Removing Main Silencer; Installing The Main Silencer; Changing The Glass Fiber Yarn Filling Of The Main Silencer - KTM 400 EXC EU Owner's Manual

SERVICE WORK ON THE CHASSIS

Removing main silencer

10.30
Warning
Danger of burns The exhaust system gets very hot when the vehicle is driven.
–
Allow the exhaust system to cool down. Do not touch hot components.

Installing the main silencer

10.31

Changing the glass fiber yarn filling of the main silencer

10.32
Warning
Danger of burns The exhaust system gets very hot when the vehicle is driven.
–
Allow the exhaust system to cool down. Do not touch hot components.
–
Disconnect spring
–
Remove screws
800020-10
–
Mount the main silencer. Mount and tighten screws
Guideline
Remaining screws, chassis
–
Reconnect spring
800020-11
–
Remove the main silencer. (
(All EXC models)
–
Remove screws
–
Remove the connecting cap, perforated pipe
–
Remove screws
–
Mount the new stuffing yarn
–
Position the end cap. Mount and tighten the screws.
–
Insert the perforated piping and mount the new glass fiber yarn filling using a
blunt tool.
Tip
To aid you in mounting the glass fiber yarn filling, you can create a
wooden or metal cone piece that is inserted into the perforated piping.
–
Position the connection cap. Mount and tighten the screws.
100444-10
.

and take off main silencer.

M6
.

x
p. 55)
of connecting cap .
 
and take off silencer cap

on silencer cap

.

10 Nm (7.4 lbf ft)
and glass fiber yarn filling

with stuffing yarn .
 
and fix it with adhesive tape.

55
.
