Voltech AT5600 Manuals

Voltech AT5600 Manuals

Manuals and User Guides for Voltech AT5600. We have 3 Voltech AT5600 manuals available for free PDF download: User Manual

Voltech AT5600 User Manual

Voltech AT5600 User Manual (438 pages)

Wound Component Tester

Brand: Voltech | Category: Test Equipment | Size: 7 MB

Table of Contents

Table of Contents
3
1 Introduction

11
2 System Overview

33
- What Is the AT5600
  33
- What Is the AT5600 Used for
  34
- AT5600 Features Summary
  34
- Front Panel Description
  35
- Rear Panel Description
  37
- Air Circulation
  41
- Tilt Feet
  42
- Lifting Points
  42
- A Typical Installation
  43
3 Using the AT5600

45
- Usage Overview
  45
- Test Fixtures
  46
- Creating Test Programs - at Editor
  47
- Utilizing Editor Test Programs
  49
  - Storing Programs on the Server
    49
- Results Printing
  51
  - Report Format
    51
- Recommended Configuration
  53
- Operating the AT5600 in Production Test
  54
  - Manual Use
    54
  - Robotic Operation
    54
4 AT5600 Functional Description

55
- Behind the Front Panel
  55
  - Test Nodes
    55
  - Relay Switching Matrix
    56
  - Processors
    56
  - Test Sources
    56
  - Measurement Circuits
    57
  - Touch Screen & Buttons
    58
  - Interfaces
    58
- How Does the AT5600 Tester Run a Test
  59
5 Getting Started

61
- Installing the AT5600
  61
- Installing the Windows Software
  61
- Install the Server Software
  61
- Quick Start Tutorial
  62
- USB Printer Setup
  77
6 Safety Systems

81
7 Tests and Test Conditions

89
- Available Tests
  89
  - LOW VOLTAGE Tests
    90
  - HIGH VOLTAGE Tests
    92
  - DC1000 Tests
    93
  - AC INTERFACE Tests
    93
- Self-Resonant Frequency
  94
- Explanation of Integration
  95
- CTY - Continuity
  97
- R - Winding Resistance
  98
- RLS or RLP - Equivalent Series or Parallel Resistance
  100
- LS or LP - Inductance (Series or Parallel Circuit)
  101
- LSB or LPB-Inductance with Bias Current (Series or Parallel Circuit)
  104
- QL - Quality Factor
  105
- D - Dissipation Factor or tan
  106
- LL - Leakage Inductance
  107
- C - Interwinding Capacitance
  109
- TR - Turns Ratio
  112
- TRL - Turns Ratio by Inductance
  117
- Z, ZB - Impedance, Impedance with Bias
  119
- R2 - DC Resistance Match
  120
- L2 - Inductance Match
  121
- C2 - Capacitance Match
  124
- GBAL - General Longitudinal Balance
  126
- LBAL - Longitudinal Balance
  129
- ILOS - Insertion Loss
  130
- RESP - Frequency Response
  131
- RLOS - Return Loss
  132
- ANGL - Impedance Phase Angle
  133
- PHAS - Interwinding Phase Test
  134
- OUT - Output to User Port
  135
- IR - Insulation Resistance
  136
- Hpdc - DC Hi-Pot (Eht)
  137
- Hpac - Ac Hi-Pot (Eht)
  138
- SURG - Surge Stress Test
  140
- WATT - Wattage
  144
- WATX - Wattage (External Source)
  145
- STRW - Stress Watts
  147
- STRX - Stress Watts (External Source)
  148
- MAGI - Magnetizing Current
  150
- MAGX - Magnetizing Current (External Source)
  152
- VOC - Open Circuit Voltage
  154
- VOCX - O/C Voltage (External Source)
  156
- LVOC - Low Voltage Open Circuit
  158
- ILK - Leakage Current Test
  160
- LSBX - Inductance with External Bias (Series Circuit)
  161
- LPBX - Inductance with External Bias (Parallel Circuit)
  162
- ZBX - Impedance with External Bias
  163
- ACRT - AC HI-POT Ramp
  164
- DCRT - DC HI-POT Ramp
  165
- ACVB - AC Voltage Break down
  166
- DCVB - DC Voltage Break down
  167
8 Front Panel Operation

169
- Introduction
  169
  - The Touch Screen Display
    169
  - RUN and STOP Buttons
    170
  - User Input
    170
  - Splash Screen
    171
  - Power on
    171
  - Part List
    172
    
    Entering a Part Number
    173
    
    Serial Number
    175
    
    Batch
    176
    
    Operator
    177
    
    Compensation
    178
    
    Run Screen
    182
    
    Results
    183
  - Self-Test
    184
  - Set up
    186
  - Sound
    187
  - Clock
    188
  - Server
    189
  - Network
    190
  - Unit Info
    191
  - Status Bar Icons
    192
- Testing Wound Components
  193
  - A Typical Workflow
    193
  - Traceability
    194
  - STOP on FAIL Function
    195
  - Getting the Results
    196
9 Troubleshooting

199
- Measurement Error Codes
  199
  - Self-Test Error Codes
    199
  - Editor Error Codes
    200
  - Status Code Example
    200
- Correcting Errors
  202
  - Safety Interlock Error
    202
  - Temperature Error
    202
  - Voltage Present Error
    203
10 Specifications

205
- Specification Summary
  205
- Accuracy Specifications - Available Tests
  209
  - R Test
    209
  - LS, LP, RLS, RLP, LL and C Tests
    210
  - QL and D Tests
    211
  - TR Test
    212
  - TRL Test
    213
  - MAGI Test
    214
  - MAGX Test (External Source)
    215
  - VOC Test
    216
  - VOCX Test (External Source)
    217
  - LVOC Test
    218
  - IR Test
    219
  - HPDC Test
    220
  - HPAC Test
    221
  - LSB and LPB Tests
    222
  - WATT and STRW Tests
    223
  - WATX and STRX Tests (External Source)
    224
  - SURG Test
    225
  - L2, C2 and R2 Tests
    226
  - GBAL Test
    227
  - LBAL and ILOS Tests
    228
  - RESP Test
    229
  - RLOS Test
    230
  - Z and ZB Test
    231
  - ANGL Test
    232
  - PHAS Test
    233
  - ILK Test
    234
  - LSBX and LPBX Tests
    235
  - ZBX Test
    236
  - ACRT Test
    237
  - DCRT Test
    238
  - ACVB Test
    239
  - DCVB Test
    240
- Interface Specifications
  241
  - Server Port
    241
  - Auxiliary Port
    241
  - Remote Port
    242
  - Peripheral Interface
    244
  - Safety Interlock
    245
  - User Port
    246
  - Ethernet Port
    248
  - Front and Rear USB 'A' Ports
    248
  - USB 'B' Port
    248
- Environmental Conditions
  249
- Mechanical
  250
- EMC Compliance
  251
  - Declaration of Conformity
    251
11 Maintenance

253
- Air Filters
  253
  - Removing the Right-Hand Side Panel
    253
  - Removing the Air Filters
    254
- Test Probes
  254
- Power Cords
  254
- Cleaning
  254
12 Warranty and Service

255
- Warranty Information
  255
  - Post-Sale Warranty Agreement
    255
- Service and Calibration
  256
- Accessories
  257
13 Test Fixtures

259
- Introduction
  259
- The Voltech Fixture System
  260
  - Description of the Fixture System
    260
  - Compatible Connection Types
    261
- The Voltech 40 Socket Fixture
  261
- Making Fixture Connections - Kelvin Connections
  262
- Compensation
  264
  - Compensation Summary - Available Tests
    265
  - Equipment Required
    266
- General Notes
  268
  - Beware of High Voltages
    268
  - Kelvin Connections
    269
  - Mechanical Problems
    269
  - Cleaning Test Pins
    269
14 At Series Editor Software

271
- Introduction
  271
- Installing the Editor Software
  272
  - Computer Requirements
    272
  - Installing the USB Drivers
    272
  - Installing the Main Application
    273
- Starting for the First Time
  273
  - Running the Software
    273
  - Language Configuration
    273
  - Communications Configuration
    273
- Schematic Editing
  274
  - Adding a Transformer Winding
    274
  - Connecting the Winding Terminals to Nodes
    276
  - Deleting a Winding
    276
  - Renaming a Terminal
    277
  - Adding a Terminal to an Existing Winding
    277
  - Deleting a Terminal from an Existing Winding
    278
  - Adding a Core Connection
    278
  - Deleting a Core Connection
    279
  - Adding a Screen Connection
    279
  - Deleting a Screen Connection
    279
- Creating the Program
  280
  - Setting the Program Options
    280
    
    Results Printing
    281
    
    Kelvin Pre-Check
    282
    
    Operator Numbering
    285
    
    Batch Numbering
    285
    
    Serial Numbering
    285
    
    Send Results to Server
    285
    
    Send Retry Results to Server
    285
    
    Stop on Fail
    286
    
    Date and Time on Reports
    287
    
    Disable Test Failures Due to ALC Error
    287
    
    AQL (Acceptable Quality Level)
    288
    
    Run Audit Test Every [X] Parts Tested
    288
    
    Fixture ID
    289
    
    External AC Source
    289
    
    Custom Text
    289
  - Program Edit
    290
  - Adding Tests
    291
  - Inserting Tests
    292
  - Modifying Tests
    294
  - Deleting Tests
    295
  - Test Parameters
    296
  - Test Limits
    297
  - Using the Measure Button
    299
  - Verifying Your Program
    303
  - Compensation
    305
  - Hints and Tips
    307
    
    Schematic
    307
    
    Test Order
    307
    
    Test Grouping
    309
- Programming Tests
  311
  - CTY - Continuity
    312
  - R - Winding Resistance
    313
  - RLS or RLP - Equivalent Series or Parallel Resistance
    314
  - LS or LP - Winding Inductance (Series or Parallel Circuit)
    316
  - LSB or LPB - Inductance with Bias (Series or Parallel Circuit)
    318
  - QL - Quality Factor
    320
  - D - Dissipation Factor or tan
    322
  - LL - Leakage Inductance
    323
  - C - Interwinding Capacitance
    325
  - TR - Turns Ratio
    326
  - TRL - Turns Ratio (by Inductance)
    330
  - Z, ZB - Impedance
    332
  - L2 - Inductance Match
    334
  - C2 - Capacitance Match
    335
  - GBAL - General Longitudinal Balance
    337
  - LBAL - Longitudinal Balance
    339
  - ILOS - Insertion Loss
    340
  - RESP - Frequency Response
    341
  - RLOS - Return Loss
    342
  - ANGL - Impedance Phase Angle
    343
  - PHAS - Interwinding Phase Test
    345
  - OUT - Output to User Port
    347
  - IR - Insulation Resistance
    348
  - HPDC - DC Hi-Pot (EHT)
    349
  - HPAC - AC Hi-Pot (EHT)
    350
  - SURG - Surge Stress Test
    351
  - WATT - Wattage
    353
  - WATX - Wattage (External Source)
    354
  - STRW - Stress Wattage
    355
  - STRX - Stress Watts (External Source)
    356
  - MAGI - Magnetizing Current
    357
  - MAGX - Mag. Current (External Source)
    358
  - VOC - Open Circuit Voltage
    359
  - VOCX - O/C Voltage (External Source)
    361
  - LVOC - Low Voltage Open Circuit
    363
  - ILK - Leakage Current Test
    364
  - LSBX - Inductance with External Bias (Series Circuit)
    365
  - LPBX - Inductance with External Bias (Parallel Circuit)
    367
  - ZBX - Impedance with External Bias
    369
  - ACRT - AC Hi-Pot Ramp
    371
  - DCRT - DC Hi-Pot Ramp
    372
  - ACVB - AC Voltage Break down
    373
  - DCVB - DC Voltage Break down
    374
- Firmware Upgrades
  375
- Self-Test
  376
- Customize Tester
  378
15 At Series Server Software

379
- Introduction
  379
- Installing the Server Software
  380
  - Computer Requirements
    380
  - Installation Instructions
    380
- Starting for the First Time
  381
  - Running the Software
    381
  - Initial Configuration
    381
- Setting up the Options
  382
  - Communications
    382
  - Directories
    386
  - Groups
    387
  - Password
    387
  - Results
    388
  - Language
    388
  - Storing Test Programs
    389
  - Viewing a Test Program
    390
  - Deleting a Test Program
    391
- Test Results Handling
  392
  - Receiving Test Results
    392
  - Result Display and Analysis
    393
  - On-Line Monitoring
    394
  - Batch Statistics On-Line Analysis
    395
  - On-Line Analysis Via a Database
    397
    
    Introduction
    397
    
    Setting up Database Results Storage
    397
    
    Database Tables
    402
    
    Charting and Analysis Using SPC/SQC Software
    406
  - On-Line Analysis Via OLE
    408
    
    Transferring Server Results from Microsoft Access Database (.Mdb) to Microsoft Excel 2016 (.Xlsx)
    418
  - Off-Line Analysis
    421
16 Manual, Firmware and Software Change Log

425
- AT5600 User Manual
  426
- AT5600 Firmware
  428
- AT Series Editor Software
  436

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Voltech AT5600 User Manual

Voltech AT5600 User Manual (320 pages)

Wound Component Tester

Brand: Voltech | Category: Test Equipment | Size: 9 MB

Table of Contents

Table of Contents
3
Introduction
9
AT5600 New Features
9
How to Use this Manual
10
How to Use this Manual - English
10
Verwendung dieses Handbuchs - Deutsch
11
Cómo Usar Este Manual - Español
11
Come Usare Questo Manuale - Italiano
12
Zo Gebruikt U Deze Handleiding - Nederlands
12
Sådan Bruger du Denne Manual - Dansk
13
Så Här Använder du Bruksanvisningen -Svenska
13
Hogy Kell Használni Ezt a Kézikönyvet - Magyar
15
Jak Korzystać Z Niniejszej Instrukcji - Polski
15
Kılavuzun KullanıMı - Türkçe
16
General Safety Instructions
17
General Safety Instructions - English
17
Consignes Générales de Sécurité - Français
18
Allgemeine Sicherheitshinweise - Deutsch
19
Instrucciones Generales de Seguridad - Español
20
Istruzioni Generali DI Sicurezza - Italiano
21
Algemene Veiligheidsinstructies - Nederlands
22
Generel Sikkerhedsvejledning - Dansk
23
Allmänna Säkerhetsanvisningar - Svenska
24
Yleiset Turvallisuusohjeet - Suomi
25
Obecné Bezpečnostní Pokyny - Ceština
26
Általános Biztonsági Utasítások - Magyar
27
Ogólne Instrukcje Bezpieczeństwa - Polski
28
Genel Güvenlik Talimatları - Türkçe
29
Package Contents
30
System Overview
31
What Is the AT5600
31
What Is the AT5600 Used for
32
AT5600 Features Summary
32
Front Panel Description
33
Locking Knob
34
Rear Panel Description
35
Server Port
37
Air Circulation
38
Tilt Feet
39
Lifting Points
39
A Typical Installation
40
Server PC - Results and Test Program Management
40
Editor PC - Test Program Development
40
Test Fixture
41
Light Curtain (or Another Safety Device)
41
Using the AT5600
43
Usage Overview
43
Test Fixtures
44
Creating Test Programs - at Editor
45
Utilizing Editor Test Programs
47
Storing Programs on the Server
47
Results Printing
49
Report Format
49
Recommended Configuration
51
Operating the AT5600 in Production Test
52
Manual Use
52
Robotic Operation
52
AT5600 Functional Description
53
Behind the Front Panel
53
Test Nodes
53
Relay Switching Matrix
54
Test Sources
54
Measurement Circuits
55
Touch Screen & Buttons
56
Interfaces
56
How Does the AT5600 Tester Run a Test
57
Getting Started
59
Installing the AT5600
59
Installing the at Editor Software
60
Install the at Server Software
60
Quick Start Tutorial
61
Creating a Simple Schematic
61
Creating the Test Program
63
Running the Program from the Editor
69
Transferring the Program to the Server
71
USB Printer Setup
75
BARCODE Reader Setup
79
Safety Systems
81
Introduction
81
Recommended Safety Systems
82
Description of the Banner Light Curtain System
82
Constructing Your Own Safety System
83
Safety Notices
84
Operator Safety
84
A Typical Installation of a Safety System
84
The AT5600 Safety System User Interface
86
Constructing Safe Fixtures
87
DC1000 DC Bias Current Source
87
AC Interface Fixture
87
Tests and Test Conditions
89
Available Tests
89
Low Voltage Tests
90
High Voltage Tests
92
DC1000 + DC1000A Tests
93
AC Interface Tests
93
Other Functionality Options
94
Self-Resonant Frequency
95
Explanation of Integration
96
CTY - Continuity
98
Where Used
98
R - Winding Resistance
99
Test Current
100
RLS or RLP - Equivalent Series or Parallel Resistance
101
Measurement Conditions
101
LS or LP - Inductance (Series or Parallel Circuit)
103
LSB or LPB-Inductance with Bias Current (Series or Parallel Circuit)
107
QL - Quality Factor
108
D - Dissipation Factor
109
Measurement Range
109
LL - Leakage Inductance
110
C - Interwinding Capacitance
113
Equivalent Circuit
115
TR - Turns Ratio
116
Best Practice for Centre Taps / Auto Transformers
118
TRL - Turns Ratio by Inductance
121
Setting the Test Parameters
122
Z, ZB - Impedance, Impedance with Bias
125
R2 - DC Resistance Match
126
L2 - Inductance Match
127
Equivalent Circuit
129
C2 - Capacitance Match
130
GBAL - General Longitudinal Balance
132
Operation
132
LBAL - Longitudinal Balance
135
ILOS - Insertion Loss
136
Fixturing and Programming Tip for Using Source Resistors
137
Wire Connections
137
RESP - Frequency Response
139
RLOS - Return Loss
141
ANGL - Impedance Phase Angle
143
PHAS - Interwinding Phase
145
OUT - Output to User Port
147
IR - Insulation Resistance
148
Hpdc - DC Hi-Pot (Eht)
151
Hpac - Ac Hi-Pot (Eht)
153
SURG - Surge Stress
158
Measurement Method
158
WATT - Wattage
162
Measurement Conditions
162
WATX - Wattage (External Source)
163
STRW - Stress Watts
165
STRX - Stress Watts (External Source)
166
MAGI - Magnetizing Current
168
MAGX - Magnetizing Current (External Source)
170
VOC - Open Circuit Voltage
172
VOCX - O/C Voltage (External Source)
174
LVOC - Low Voltage Open Circuit
176
ILK - Leakage Current
178
LSBX - Inductance with External Bias (Series Circuit)
180
LPBX - Inductance with External Bias (Parallel Circuit)
181
ZBX - Impedance with External Bias
182
Voltage Frequency
182
ACRT - AC HI-POT Ramp
183
DCRT - DC HI-POT Ramp
184
ACVB - AC Voltage Break down
185
DCVB - DC Voltage Break down
186
WAIT - Fixed Duration or Indefinite Test Delay
187
PWRF - Power Factor Test
189
Front Panel Operation
192
Introduction
192
The Touch Screen Display
192
RUN and STOP Buttons
193
User Input
193
Splash Screen
194
Power on
194
Part List
195
8 . 1 . 6 . 1 E N T E R I N G a P a R T N U M B E R
196
8 . 1 . 6 . 2 S E R I a L N U M B E R
198
8 . 1 . 6 . 3 B a T C H
199
8 . 1 . 6 . 4 O P E R a T O R
200
8 . 1 . 6 . 5 C O M P E N S a T I O N
201
8 . 1 . 6 . 6 R U N S C R E E N
207
8 . 1 . 6 . 7 R E S U L T S
209
8 . 1 . 6 . 8 S C H E M a T I C
210
Self-Test
213
Set-Up
215
Sound
216
Clock
217
Server
218
Network
219
Compatibility
220
8 . 1 . 1 3 . 1 a T 3 6 0 0 C O M P a T I B I L I T y M O D E
220
8 . 1 . 1 3 . 2 L a N G U a G E
222
Unit Information
223
Status Bar Icons
224
Testing Wound Components
226
A Typical Workflow
226
Traceability
228
STOP on FAIL Function
229
Getting the Results
230
Troubleshooting
232
Measurement Error Codes
232
Test Error Codes
232
Editor Error Codes
233
Status Code Example
233
Status Error Codes
234
Common Error Codes
235
Correcting Errors
236
Safety Interlock Error
236
Temperature Error
236
Voltage Present Error
237
10. Specifications
238
Specification Summary
238
Low Voltage Tests
239
High Voltage Tests
240
DC1000 + DC1000A Tests
240
AC Interface Tests
240
Accuracy Specifications - Available Tests
242
R Test
242
LS, LP, RLS, RLP, LL and C Tests
243
QL and D Tests
244
TR Test
245
TRL Test
246
MAGI Test
247
MAGX Test (External Source)
248
VOC Test
249
VOCX Test (External Source)
250
LVOC Test
251
IR Test
252
HPDC Test
253
HPAC Test
254
LSB and LPB Tests
255
WATT and STRW Tests
256
WATX and STRX Tests (External Source)
257
SURG Test
258
Max Programmable SURG Voltage
259
L2, C2 and R2 Tests
260
GBAL Test
261
LBAL and ILOS Tests
262
RESP Test
263
RLOS Test
264
Z and ZB Test
265
ANGL Test
266
PHAS Test
267
ILK Test
268
LSBX and LPBX Tests
269
ZBX Test
270
ACRT Test
271
DCRT Test
272
ACVB Test
273
DCVB Test
274
PWRF Test
275
Interface Specifications
276
Server Port
276
Auxiliary Port
277
Remote Port
278
Peripheral Interface
281
Safety Interlock
282
User Port
283
Ethernet Port
285
Front and Rear USB 'A' Ports
285
USB 'B' Port
285
Environmental Conditions
286
Mechanical
287
EMC Compliance
288
Declaration of Conformity
288
11. Maintenance
289
Air Filters
289
Removing the Right-Hand Side Panel
289
Removing the Air Filters
290
Test Probes
290
Power Cords
290
Cleaning
290
12. Warranty and Service
292
Warranty Information
292
Post-Sale Warranty Agreement
292
Service and Calibration
293
Accessories
294
13. Test Fixtures
296
Introduction
296
The Voltech Fixture System
297
Description of the Fixture System
297
Compatible Connection Types
298
The Voltech 40 Socket Fixture
298
Making Fixture Connections - Kelvin Connections
299
Compensation
301
Compensation Summary - Available Tests
302
Equipment Required
303
Load Compensation
303
Compensation Failures and Pass / Fail Limits for Compensation
305
General Notes
306
Beware of High Voltages
306
Kelvin Connections
307
Mechanical Problems
307
Cleaning Test Pins
307
14. at Series Editor Software
308
Firmware Upgrades
309
Self-Test
311
Customize Tester
313
15. at Series Server Software
314
16. Change Log
315
AT5600 User Manual
316
AT5600 Firmware + Software
319

Voltech AT5600 User Manual

Voltech AT5600 User Manual (56 pages)

AC Interface Fixture

Brand: Voltech | Category: Recording Equipment | Size: 2 MB

Table of Contents

Table of Contents
4
Introduction
6
Features & Abilities
6
Package Contents
7
Choosing an AC Source
8
Choosing Step-Up or Step-Down Transformer
12
Summary of Advantages & Disadvantages
16
Operating Description
17
Installation
18
General
18
Power Amplifier or Source with on / off Control
19
AT Output Transformer
20
Connectiosn to the Test Fixture
21
Using the at Editor Software
23
Configuration of External Source in at Ediotr
23
Current Sense Method
28
Selection of External AC Source in PC Editor
29
Testing the Complete System
30
Use of X Tests in an at Editor ATP Program
33
Integration of AC Interface Tests with IR, HPDC, HPAC, DCRT, ACRT, DCVB, ACVB Tests
34
Integration of AC Interface Tests with ILK, SURG, MAGI, STRW, WATT, VOC Tests
35
Technical Information
36
Recommended Spares & Accessories
36
Details of Connector Functions
37
Using a Current Transformer
42
Choosing an at Output Transformer
44
Specification
45
Tests Available for Use with the AC Interface
45
MAGX - Magnetising Current
46
VOCX - Open Circuit Voltage
47
STRX & WATX - Stress Wattage & Wattage
48
Typical External AC Source Specification
49
General
49
EMC Compliance
50
EMC Precautions
51
Warranty & Service
52
Warranty
52
Service
52
Obtaining Service and Applications Support
52
Safety Information
53
Safety Features
53
Safety Instructions
53
Error Messages
54

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