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JLG 10MSP Operation & Safety Manual
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JLG 10MSP Operation & Safety Manual

JLG 10MSP Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions -
Keep this manual with the machine at all times.
Model
10MSP
PVC 2202
31219979
February 14, 2022 - Rev A
Copyright ©
ANSI
AZ/NZS MOL70

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Summary of Contents for JLG 10MSP

  • Page 1 Operation & Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 10MSP PVC 2202 31219979 February 14, 2022 - Rev A Copyright © ANSI AZ/NZS MOL70...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other re- productive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 Indicates a potentially hazardous situation. If not avoided, may result in minor or moderate injury. It may also alert against unsafe practices. This decal will have a yellow background. NOTICE Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property. 31219979 10MSP...
  • Page 5 NOTICE JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
  • Page 6 Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 or Visit www.jlg.com to find your local JLG office. In USA: Toll Free: 877-JLG-SAFE (877-554-7233) Outside USA: Phone: 240-420-2661 Fax: 301-745-3713 E-mail: ProductSafety@JLG.com...
  • Page 7 REVISION LOG DATE REVISION DESCRIPTION February 14, 2022 Original Issue 10MSP 31219979...
  • Page 8 This Page is intentionally left blank...
  • Page 9 Operating Characteristics and Limitations......29 Machine Operation............. 30 Hood (Carry Deck) .............. 31 Battery Charging..............32 Ground Control Station............38 Platform Control Console ............ 47 Platform Function Enable Footswitch........55 3.10 Platform Manual Descent Control Valve......... 56 3.11 Platform Configuration ............57 10MSP 31219979...
  • Page 10 Tires and Wheels..............84 Ground Control Station - Programming......... 86 Drive Motor Brush Wear - Warning Indication......90 Supplemental Information Only Applicable to CE/UKCA Machines ................91 6.10 EC Declaration of Conformity..........92 6.11 UKCA Declaration of Conformity .......... 93 31219979 10MSP...
  • Page 11 If there are any questions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). WARNING Failure to comply with the safety precautions listed in this manual could result in machine damage, property damage, personal injury or death.
  • Page 12 Read, understand, and study the Operation and Safety Manual in its entirety before operating the machine. For clarification, questions, or additional information regarding any portions of this manual, contact JLG Industries, Inc. • Only personnel who have received proper training regarding the inspection, application and operation of MEWPs (including recognition and avoiding hazards associated with their operation) shall be authorized to operate a MEWP.
  • Page 13 Do not travel on unsupported surfaces. • This machine can be operated in temperatures of 0° F to 104° F (-20° C to 40° C). Consult JLG for operation outside this range. 1.2.3 Machine Inspection •...
  • Page 14 Safety Precautions • Do not carry materials directly on platform railing unless approved by JLG. • Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area. • Do not assist a stuck or disabled machine by pushing or pulling except by pulling at the chassis tie-down lugs.
  • Page 15 25 (8) Over 350 KV to 500 KV 35 (11) Over 500 KV to 750 KV 45 (14) Over 750 KV to 1000 KV Note: This requirement shall apply except where employer, local or governmental regulations are more stringent. 10MSP 31219979...
  • Page 16 Ensure machine is positioned on a smooth, firm surface within the limits of the maximum operating slope before elevating platform or driving with the platform in the elevated position. • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces 31219979 10MSP...
  • Page 17 Do not drive at high speeds in restricted or close quarters or when driving in reverse. • Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform. 10MSP 31219979...
  • Page 18 Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components. • DO NOT attempt to repair or tighten any hydraulic hoses or fittings while the machine is powered on or when the hydraulic system is under pressure. 31219979 10MSP...
  • Page 19 Wear gloves to help protect hands from spraying fluid. • Use only replacement parts or components that are approved by JLG. To be considered approved, replacement parts or components must be identical or equivalent to original parts or components.
  • Page 20 Immediately rinse any contacted area with clean water and seek medical attention. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. 31219979 10MSP...
  • Page 21 11. The requirement for familiarization in addition to training. 2.1.2 Training Supervision Training must be delivered by a qualified person in an open area, free of hazards until the trainee has demonstrated the ability to safely control and operate the machine. 10MSP 31219979...
  • Page 22 2. Purpose and function of the machine controls and indicators at the platform and ground control stations; 3. Purpose, location, and function of the emergency controls; 4. Operating characteristics and limitations; 5. Features and devices; 6. Accessories and optional equipment. 31219979 10MSP...
  • Page 23 Note: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG Industries, Inc. recognizes a factory trained service technician as a person who has successfully completed the JLG service training school for the specific JLG product model. PRE-START INSPECTION...
  • Page 24 25. Continue around machine checking each item in sequence for the conditions listed in the following check list. WARNING To avoid possible injury, be sure machine power is “OFF” during walk-around inspection. Do not operate machine until all malfunctions have been corrected. 31219979 10MSP...
  • Page 25 7. Manual Descent Control Valve - Refer to Inspection Note. 8. Platform Control Console - Platform control; placards secure and legible, control lever and switches return to neutral position when activated and released; emergency stop switch reset for operation; control markings legible. 10MSP 31219979...
  • Page 26 Raise the platform approximately 1 in or more. Ensure the gate alarm will sound when either platform gate is opened. d. Ensure Manual Descent, located under hood, is functioning properly. Remote Manual Descent (if equipped) is located at rear of machine next to the charger socket. 31219979 10MSP...
  • Page 27 When the platform is elevated, visually inspect the mast sections, slide pads, mast chains, sequencing cables, platform control and power cables (on side of mast). Ensure power cables are properly tensioned and seated in sheaves and rotating freely. 10MSP 31219979...
  • Page 28 Have the person on the ground remove the weight. Reset the Object Detection System by pressing the horn button once. The platform lift down function should now operate. 4. Ensure the Power Tray (if equipped) functions properly by raising and lowering the tray several times. Check for smooth operation. 31219979 10MSP...
  • Page 29 See foreword for definitions of placard safety signal words. 3.3.2 Capacities Raising platform above horizontal with or without any load in the platform is based on the following criteria: 10MSP 31219979...
  • Page 30 3. All machine systems are functioning properly. 3.3.3 Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth firm surface within the limits of the maximum operating slope, provides a stable aerial platform for all platform positions.
  • Page 31 1. Set hood down into the hood gasket on the top of the frame and slide it rearward. Be certain the rear holddown bracket engages the hood support underneath the hood. 2. Tighten the hood attach screw at the front of the hood. 10MSP 31219979...
  • Page 32 3. Rear Hold-Down Bracket -Located Under Hood - Slides Under Hood Support 2. Attach Screw BATTERY CHARGING 3.6.1 Battery Low Voltage Warning Indicators The Platform Control Console and Ground Control Station indicate battery low voltage at three Warning Levels. 31219979 10MSP...
  • Page 33 Machine Controls, Indicators, and Operation 10MSP 31219979...
  • Page 34 1. Park machine in a well ventilated area near an AC voltage electrical wall outlet. Note: To maximize battery life, it is recommended batteries be charged continu- ously for a minimum of four hours when drained to Warning Levels 2 and 3. Refer to Table — Battery Low Voltage Warning Indicators, page 31219979 10MSP...
  • Page 35 When using an extension cord, avoid excessive voltage drops by using a grounded 3- wire 12 AWG cord. 1. Charger AC Input Receptacle located on the rear bumper cover of the machine. 2. Battery Charger Status LED Indicators. 10MSP 31219979...
  • Page 36 (the lower, the better). If the input AC voltage is low (below 104VAC), then the charging power will be reduced to avoid high input currents. If the ambient temperature is too high, then the charging power will also be reduced to maintain a maximum internal temperature. 31219979 10MSP...
  • Page 37 AC power for at least 10 seconds. Others may be simply transient and will automatically recover when the fault condition is eliminated. To indicate which error occurred, the RED ‘FAULT’ LED will flash a number of times, pause, and then repeat. 10MSP 31219979...
  • Page 38 10 seconds, the charger must be brought to a qualified service depot. GROUND CONTROL STATION Figure 6. Ground Control Station 4. Platform Up Button 1. Platform/Off/Ground Selector Switch 2. Emergency Stop/Shut Down Button 5. Platform Down Button 6. Machine Status LCD Display 3. Brake Release Button 31219979 10MSP...
  • Page 39 Cycle power back on us- ing either the main power selector switch (key) or the emergency stop/power down button either on the platform controller or on the ground control station. 10MSP 31219979...
  • Page 40 CAUTION Do not manually disengage the brakes unless machine is sitting on a level surface or machine is fully restrained. PUSH and RELEASE - TO DISENGAGE Brakes PUSH and RELEASE AGAIN - TO ENGAGE Brakes 31219979 10MSP...
  • Page 41 PUSH IN - TO LOWER Platform RELEASE - TO STOP LOWERING 3.7.5 Machine Status LCD Display At power-up and during operation, the LCD display on the Ground Control Module displays the current machine operating status. The following illustration explains the symbol indications. 10MSP 31219979...
  • Page 42 42, item 2), the Function Display or Function Disabled Indicators will vary as shown following: DRIVE Disabled LIFT UP Disabled LIFT DOWN Disabled Both LIFT UP and LIFT DOWN Disabled Drive Speed Cut-Back (Turtle) Mode Engaged (When Platform is Elevated) 31219979 10MSP...
  • Page 43 These fault conditions can usually be corrected by the operator and do not require a qualified mechanic to repair: NOTICE After a fault condition is corrected the machine power may need to be recycled to reset the ground control station. 10MSP 31219979...
  • Page 44 Machine Controls, Indicators, and Operation 31219979 10MSP...
  • Page 45 Machine Controls, Indicators, and Operation 10MSP 31219979...
  • Page 46 Machine Controls, Indicators, and Operation 31219979 10MSP...
  • Page 47 Note: This platform control console uses the Single Function Joystick Control to con- trol drive functions. The Left Hand Lift, which controls platform lift up/down functions, when engaged with the Single Function Joystick lever and the foot- switch, allows for simultaneous lift and drive functions. 10MSP 31219979...
  • Page 48 1. OFF Position 2. ON Position Set the ON/OFF Key Switch to the OFF position to power machine down. If necessary, when machine is not in use, remove key from platform key switch to disable machine from unauthorized use. 31219979 10MSP...
  • Page 49 The joystick enable lever on the front of the joystick control on the platform control console must be engaged and held in during any joystick operation. Note: The platform function enable footswitch and Left Hand Lift must also be pressed and held simultaneously with the joystick enable lever. 10MSP 31219979...
  • Page 50 Note: When the platform is elevated, the maximum drive speed is automatically cut back to approximately 10%. The Ground Control Module LCD screen will display a turtle when in this mode, Refer to Machine Status LCD Display in this section. Figure 9. Drive Speed Indicator Drive Speed Setting Selector Switch 31219979 10MSP...
  • Page 51 Each PRESS on this side of the switch will INCREASE maximum drive speed. (MORE LEDs Lit up on the Drive Speed Indicator.) 3.8.8 Platform Control Display Panel Figure 10. Platform Control Display Panel 1. Battery Charge/Flash Code LEDS 2. Drive Speed Setting Indicator 10MSP 31219979...
  • Page 52 2. Drive Speed Setting Indicator The five GREEN LEDs on the top of this indicator display the drive speed setting with the TURTLE representing the MINIMUM speed setting and the RABBIT representing the MAXIMUM speed setting. 31219979 10MSP...
  • Page 53 JOYSTICK ENABLE LEVER and the FOOTSWITCH ENABLE then move the joystick in the desired direction of travel. Drive power is applied proportionally the further the joystick is moved off center. Lift Mode 1. Activate the Lift Mode using the Drive/Lift Mode Selector switch. 2. Platform LIFT DOWN Direction 10MSP 31219979...
  • Page 54 Do not hold the left hand lift during machine power up. Operating any controls during machine power up other than the power on/off key switch or resetting the e-stop/shut down switches will cause the machine to display an error. 31219979 10MSP...
  • Page 55 Platform Function Enable Footswitch 1. Footswitch Press down and hold while operating any joystick function. Note: The foot switch, joystick enable, and the left hand lift enable must be held si- multaneously in order to operate any joystick functions. 10MSP 31219979...
  • Page 56 Locate the valve (just below the battery charger), then operate per the following instructions; PUSH-IN the RED BUTTON on the end of the valve TO LOWER the platform. RELEASE the RED BUTTON TO STOP platform descent when desired level is reached. 31219979 10MSP...
  • Page 57 254 lb 0 mph (160kg) (115kg) (90kg) (115kg) (0 m/s) 3.11.1 Platform Lanyard Anchorage Point Attach fall restraint lanyard to lanyard anchorage point on lower platform railing. (Refer to item 7 on Figure — Standard Platform, page 58.) 10MSP 31219979...
  • Page 58 Machine Controls, Indicators, and Operation WARNING Attach the lanyard to the authorized lanyard anchorage point in the platform. For further information regarding fall protection requirements on JLG products, contact JLG. Figure 14. Standard Platform 1. Operators Platform 3. Platform Swing-In 5.
  • Page 59 Remove all weight from the tray before engaging the tray release bar to lower or raise the tray. To Lower Or Raise the Tray: 1. In the slot opening at the top rear of the tray, grasp the tray lifting handle to support the tray while adjusting. 10MSP 31219979...
  • Page 60 1. Push the power tray switch UP to raise the tray to the desired height. 2. When desired tray height is achieved, release the power tray switch. 3. Push the power tray switch DOWN to lower the tray. 31219979 10MSP...
  • Page 61 The retractable cargo strap is designed to help secure objects loaded onto the material handling tray while machine is in operation. Figure 18. Cargo Strap 1. Cargo Strap Assembly 2. Strap Attach Lug 3.12 PARKING MACHINE 1. Drive machine to a well-protected and well-ventilated area. 10MSP 31219979...
  • Page 62 This allows the machine to be either transported around a work area or lifted onto a higher level using a standard forklift truck. Note: Forklift trucks must be capable of handling the gross weight of the machine, re- fer to the Operating Specifications table in Section - General Specifications and Operator Maintenance. 31219979 10MSP...
  • Page 63 Use of excessive force when securing machine (wheel load) can cause damage to the machines rear drive or front caster wheel components. 1. Secure machine to the transport vehicle with adequate chains or straps attached through the tie down loops located at the front and rear of machine. 10MSP 31219979...
  • Page 64 Machine Controls, Indicators, and Operation Figure 20. Front and Rear Tie-Down Loop 1. Front Tie-Down Loop 2. Rear Tie-Down Loop 31219979 10MSP...
  • Page 65 Platform Control Mode or Ground Control Mode. At the Platform Control Console set the key switch to the ON position. 4. The machine will now operate normally. 3.14.2 Machine Power Down 1. At the Ground Control Station set the main power selector switch to the OFF position. 10MSP 31219979...
  • Page 66 Note: The new Operator’s Code will remain in the PSL™ even when power is re- moved from the equipment, or until that code is changed again using the Permanent Code. 3.15 DECAL INSTALLATION Figure 22. Manual Tray - Decal Installation 31219979 10MSP...
  • Page 67 Machine Controls, Indicators, and Operation Figure 23. Manual Tray - Decal Installation 10MSP 31219979...
  • Page 68 Machine Controls, Indicators, and Operation 31219979 10MSP...
  • Page 69 Machine Controls, Indicators, and Operation 10MSP 31219979...
  • Page 70 Machine Controls, Indicators, and Operation Figure 24. Power Tray - Decal Installation Figure 25. Power Tray - Decal Installation 31219979 10MSP...
  • Page 71 Machine Controls, Indicators, and Operation 10MSP 31219979...
  • Page 72 Machine Controls, Indicators, and Operation 31219979 10MSP...
  • Page 73 6. Inspect the machine for damage. If the machine is damaged or does not operate properly, turn off the machine immediately. Report the problem to the proper maintenance personnel. Do not operate the machine until it is declared safe for operation. 10MSP 31219979...
  • Page 74 Emergency Procedures INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details. •...
  • Page 75 SECTION 5 Accessories SCANNER POCKET Table 8. Available Accessories Market Accessory ANSI (USA Japan ANSI CE/UKCA Only) Scanner Pocket This accessory offers a secure location in the platform to store handheld scanners. 10MSP 31219979...
  • Page 76 This Page is intentionally left blank...
  • Page 77 GLOBAL ..............31219981 GENERAL SPECIFICATIONS 6.3.1 Machine Specifications SPECIFICATION 10MSP 1260 lb Gross Machine Weight: (Platform Empty) (572 kg) 57.4 in Machine Height: (Platform Stowed) (1.45 m)
  • Page 78 General Specifications and Operator Maintenance SPECIFICATION 10MSP Maximum Travel Grade (Gradeability): 15% (8.5°) (Platform STOWED ONLY) Maximum Travel Grade (Side Slope): 5° (Platform STOWED ONLY) 29.5 in x 60 in Machine Base - Overall: (Width x Length) (75 cm x 152 cm)
  • Page 79 General Specifications and Operator Maintenance SPECIFICATION 10MSP 120/240 V AC - 50/60 Hz - Battery Charger: Input: Voltage Selectable 24 V, 20 Amp Output - with Output: 2 Amp Finish 6.3.3 Platform Data SPECIFICATION 10MSP Occupants: (Persons allowed in Platform)
  • Page 80 GL-3, and sufficient chemical stability for mobile hydraulic system service. JLG Industries recommends the use of standard UTTO. Note: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities.
  • Page 81 Hydraulic Oil. ISO-Vg grade 32, 46, standard UTTO. HO - Chain Lube. Use a good quality chain lubricant. CL - Note: Refer to Table — Lubrication Intervals for Various Components, page 83 for specif- ic lubrication locations on machine. 10MSP 31219979...
  • Page 82 General Specifications and Operator Maintenance Figure 27. Lubrication Points 31219979 10MSP...
  • Page 83 General Specifications and Operator Maintenance 10MSP 31219979...
  • Page 84 JLG recommends that any replacement tire be the same size and brand as originally installed on the machine or offered by JLG as an approved replacement. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model.
  • Page 85 (28 - 42 Nm) (91 - 112 Nm) 142 - 163 Nm) 4. Wheel bolts should be torqued after the first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation. 10MSP 31219979...
  • Page 86 Set Language - Selects the language that text on the LCD screen will be displayed. • Set Sleep Time - Allows setting the length of time the machine will remain powered up without control input before powering itself down. 31219979 10MSP...
  • Page 87 Emergency Stop Button, and the Platform Control Console - Emergency Stop Button, are in the RESET position. Also if machine is equipped with the (PSL) Programmable Security Lock option, see Section 3 of this Operators Manual for additional machine power-up steps. 10MSP 31219979...
  • Page 88 2. Platform UP button (2) increases the numerical digit. 3. Platform DOWN button (3) decreases the numerical digit. 4. Change all five digits (4) to match password level, then press the Brake Release button (1) again. 31219979 10MSP...
  • Page 89 1. Use the Platform UP/DOWN buttons (1) to scroll through the list of available programmable items in the programming level. 2. Once a programmable item to be adjusted is selected, press the Brake Release button (2) to enter that settings’ adjustment mode. 10MSP 31219979...
  • Page 90 The machine will not operate normally until the drive motor brushes are replaced (repositioning the brush warning sensors), and the Ground Control Station is programmed to reset the Brush Wear - Warning Timer per the Service and Maintenance Manual. 31219979 10MSP...
  • Page 91 The A-Weighted emission sound pressure level at the work platform is less than 70dB(A). The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s². The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0.5 m/s². 10MSP 31219979...
  • Page 92 EN 61000-6-2:2005 • EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2006/42/EC — Machinery Directive • 2014/30/EU — EMC Directive • 2014/53/EU — RED Directive (If fitted with optional equipment) Note: This declaration conforms with the requirements of annex II-A of the council di- rective 2006/42/EC.
  • Page 93 EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2008 No. 1597 - Supply of Machinery (Safety) Regulations 2008 • 2016 No. 1091 - Electromagnetic Compatibility Regulations 20165 •...
  • Page 94 This Page is intentionally left blank...
  • Page 95 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 96 Inspection, Maintenance and Repair Log...
  • Page 98 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...