Pontiac Fiero 1988 Service Manual page 412

CHARGING SYSTEM 6D3-7
SLIP RING END FRAME BEARING
BEARING
RECESSED
IN CASTING
15. Install new tolerance ring inside of slip ring end
frame.
16. Press outer race of new bearing against bottom of
end frame casting.
17. Assemble brush holder using insulated screw to
end frame; position holder so brushes will ride
squarely on commutator. Use retainer pin to hold
brushes in holder.
18. Assemble rectifier bridge to end frame using sili-
cone grease (to dissipate heat) between bridge and
end frame. Securely crimp the electrical connection
between bridge and brush holder.
19. Install regulator, crimp and solder connection be-
tween regulator and bridge.
20. Install new baffle. Use punch to drive pins down
flush with baffle.
2 1 . Install stator, solder and crimp to three connectors
on bridge. Avoid excessive heat which could dam-
age diodes in rectifier bridge.
22. Install outside cover using punch to drive pins down
flush with cover.
23. To assemble drive end frame and rotor assembly
into end frame, push on both inner and outer race
to push slip ring end assembly over shaft. Then
push on both inner and outer race until outer race is
recessed 1.9-2.2 mm inside end frame casting.
24. Assemble three bolts and remove brush retaining
pin.
Fig. 804 CS130 Generator Disassembly, Test and Reassembly 3 of 3
G 2 0 2 1 4 - 6 D