Installing The Fork Protector; Removing The Lower Triple Clamp; (Exc Factory Edition, Exc Six Days, Xc-W Six Days); Installing The Lower Triple Clamp (Exc Factory Edition, Exc Six Days, Xc-W Six Days) - KTM 400 EXC EU Owner's Manual

SERVICE WORK ON THE CHASSIS

Installing the fork protector

10.10

Removing the lower triple clamp

10.11
Installing the lower triple clamp
10.12
3 0 0 3
2 0 0 2
1 0 0 1
x
–
Position the fork protection on the left fork leg. Mount and tighten screws
Guideline
Remaining screws, chassis
–
Position the fork protection on the right fork leg. Mount and tighten the screws.
Guideline
Remaining screws, chassis
–
Install the fork legs.
600878-10
(EXC Factory Edition, EXC SIX DAYS, XC‑W SIX DAYS)
x
–
Remove the headlight mask with the headlight. (
–
Remove the fork legs.
–
Remove the front fender. (
–
Remove screws
Info
Do not unplug the CDI control unit.
–
Remove screw
bar, and place it on one side.
Info
Protect the motorcycle and its attachments against damage by covering
201470-10
them.
Do not bend the cables and lines.
–
Remove O-ring
–
Take out the lower triple clamp with the steering stem.
–
Take out the upper steering head bearing.
201477-10
(EXC Factory Edition, EXC SIX DAYS, XC‑W SIX DAYS)
x
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the top steering head seal
–
Slide on protective ring
500098-10
M6
M6
( p. 45)
x
( p. 44)
x
p. 52)
and hang the CDI control unit to the side.

. Remove screw , take off the top triple clamp with the handle-
 
. Remove protective ring
 
p. 115)

and O-ring .
 
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
p. 80)
.
is correctly positioned.
46
.
