Honda Hawk GT NT650 1988 Service Manual page 209

HYDRAULIC BRAKE
/ ( 3 ) COLLAR
,
?3
USTSEAl
(4) PISTON / '
SEAL (6) PISTON
TORQUE: 35 N'm (3.5 kg-m, 25 ft-Ib)
Assemble the bracket and caliper.
Install the pads (page 14-6).
Install the caliper onto the brake disc so the disc is positioned
between the pads, being careful not to damage the pads.
Install the torque link bolt and tighten it.
Apply silicone grease to the collar and the insides of the boots
and install them into the caliper.
Make sure that the boot is seated in the collar and caliper
grooves properly.
Install the pad spring.
ASSEMBLY
Check the boot and replace it if it is hardened or deteriorated.
Coat the piston and dust seals with clean brake fluid and install
them with the small diameter facing in.
Lubricate the caliper cylinder and piston with clean brake fluid
and install the piston into the caliper cylinder with the piston
dished end facing toward the pads.
The piston and dust seals must be replaced whenever they are
removed.
Install the brake hose with the oil bolt and the new sealing
washers. Tighten the oil bolt.
TORQUE: 30 N'm 13.0 kg-m, 22 ft-Ib)
Install the caliper mounting bolts and tighten them.
TORQUE: 27 N'm 12.7 kg-m, 20 ft-Ibl
Install the caliper pivot bolt and tighten it.
TORQUE: 22 N'm 12.2 kg-m, 16 ft-Ibl
Operate the brake pedal to seat the caliper piston against the
pads.
BRAKE PEDAL
REMOVAL/INSTALLATION
Remove the right foot peg bracket bolts and the muffler
mounting bolt and nut.
14-17