KTM 990 Adventure Repair Manual page 117

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4
2
3
3
6
5
Transmission
– Simultaneously push both transmission shafts into the bearing
seats.
NOTE: pay attention to the spacing washer on the countershaft.
– Slide the washer on the counter shaft and mount the lock ring
– Move the engine into a horizontal position.
1
– Insert the lower gearshift rail springs in the bores with the tapered
ends down.
2
– Position the shift forks
attention to the shift rollers
the shift drum
drum.
3
NOTE: since 3 different shift forks are used they cannot be confused
with each other.
2
– Mount the gearshift rails
rail springs. Insert the upper gearshift rail springs in the gearshift
rails with the tapered ends up.
NOTE: the longer gearshift rail is used for the countershaft shift forks.
– Insert the oil rail for transmission lubrication
to engage the locking pin.
NOTE: the oil rail is sealed with 2 O-rings from the 2005 model which
5
should be replaced.
in the shift grooves and tilt aside, paying
2
– fix with grease if necessary. Mount
3
and allow the shift forks to engage in the shift
4
, paying attention to the lower gearshift
5
6-4
.
1
in the bore and turn
6

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