Service Schedule - KTM 400 EXC EU Owner's Manual

SERVICE SCHEDULE

Service schedule
8.1
Check the functioning of the electrical equipment.
Check and charge the battery.
Change the engine oil and oil filter and clean the engine oil screen.
Change the gear oil and clean the gear oil screen.
Check the front brake linings. (
Check the rear brake linings. (
Check the brake discs. ( p. 65)
Check the brake lines for damage and leakage.
Check the rear brake fluid level. (
Check the free travel of the foot brake lever. (
Check the frame and swingarm.
Check the swingarm bearing.
Check the heim joints at the top and bottom of the shock absorber.
Check the tire condition. (
Check the tire air pressure. (
Check the wheel bearings for play.
Check the wheel hubs.
x
Check rim run-out. x
Check the spoke tension. (
Check the chain, rear sprocket, engine sprocket and chain guide. (
Check the chain tension. (
Grease all moving parts (e.g. side stand, hand lever, chain, ...) and check for smooth operation.
Check the fluid level of the hydraulic clutch. (
Check the brake fluid level of the front brake. (
Check the free travel of the hand brake lever. (
Check the steering head bearing play. (
Check the valve clearance.
x
Check the clutch.
x
Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks and correct
routing.
x
Check the anti-freeze and coolant level. (
Check the cables for damage and routing without sharp bends.
Check that the cables are undamaged, routed without sharp bends and set correctly.
Clean the air filter and air filter box.
Change the glass fiber yarn filling of the main silencer.
Check the screws and nuts for tightness.
Check the headlight adjustment. (
Check idle. x
Check that the radiator fan is functioning properly.
Final check: Check the vehicle for roadworthiness and take a test ride.
Make the service entry in KTM DEALER.NET and in the service record.
S1N: Once after one operating hour
S15A: Every 15 operating hours
S30A: Every 30 operating hours/after every race
x
( p. 94)
x
p. 66)
p. 70)
p. 69)
p. 68)
x
x
p. 75)
p. 76)
x
p. 76)
p. 58)
p. 62)
p. 65)
p. 64)
p. 50)
p. 84)
x
x
x
p. 82)
(EXC SIX DAYS, XC‑W SIX DAYS)
x
( p. 91)
x
x
p. 59)
x
( p. 55)
x
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S30A
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