KTM 990 Adventure Repair Manual page 269

12-10
Change engine oil and oil filter
Clean oil screens of engine and oil tank
Clean magnetic drain plugs of engine and oil tank
Check oil lines for damage and kink-less arrangement
Renew spark plugs
Check and adjust valve clearance
Check engine fastening bolts for tight fit
Check all engine bolts accessible from the outside for tight fit
Check clutch linings
Check clutch pressure booster system
Clean the oil jet for the clutch lubrication
Check rubber boot for cracks or leaks
Check fault memory with the KTM diagnosis tool
Perform a status check of neutral, clutch, 2nd/3rd gear and side stand switch
using the KTM diagnosis tool
Check the fuel hose, the vent hoses, hoses on the vacuum sensors and
secondary air system hoses for correct installation, kink-free installation and damage
Replace the O-ring on the fuel hose connection and check for leaks
Check the wiring harness on the throttle body for proper installation and damage
Check cooling system for leaks and antifreeze protection
Check radiator fan for proper operation
Check exhaust system for leaks and correct fit
Check actuating cables for damage, smooth operation, and kink-less arrangement,adjust and lubricate
Check the oil level in the hydraulic clutch reservoir
Check air filter, renew if necessary, clean air filter box
Check cables for damage and kink-less arrangement
Check headlamp adjustment
Check electrical system for function (low/high beams, stop light, turn indicators,headlamp flasher,
tell-tale lamps, speedometer illumination, horn, side-stand switch, clutch switch, emergency-off switch)
Make sure all bolts and nuts are tight
Check brake fluid level, lining thickness, and brake discs
Change brake fluid
Check brake lines for damage and leaks
Check/adjust smooth operation, free travel of handbrake/footbrake levers
Check bolts of brake system for tight fit
Check shock absorber and fork for leaks and proper operation
Clean fork dust sleeves
Bleed fork legs
Check swingarm pivot
Check/adjust steering-head bearing
Check all chassis bolts for tight fit (fork plates, fork leg, axle nuts/bolts,
swinging-fork pivot, reversing lever, shock absorber)
Check rim joint
Check tire condition and inflation pressure
Check chain and chain guides for wear, force fit and tension
Check bolts/nuts on pinion and chain sprocket for locking devices and a tight fit
Lubricate chain
Check wheel bearings and jerk damper for play
IF MOTORCYCLE IS USED FOR COMPETITION 7500 KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S
ERVICE INTERVALLS SHOULD NEVER BE EXCEEDED BY MORE THAN
M
AINTENANCE WORK DONE BY
PERIODIC MAINTENANCE SCHEDULE
990 SUPERMOTO
KTM
AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER
1. Service 7500 km or 15000 km or
after once every
1000 km
a year 2 years
500
KM
.
!