Installing The Lower Triple Clamp (Exc Eu/Aus) - KTM 400 EXC EU Owner's Manual

SERVICE WORK ON THE CHASSIS
Installing the lower triple clamp
10.14
2 0 0 2
1 0 0 1
(EXC EU/AUS)
x
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the top steering head seal
–
Push on protective ring
500151-10
–
Position the upper triple clamp with the steering.
–
Mount screw
–
Position the clutch line, wiring harness, and CDI control unit. Mount and tighten
screws .

Guideline
Remaining screws, chassis
500149-11
–
Position the fork legs.
Info
The topmost milled groove in the fork leg must be flush with the top edge of
the upper triple clamp.
Position bleeder screws
100888-11
–
Fully tighten screws
Guideline
Screw, bottom triple clamp
100887-12
–
Tighten screw
Guideline
Screw, top steering head
100889-10
p. 115)

.

but do not tighten yet.

toward the front.

.

.

is correctly positioned.
M6 10 Nm (7.4 lbf ft)
M8 15 Nm
(11.1 lbf ft)
M20x1.5 10 Nm (7.4 lbf ft)
49