MFP 30ppm,35ppm Color MFP 25/25ppm 2013.6 303PD56710-01...
  • Page 721 MT-730 / (Mailbox) Installation Guide...
  • Page 722 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 MT-730(B)
  • Page 723 English A different procedure is required depending on the product which is installed with this unit.Each procedure is described in the following pages. When installing to a document finisher, see Page 1 to Page 6. When installing to a Printer, see Page 7 to Page 12. Français Une procédure différente est requise selon le produit qui est installé...
  • Page 724 E (M4x12) E. M4 × 12 screw ........... 2 Be sure to remove any tape and/or cushioning English F. Tray name label (for users)......1 materials from the parts supplied. Supplied parts A. Mailbox ............1 B. Front mounting plate cover......1 C.
  • Page 725 Procedure 1.Remove the front top cover (2) and rear top cover (3) at the top of the finisher (1) using a flat- Before starting installation, be sure to turn the blade screwdriver or the like. main power switch of the machine off, and unplug the power plug from the wall outlet.
  • Page 726 2.Fit the hooks (4) located at the front and rear of the bottom of the mailbox (A) into the notches (5) located at the front and rear of the top of the finisher (1) as shown in the illustration and attach the mailbox (A) to the finisher (1). Note: Lift the front and rear of the mailbox (A) lightly upward to make sure that no gap is made between the mailbox (A) and the machine.
  • Page 727 3.Secure the mailbox (A) using the two screws 4.Remove the rear cover (6) of the mailbox 5.Plug the connector (7) of the mailbox (A) into M4x12 (E). (A). the connector (8) of the machine body. 6.Reinstall the rear cover (6) of the mailbox (A).
  • Page 728 7.Insert the 2 hooks (9) on the front mounting 8.Install the rear mounting plate cover (C) on plate cover (B) for the mailbox into the fin- the finisher in the same way. isher to install the cover (B). 7.Insérer les 2 crochets (9) du couvercle de la 8.Installer le couvercle de la plaque de mon- plaque de montage avant (B) de la boîte à...
  • Page 729 9.Fit the seven copy eject bins (D) to the ejection section of the mailbox (A) from the lowest bin to 10.Insert the power plug from the machine into the highest. the outlet, turn the main power switch on, Press both ends of each copy eject bin (D) to bend it a little, then fit the bin by inserting the front and verify the machine operates normally.
  • Page 730 E (M4x12) E. M4 × 12 screw ........... 2 Be sure to remove any tape and/or cushioning English F. Tray name label (for users)......1 materials from the parts supplied. Supplied parts A. Mailbox ............1 B. Front mounting plate cover......1 B and C are not used.
  • Page 731 Note Procedure The Attachment Kit(AK-736) must be installed Before starting installation, be sure to turn the main power switch of the machine off, and unplug the before the mailbox is installed. power plug from the wall outlet. Remarque Procédure L'Attachment Kit (AK-736) doit être installé Avant de commencer l'installation, s'assurer de mettre la machine hors tension et de débrancher la avant d'installer la boîte à...
  • Page 732 E(M4x12) E(M4x12) 1.Insert the hooks (1) located at the front and rear of the bottom of the mailbox (A) into the notches 2.Secure the mailbox (A) using the two screws (2) of the machine and attach the mailbox (A) to the machine. M4x12 (E).
  • Page 733 3.Remove the rear cover (3) of the mailbox 4.Remove the wire saddle (4). (A). 5.Plug the connector (5) of the mailbox (A) into the connector (6) of the machine body. 6.Install the wire saddle (4) in the position as shown in the figure. 7.Reinstall the rear cover (3) of the mailbox (A).
  • Page 734 8.Install the left cover (Y) in place. 9.Using the two screws (102) removed in step 2 in the installation guide for the AK-736, install the right cover (Z). *While pressing the right cover(Z) downwards, fix the right cover(J). 8.Monter le couvercle gauche (Y) en position. 9.À...
  • Page 735 10.Fit the seven copy eject bins (D) to the ejection section of the mailbox (A) from the lowest bin to 11.Close the paper conveying unit(101). the highest. 12.Insert the power plug from the machine into Press both ends of each copy eject bin (D) to bend it a little, then fit the bin by inserting the front the outlet, turn the main power switch on, and rear pins (7) into the round holes (8) at the front and rear of the mailbox.
  • Page 736 PH-7A/C/D / (Punch unit) Installation Guide...
  • Page 737 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 PH-7A/PH-7B/PH-7C/PH-7D...
  • Page 738 E. Spring............1 L. Large clamp (for DF-790) ......1 English M. Ferrite core ..........1 F. Punch PWB ..........1 Supplied parts G. Waste hole punch box ....... 1 Be sure to remove any tape and/or cushioning A. Punch guide..........1 H.
  • Page 739 Procedure Removing the cover (DF-770) 2.Remove the 2 screws (3) and remove the Before installing the hole punch unit, make sure If installing on the DF-790, proceed to step 1 on upper rear cover (4). the MFP's main power switch is turned off and page 3.
  • Page 740 Removing the cover (DF-790) 2.Remove the 3 screws (7) and remove the Installing the hole punch unit 1.Remove the screw (5) and remove the small upper rear cover (8). 3.Remove the screw (9) and pull the guide rear cover (6). (10) outwards.
  • Page 741 4.After using alcohol to clean the shaded portion (38) of the motor shown for adhering the film (J), adhere the film. 4.Après avoir utilisé de l'alcool pour nettoyer la partie du moteur hachurée (38) sur laquelle le film (J) est apposé, coller ce film. 4.Después de utilizar alcohol para limpiar la parte sombreada (38) del motor mostrada en la ilustración para pegar la película (J), pegue la película.
  • Page 742 5.Install the punch guide (A) so that the leading edge of the guide (11) is below the document fin- 6.Insert the hole punch unit (B) into the docu- isher frame (12). ment finisher. 5.Monter le guide de la perforatrice (A) de sorte que le bord d'attaque du guide (11) se trouve sous 6.Insérer la perforatrice (B) dans le retoucheur le bâti du retoucheur de document (12).
  • Page 743 7.Raise the hole punch unit (B) slightly and fit the hook (13) on the motor unit (C) into the groove 8.Secure the motor unit (C) with the 2 screws (14) in the document finisher. At the same time, insert the rod (15) on the motor unit (C) into the (H).
  • Page 744 9.Fit the stop ring (D) over the motor unit rod 10.Run the hole punch unit wire (17) through (15) and fit the spring (E) between the hole the motor unit edging (18). punch unit and motor unit. 11.Plug the wire from the hole punch unit motor into the connector on the motor unit (19).
  • Page 745 Installing the punch PWB and waste hole punch box (DF-770) 14.Plug the 6 hole punch unit wires into the con- If installing on the DF-790, proceed to step 12 on page 12. nectors (25) on the punch PWB (F). 12.Fit the 2 hooks (20) in the punch PWB (F) into the cut (21) in the document finisher. At the same time, insert the projection (23) on the document finisher into the hole (22) in the punch PWB (F).
  • Page 746 15.Plug the 2 punch PWB wires into the con- 16.Install the small clamp (K) on the finisher, then pass and fasten the wires from the motor unit and nectors (27) on the DF main PWB (26). hole punch unit. 17.Attach the ferrite core (M) to the wire. 15.Raccorder les 2 câbles de la PWB de la per- 16.Monter le petit collier (K) sur le retoucheur puis faire passer les câbles du moteur et de la perfora- foratrice aux connecteurs (27) de la PWB...
  • Page 747 18.Replace the upper rear cover (4) and small 19.Open the upper front cover (28) and insert the waste hole punch box (G). rear cover (2). 18.Reposer le couvercle supérieur arrière (4) et 19.Ouvrir le couvercle supérieur avant (28) et insérer le bac de récupération de la perforatrice (G). le petit couvercle arrière (2).
  • Page 748 20.After cleaning each area with alcohol, adhere the following labels from the label sheet (J) at the 21.Close the upper front cover (28). locations shown in the illustration: B, C.. 20.Après avoir nettoyé chaque zone à l’alcool, apposer les étiquettes suivantes du feuillet 21.Fermer le couvercle supérieur avant (28).
  • Page 749 Installing the punch PWB and waste hole punch box (DF-790) 14.Plug the 6 hole punch unit wires into the con- 12.Fit the 2 hooks (29) in the punch PWB (F) into the cut (30) in the document finisher. At the same nectors (34) on the punch PWB (F).
  • Page 750 15.Plug the 2 punch PWB wires into the con- 16.Install the small clamp (L) on the finisher, then pass and fasten the wires from the motor unit and nectors (36) on the DF main PWB (35). hole punch unit. 17.Attach the ferrite core (M) to the wire. 15.Raccorder les 2 câbles de la PWB de la per- 16.Installer le grand collier (L) sur le retoucheur puis faire passer les câbles du moteur et de la perfo- foratrice aux connecteurs (36) de la PWB...
  • Page 751 18.Replace the upper rear cover (8) and small 19.Open the upper front cover (37) and insert the waste hole punch box (G). rear cover (6). 18.Reposer le couvercle supérieur arrière (8) et 19.Ouvrir le couvercle supérieur avant (37) et insérer le bac de récupération de la perforatrice (G). le petit couvercle arrière (6).
  • Page 752 20.After cleaning each area with alcohol, adhere the following labels from the label sheet (J) at the locations shown in the illustration: A, C. 21.Close the upper front cover (37). 20.Après avoir nettoyé chaque zone à l’alcool, apposer les étiquettes suivantes du feuillet d’étiquettes (J) aux emplacements indiqués dans l’illustration : A, C.
  • Page 753 [Adjusting the hole punch position] Adjusting the hole punch entry registration 1.Connect the MFP power plug to the wall out- 1.Enter the maintenance mode U246, select Finisher and Punch Regist. let and turn the MFP main power switch on. 2.Adjust the values. 2.Make a test copy in punch mode.
  • Page 754 Adjusting the hole punch position feed 3.Press the Start key to confirm the setting value. 1.Enter the maintenance mode U246, select Finisher and Punch Feed. <Reference value (c)> 2.Adjust the values. Metric specification: 13 mm; Inch specification: 9.5 mm If the punch hole position is closer to the edge than the reference value (c): Increase the setting value.
  • Page 755 Centering the hole punch position 3.Press the Start key to confirm the setting value. 1.Enter the maintenance mode U246, select Finisher and Punch Width. <Reference value> 2.Adjust the values. Metric specification: d = 80 mm ± 0.5, e = 40 mm ± 2 If the punch hole is too close to the front of the machine: Decrease the Inch specification: d = 2.75 inch ±...
  • Page 756 NOTICE This accessory is for use only with the following Applicant's Listed Machine. Refer to the supplied guide to install the accessory in the field. Machine: DF-770, DF-790 AVIS Cet accessoire est utilisable uniquement avec le copieur figurant dans la liste du demandeur suivant. Se reporter au guide fourni pour installer l'accessoire dans le champ.
  • Page 757 DT-730(B) / (Document tray) Installation Guide...
  • Page 758 for Color MFP 25/25ppm for Black & White MFP INSTALLATION GUIDE 30ppm,35ppm GUIDE D’INSTALLATION DT-730(B) GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE M4 10(2) M4 8(7) M4 14(2) (I), (J) and (K) are not used. 1 piece of (D) will be left. (I), (J) et (K) ne sont pas utilisés.
  • Page 759 (M4×8) (M4×8) (M4×8) (M4×8) 2013. 5 302LC56750-01...
  • Page 760 FAX System 12 Installation Guide...
  • Page 761 INSTALLATION GUIDE GUIDE D’INSTALLATION GUÍA DE INSTALACION INSTALLATIONSANLEITUNG GUIDA ALL’INSTALLAZIONE 安装手册 설치안내서 設置手順書 FAX System 12...
  • Page 762 Black & White MFP Color MFP 30ppm,35ppm 25/25ppm,32/32ppm, 35/35ppm,40/40ppm, 50/50ppm,60/55ppm Black & White MFP 40ppm,50ppm,60ppm English A different procedure is required depending on the product which is installed with this unit.Each procedure is described in the following pages. For installation with a MFP(A), see Page 1 to Page 4. For installation with a MFP(B), see Page 5 to Page 8.
  • Page 763 100V 120V 230V 240V 110V 220V 220-240V Japan North Europe Australia/ Taiwan China Asia/ America/ New Zea- Korea Latin land America...
  • Page 764 OPT1 (For New Zealand model) (Modèle pour la Nouvelle-Zélande) (Para el modelo Nuevo Zelandés) (Für Neuseeland-Modell) (Per il modello Nuova Zelanda)
  • Page 765 PQRS WXYZ OPER (Only when NK-7110/NK-7100 is installed) (Excluding 100 V models) (Uniquement lors de l'installation de NK-7110/NK-7100) (Sauf sur les modèles 100 V) (Solo si está instalada la unidad NK-7110/NK-7100) (A excepción de los modelos de 100 V) (Nur wenn NK-7110/NK-7100 installiert ist) (Ausgenommen 100-V-Modelle) (Solo quando è...
  • Page 766 Initialize the FAX circuit board. Inizializzare la scheda a circuiti FAX. 1.If the FAX PWBs were installed simultaneously to OPT1 and OPT2 (all Fax 1. Se sono state installate simultaneamente le schede FAX PWB su OPT1 e PWBs are initialized), perform the maintenance mode U600 to ini-tialize the OPT2 (tutte le schede FAX PWB sono inizializzate), eseguire il modo FAX PWBs.
  • Page 767 100V 120V 230V 240V 110V 220V 220-240V Japan North Europe Australia/ Taiwan China Asia/ America/ New Zea- Korea Latin land America...
  • Page 768 OPT1 (For New Zealand model) (Modèle pour la Nouvelle-Zélande) (Para el modelo Nuevo Zelandés) (Für Neuseeland-Modell) (Per il modello Nuova Zelanda)
  • Page 769 PQRS WXYZ OPER (Only when NK-7110/NK-7100 is installed) (Uniquement lors de l'installation de NK-7110/NK-7100) (Solo si está instalada la unidad NK-7110/NK-7100) (Nur wenn NK-7110/NK-7100 installiert ist) (Solo quando è installato NK-7110/NK-7100) For China model For Taiwan model For New Zealand model (When installing the Multiport) (En cas d'installation de la deuxième ligne de fax) (Al instalar la segunda línea de fax)
  • Page 770 Initialize the FAX circuit board. Inizializzare la scheda a circuiti FAX. 1.If the FAX PWBs were installed simultaneously to OPT1 and OPT2 (all Fax 1. Se sono state installate simultaneamente le schede FAX PWB su OPT1 e PWBs are initialized), perform the maintenance mode U600 to ini-tialize the OPT2 (tutte le schede FAX PWB sono inizializzate), eseguire il modo FAX PWBs.
  • Page 771 8F, No. 288 Nanjing Road West, Huangpu District, Phone: +1-305-421-6640 Shanghai,200003, China Fax: +1-305-421-6666 Phone: +86-21-5301-1777 Fax: +86-21-5302-8300 KYOCERA Document Solutions Canada , Ltd. KYOCERA Document Solutions 6120 Kestrel Rd., Mississauga, ON L5T 1S8, Canada (Thailand) Corp., Ltd. Phone: +1-905-670-4425...
  • Page 772 KYOCERA Document Solutions South Africa (Pty) Ltd. KYOCERA Document Solutions Espana, S.A. KYOCERA House, Hertford Office Park, Edificio Kyocera, Avda. de Manacor No.2, 90 Bekker Road (Cnr. Allandale), Midrand, South Africa 28290 Las Matas (Madrid), Spain Phone: +27-11-540-2600 Phone: +34-91-6318392...

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