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TRANS AM 1977
Service manual
Pontiac TRANS AM 1977 Service Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
General Information
Body Identification Plate
Vehicle Identification Plate
Ignition, Door and Trunk Locks
Key Blanks
Depressing Lock Cylinder Retaining Pin
Coding Side Bar Lock
Key Coding Diagram
Installing Tumblers
Staking Tumbler Spring Retainer
Installation
Metric Fasteners
Cross Recess Screw
Fastener Strength Identification
Thread Notation
Bolt Strength Markings
Decimal and Metric Equivalents
Conversion Chart-Customary and Metric
U.S. and Imperial Capacities (Approximate)
Maintenance & Lubrication
Vehicle Maintenance Schedule
Lubrication and Genenal Maintenance
Emission Control Maintenance
Engine Families
Explanation of Complete Vehicle Maintenance Schedule
Lube & General Maintenance
Body Lubrication
Safety Maintenance
Emissions
Maintenance Service Specifications
Fluids and Lubricants
Engine Oil and Filter
Recommendations
Checking Oil Level
Recommended Viscosity
Supplemental Engine Oil Additives
Types of Oil
Recommended SAE Viscosity Grades
Lift Points A, B and G Series
Lift Points-F and X Series
Lift Points-H Series
Lubrication Chart
Heating and Ventilation
Table of Contents
Heater Control Functional Test
1977 A & G Series Heater Control
General Description
1977 B Series Heater Control
1977 F Series Heater Control
1977 X Series Heater Control
1977 Astre and Sunbird Heater Control
1977 Ventilation Controls
1977 Typical Interior Body Air Flow & Exit
1977 Typical Heater Air Flow Except B & H Series
1977 B Series Heater Air Flow
1977 Astre and Sunbird Heater Air Flow
Heater Wiring Diagram
Heater Trouble Diagnosis "Insufficient Heating"
"Inadequate Removal of Fog or Ice"
Too Warm in Car
Blower Inoperative
Miscellaneous
On-Car Service Procedures
Available Heater Control Cable Adjustments
1977 A and G Series Heater Service Procedures
1977 F Series Heater Service Procedures
1977 X Series Heater Service Procedures
1977 Astre and Sunbird Heater Service Procedures
1977 B Series Heater Module
1977 B Series Heater Interior Service Procedures
1977 B Series Heater Exterior Service Procedures
Custom Air Conditioning
1977 Custom A/C Control
C.C.O.T. Refrigerant Oil Distribution
Cautions in Handling Refrigerant-12
1977 A & G Series C60 & C65 A/C Wiring
1977 F Series C60 A/C Wiring
1977 X Series C60 A/C Wiring
1977 Astre Series C60 A/C Wiring
1977 Sunbird C60 A/C Wiring
1977 Typical A/C Air Flows
1977 A & G Series C60 A/C Vacuum Diagram
1977 B Series C60 A/C Vacuum Diagram
1977 F Series C60 A/C Vacuum Diagram
1977 X Series C60 A/C Vacuum Diagram
1977 Astre C60 A/C Vacuum Diagram
1977 Sunbird C60 A/C Vacuum Diagram
1977 C.C.O.T. Major System Components & Refrigerant Flow
1977 Pressure-Temperature Relationship of R-12
1977 R-12 Charging Capacities
Precautions in Handling Refrigerant Lines and Fittings
Maintaining Chemical Stability in the Refrigeration System
Refrigerant Charging Precautions
With 14 Oz. Disposable Can Charging
With J 23500-01 Charging Station
Leak Testing the System
Liquid Leak Detectors
Electronic Leak Detector J-23400
Preliminary Checks
C60 Custom & C65 Auto. Temp. A/C Functional Test-A, F, G Series
C60 A/C Functional Test-All H & X Series
C60 Custom A/C Functional Test-B Series
1977 C.C.O.T. System Diagnostic Procedure
C.C.O.T. A/C System Diagnostic Procedure "Insufficient Cooling"
Trouble Diagnosis
Insufficient Heating
A/C Refrigerant System Diagnosis
Insufficient Cooling "Quick-Check" Procedure
Thermostatic Switch Diagnosis
B Series A/C Diagnostic Connector
B Series C60 & C65 Air Conditioning Electrical Diagnosis
1977 B Series Diagnostic Connector Wiring Diagram
Precautionary Service Measures
1977 Pipe & Hose Connection Torque Chart
Discharging, Adding Oil, Evacuating and Charging Procedures for C.C.O.T. A/C Systems
Discharging the C.C.O.T. A/C System
Evacuating, Adding Refrigerant Oil and Charging the C.C.O.T. A/C System
Discharging the 1977 C.C.O.T. A/C System with J 23500-01 Station
Discharging the 1977 C.C.O.T. A, C System Without 23500-01 Station
Disposable Can or Refrigerant Drum Method
To Begin Charging of the C.C.O.T. A/C System
Additional Charging Instructions
Charging the 1977 C.C.O.T. A/C System with Disposable Can or Refrigerant Drum
Accumulator Assembly
Compressor Overhaul
Minor Repair Procedures for the A-6 Compressor
A-6 Compressor Clutch Plate and Hub Assembly
Exploded View of A-6 Compressor
Compressor Cross Section
Removing 1977 A-6 Shaft Lock Nut
Removing 1977 A-6 Clutch Plate and Hub Asm.
Removing or Installing Retainer Ring in 1977 A-6 Clutch Drive Plate
Replace
Aligning 1977 A-6 Drive Plate Key
Installing 1977 A-6 Drive Plate
A-6 Compressor Pulley and Bearing Assembly
Remove
Inspection
Installing 1977 A-6 Pulley and Bearing Asm.
A-6 Compressor Pulley Bearing
Removing 1977 A-6 Pulley and Bearing Retainer Ring
Removing Bearing from 1977 A-6 Pulley Asm.
Installing Bearing on 1977 A-6 Pulley
A-6 Compressor Clutch Coil and Housing Assembly
Removing 1977 A-6 Coil Housing Retainer Ring
Installing 1977 A-6 Coil Housing
Major A-6 Compressor Repair Procedures
A-6 Compressor Shaft Seal
Seal Leak Detection
Specification 1977 A-6 and R-4 Compressor Shaft Seal Kit
Removing or Installing 1977 A-6 Shaft Seal Seat Retaining Ring
Removing 1977 A-6 Shaft Seal Seat and 0
Replacing 1977 A-6 Seal and 0-Ring
1977 A-6 Compressor Shaft and Seal
Leak Testing 1977 A-6 Compressor
A-6 Compressor Pressure Relief Valve
1977 A-6 High Pressure Relief Valve
A-6 Compressor Internal Mechanism
1977 A-6 Compressor Installed in Holding
1977 A-6 Rear Head Removal
Removing 1977 A-6 Rear Discharge Valve Plate
Removing 1977 A-6 Rear Suction Reed
Removing 1977 A-6 Oil Pick-Up Tube
Removing 1977 A-6 Suction Cross-Over Cover
Disassembly
Numbering 1977 A-6 Piston and Cylinder Bores
Separating 1977 A-6 Cylinder Halves
Notch Identifying Front End of 1977 A-6 Piston
1977 A-6 Parts Tray
Installing 1977 A-6 Needle Bearing
A-6 Comressor Internal Mechanism
Gaging Operation
Installing 1977 A-6 Rear Thrust Races and Bearings
Installing 1977 A-6 Front Shoe Disc
Installing 1977 A-6 Piston During Gaging Operation
Gaging Procedure
Assembling 1977 A-6 Cylinder Halves
Gaging 1977 A-6 Rear Piston Ball
Available 1977 A-6 Service Shoes and Thrust Races
Selection of Proper 1977 A-6 Shoe Disc
Gaging 1977 A-6 Rear Thrust Race
Checking 1977 A-6 Piston and Shaft End Play
A-6 Teflon Piston Ring Replacement
Teflon 1977 A-6 Teflon Piston Ring Installing, Sizing and Gaging Tools
1977 A-6 Teflon Piston Ring Positions Ring Installer Guide
Installing 1977 A-6 Teflon Piston Ring
1977 A-6 Teflon Piston Ring Installed in Piston Groove
Gaging 1977 A-6 Piston Ring Size
Installing 1 St 1977 A-6 Piston Assembly into Front Cylinder Half
Installing 2Nd 1977 A-6 Piston
Installing 1977 A-6 Discharge Cross-Over Tube
1977 A-6 Pistons Positioned in Stair-Step Arrangement
Installing 1977 A-6 Suction Cross-Over Cover
Installing 0-Ring on 1977 A-6 Discharge Cross-Over Tube
Installing 1977 A-6 Front Suction Reed
Installing 1977 A-6 Front Discharge Valve Plate
Front and Rear 1977 A-6 Discharge Valve Plates
Installing 1977 A-6 Front Head Casting
1977 A-6 Front Head 0-Ring Installed
Installing 1977 A-6 Compressor Shell
Installing 1977 A-6 Oil Pick-Up Tube
Positioning 1977 A-6 Oil Pump Gears
1977 A-6 Shell-To-Front Head 0-Ring Installation
Installing 1977 A-6 Rear Head
Minor Repair Procedures for the R-4 Compressor
1977 R-4 Compressor
R-4 Compressor Clutch Plate and Hub Asm.
R-4 Compressor Clutch Rotor And/Or Bearing
Exploded View of 1977 R-4 Compressor
1977 R-4 Compressor Cross Section
1977 R-4 in Holding Fixture
Removing 1977 R-4 Shaft Nut
1977 R-4 Clutch Plate Hub Asm. Removal
Installing 1977 R-4 Shaft Key
Installing 1977 R-4 Clutch Plate & Hub Asm.
Removing 1977 R-4 Rotor & Bearing Asm. Retainer Ring
Removing 1977 R-4 Clutch Rotor Asm.
Installing 1977 R-4 Rotor & Bearing Puller Guide
R-4 Compressor Clutch Coil And/Or Pulley Rim
1977 R-4 Rotor & Bearing Asm.
Installing 1977 R-4 Clutch Rotor Bearing
Installing 1977 R-4 Rotor and Bearing Asm. (on Car)
Installing 1977 R-4 Rotor & Bearing Asm. (on Bench)
1977 A-4 Clutch Coil Asm.
Assembling 1977 R-4 Clutch Coil, Pulley Rim and Rotor & Bearing
Major R-4 Compressor Repair Procedures
R-4 Compressor Shaft Seal
R-4 Compressor Shaft Seal Replacement (on Car)
Installing 1977 R-4 Seal (on Car)
Installing 1977 R-4 Ceramic Seal Seat (on Car)
R-4 Compressor Shaft Seal Replacement (off Car)
Removing & Installing 1977 R-4 Seal Seat (off Car)
Removing & Installing 1977 R-4 Shaft Seal (off Car)
Installing 1977 R-4 Shaft Seal Seat 0-Ring (off Car)
R 4 Compressor Pressure Relief Valve
R-4 Compressor Front Head And/Or O-Ring
Removing 1977 R-4 Front Head Mounting Screws
Removing 197 7 R-4 Front Head Asm.
R-4 Compressor Thrust and Belleville Washers
R-4 Compressor Main Bearing
Removing 1977 R-4 Main Bearing
Installing 1977 R-4 Main Bearing
R-4 Compressor Shell And/Or O-Ring Seals
Releasing 1977 R-4 Shell Retaining Strap
Removing 1977 R-4 Shell
Installing 1977 R-4 Shell
R-4 Compressor Discharge Valve Plate And/Or Retainer
Replacing 1977 R-4 Valve Plate Retainer
Replacing 1977 R-4 Discharge Valve Plate
A-6 and R-4 Compressor Leak Testing (External and Internal)
Bench-Check Procedure
1977 C60 Temperature Cable Adjustment
A & G Series Turnbuckle-Type
B Series Self-Adjusting Cable
F Series Turnbuckle-Type
1977 Series A/C Module
1977 B Series A/C Interior Service Procedures
1977 B Series A/C Exterior Service Procedures
1977 A Series (Lemans-Lemans Sport) A/C Interior Proc.
1977 A & G Series Exterior Service Procedures
1977 F Series A/C Interior Service Procedures
1977 F Series A/C Exterior Service Procedures
1977 X Series A/C Interior Service Procedures
1977 X Series A/C Exterior Service Procedures
1977 Astre Series A/C Interior Service Procedures
1977 Astre Series A/C Exterior Service Procedures
1977 Sunbird Series A/C Interior Service Procedures
1977 Sunbird Series A/C Exterior Service Procedures
1977 A, B, F, G Series Compressor Wiring
1977 X Series Compressor Wiring
1977 Astre & Sunbird Compressor Wiring
1977 Compressor Mounting No. 1 of 4 (Engine Codes 8-1 4 0 and V-15 1)
1977 Compressor Mounting No. 2 of 4 (Engine Codes R-350 and K-403)
1977 Compressor Mounting No. 3 of 4 (Engine Codes C-231, U-305 and L-350)
1977 Compressor Mounting No. 4 of 4 (Engine Codes Y-301, P-350 and 2-400)
1977 A/C Special Tools
Automatic Temperature Control
A and G Series C65 Control
B Series C65 Control
C65 Functional Test (B Series)
A and G Series Vacuum Diagram
On-Car Service Procedure
C65 Programmer Temperature Cable Adjustment
C65 Programmer "Removal-Replacement-Adjustment" Procedure
B Series Vacuum Diagram
1977 B Series C65 Programmer-Front View
1977 B Series C65 Programmer-Rear View
1977 B Series C65 Service Procedures
1977 A and G Series C65 Service Procedures
1977 A and G Series C65 Service Procedures-View "E"
Frame and Body Mounts
Frame Identification
On Car Service
Frame Inspection
Underbody Inspection
Frame Repair
Typical Frame Alignment Checks
B Series Frame Dimensions
Body Mounts
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Serial Number: 77SER-001-1008
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Summary of Contents for Pontiac TRANS AM 1977
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Firebird 1977
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