Honda CBR900RR1997 Motorcycle Parts Manuals

Manuals and User Guides for Honda CBR900RR1997 Motorcycle Parts. We have 1 Honda CBR900RR1997 Motorcycle Parts manual available for free PDF download: Shop Manual

Honda CBR900RR1997 Shop Manual (441 pages)

Brand: Honda | Category: Motorcycle | Size: 11 MB

Important Safety Notice
2
Type Code
2
Wiring Diagram
3
View from Rearward
3
Cooling System Flow Pattern
4
Water Pump
5
Cylinder Head Removal
6
General Information
7
General Safety
7
Carbon Monoxide
7
Gasoline
7
Service Rules
8
Battery Hydrogen Gas & Electrolyte
8
Model Identification
9
Specifications
10
Torque Values
19
Tools
22
Lubrication & Seal Points
24
Crankcase Mating Surface
24
Oil Pan Mating Surface
24
Cable & Harness Routing
27
Secondary Air Supply System Routing
37
Body Panel Locations
38
Frame/Body Panels/Exhaust System
39
Seat/Fuel Tank
40
Pillion Seat/Side Cover
41
Middle/Lower Cowl
44
Upper Cowl
45
Rearview Mirror Removal
45
Upper Cover Removal
46
Windscreen Replacement
48
Upper Cowl Installation
49
Rearview Mirror Installation
50
Front Fedner
51
Rear Fender
52
Seat Rail
53
Muffler/Exhaust Pipe
54
Maintenance
57
Service Information
57
Maintenance Schedule
59
Fuel Line
60
Throttle Operation
60
Free Play
60
Carburetor Choke
61
Air Cleaner
61
Spark Plug
61
Reusing a Spark Plug
62
Replacing a Spark Plug
62
Spark Plug Gap
62
Valve Clearance
63
Maintenance Adjustment
66
Engine Oil/Oil Filter
67
Oil Level Inspection
67
Recommended Engine Oil
67
Engine Oil & Filter Change
68
Carburetor Synchronization
69
Oil Capacity
69
Idle Speed
70
Engine Idle Speed
71
Radiator Coolant
71
Cooling System
72
Secondary Air Supply System
72
Drive Chain
73
Drive Chain Slack Inspection
73
Cleaning and Lubrication
74
Sprockets Inspection
74
Drive Chain Slider
77
Brake Fluid
77
Front Brake
77
Rear Brake
77
Brake Pad Wear
78
Front Brake Pads
78
Brake System
78
Rear Brake Pads
78
Brake Light Switch
79
Headlight Aim
79
Brake Lever Adjustment
79
Brake Pedal Height Adjustment
79
Clutch System
80
Side Stand
81
Suspension
81
Front Suspension Inspection
81
Front Suspension Adjustment
81
Compression and Rebound Damping Adjusters
82
Compression Adjuster Standard Position
82
Rebound Adjuster Standard Position
82
Rear Suspension Inspection
82
Nuts, Bolts, Fasteners
83
Rear Suspension Adjustment
83
Spring Pre-Load Adjuster
83
Wheels/Tires
84
Steering Head Bearings
84
Recommended Tire Pressure and Tire Size
84
Lubrication System Diagram
85
Lubrication System
86
Oil Pressure Inspection
88
Oil Strainer/Pressure Relief Valve
89
Oil Pump
91
Oil Cooler
95
Fuel System
99
Air Cleaner Housing
102
Carburetor Removal
103
Carburetor Separation
104
Carburetor Disassembly
105
Air Funnel
105
Starting Enrichment Valve
106
Diaphragm/Vacuum Piston
106
Float and Jets
107
Carburetor Assembly
109
Float Level Inspection
110
Carburetor Combination
113
Carburetor Installation
117
Pilot Screw Adjustment
118
Idle Drop Procedure
118
Initial Opening
118
Fuel Valve
120
Fuel Auto Valve Inspection
120
Diaphragm Replacement
120
Fuel Strainer Cleaning
121
System Flow Pattern
122
System Testing
125
Coolant
125
Hydrometer Test
125
Radiator Cap/System Pressure Inspection
125
Coolant Replacement
126
Preparation
126
Recommended Mixture
126
Replacement/Air Bleeding
126
Thermostat
127
Radiator
129
Mechanical Seal Inspection
132
Radiator Reserve Tank
134
Engine Removal/Installation
136
Engine Removal
138
Cylinder Head/Valves
148
Cylinder Compression Test
151
Cylinder Head Cover Removal
151
Camshaft Removal
152
Camshaft Holder
154
Camshaft Runout
154
Cam Lobe Height
155
Camshaft Oil Clearance
155
Service Limit
155
Cam Chain Guide B
156
Cylinder Head Disassembly
157
Cylinder Head Inspection
158
Cylinder Head
158
Cam Chain Tensioner/Cam Chain Guide
159
Valve Spring
159
Valve Lifter
159
Valve Lifter Bore
160
Valve/Valve Guide
160
Valve Guide Replacement
161
Valve Seat Inspection/Refacing
162
Valve Seat Refacing
162
Cylinder Head Assembly
164
Cylinder Head Installation
166
Camshaft Installation
167
Cylinder Head Cover Installation
171
Cam Chain Tensioner Lifter
172
Clutch/Gearshift Linkage
175
Right Crankcase Cover Removal
178
Clutch Removal
179
Clutch Lifter Bearing
181
Clutch Spring
181
Clutch Center
181
Clutch Disc
181
Clutch Plate
182
Clutch Outer/Clutch Outer Guide
182
Mainshaft
182
Judder Spring/Spring Seat
182
Clutch Outer Needle Bearing Replacement
183
Gearshift Linkage
186
Gearshift Linkage Removal
186
Gearshift Linkage Inspection
187
Shift Drum/Shift Fork Removal
187
Shift Drum/Shift Fork Inspection
188
Shift Drum/Shift Fork Installation
189
Gearshift Linkage Installation
190
Right Crankcase Cover Installation
191
Alternator/Starter Clutch
193
Alternator Cover Removal
195
Stator
196
Flywheel Removal
197
Starter Clutch
198
Flywheel Installation
200
Alternator Cover Installation
201
Crankcase/Piston/Cylinder
203
Crankcase Separation
206
Piston/Connecting Rod
207
Piston/Connecting Rod Removal
207
Piston Removal
207
Piston Disassembly
207
Piston Inspection
208
Cylinder Inspection
209
Connecting Rod Inspection
210
Crankpin Bearing Inspection
210
Crankpin Bearing Selection
211
Crankpin Bearing Selection Table
212
Connecting Rod Selection
212
Piston Assembly
213
Piston Installation
213
Crankcase Combination
215
Crankshaft/Transmission
217
Crankshaft
220
Primary Drive Sub-Gear Removal
221
Primary Drive Sub-Gear Installation
221
Starter Clutch Needle Bearing Replacement
222
Crankshaft Runout
223
Main Journal Bearing
223
Main Journal Bearing Selection
224
Main Journal Bearing Selection Table
225
Transmission
226
Bearing Replacement
228
Front Wheel/Suspension/Steering
231
Handlebars
234
Handlebar Weight Replacement
236
Front Wheel
239
Wheel Bearing
241
Wheel Rim Runout
241
Wheel Balance
241
Fork
245
Fork Spring
248
Fork Tube/Slider/Piston
249
Fork Tube Bushing
249
Compression Adjuster
249
Recommended Fork Fluid
252
Fork Fluid Capacity
252
Fork Oil Level
252
Steering Stem
254
Steering Head Bearing Pre-Load
261
Rear Wheel/Suspension
263
Rear Wheel
265
Wheel Bearing Removal
268
Wheel Bearing Installation
268
Driven Flange Bearing Installation
269
Shock Absorber
271
Shock Absorber Disposal
273
Lower Joint Needle Bearing Replacement
273
Suspension Linkage
276
Shock Link Needle Bearing Replacement
277
Swingarm
278
Pivot Bearing Replacement
281
Shock Link Pivot Bearing Replacement
283
Hydraulic Brake
287
Brake Fluid Replacement/Air Bleeding
290
Brake Fluid Draining
290
Brake Fluid Filling
290
Brake Bleeding
291
Brake Pad/Disc
292
Front Brake Pad Replacement
292
Rear Brake Pad Replacement
293
Front Master Cylinder
295
Brake Disc Inspection
295
Rear Master Cylinder
299
Front Brake Caliper
303
Rear Brake Caliper
306
Brake Pedal
310
Battery/Charging System
314
System Diagram
314
Battery Charging
316
Battery Removal
319
Battery Installation
319
Battery Voltage Inspection
319
Charging System Inspection
320
Regulated Voltage Inspection
320
Current Leakage Inspection
321
Specified Current Leakage
321
Alternator Charging Coil
322
Regulator/Rectifier
322
Ignition System
324
Ignition System Inspection
328
Ignition Coil Primary Peak Voltage
328
Ignition Pulse Generator Peak Voltage
329
Peak Voltage
329
Ignition Coil
330
Ignition Pulse Generator
331
Throttle Sensor
334
Input Voltage Inspection
334
Output Voltage Inspection
334
Ignition Timing
335
Continuity Inspection
335
Electric Starter
337
Starter Motor
341
Starter Relay Switch
347
Operation Inspection
347
Ground Line Inspection
347
Voltage Inspection
347
Diode
348
Lights/Meters/Switches
349
Headlight
353
Bulb Replacement
353
Position Light
354
Turn Signal
355
Tail/Brake Light
356
Combination Meter
356
Speedometer/Speed Sensor
359
Sensor Inspection
359
Output Signal Inspection
359
Wire Harness Inspection
360
Tachometer
361
Coolant Temperature Gauge/Sensor
361
Thermo Sensor Unit Inspection
362
Cooling Fan Motor Switch
363
Fan Motor Does Not Stop
363
Fan Motor Does Not Start
363
Oil Pressure Switch
364
Ignition Switch
365
Handlebar Switches
366
Engine Stop Switch
366
Starter Switch
366
Turn Signal Switch
366
Front
367
Rear
367
Clutch Switch
367
Neutral Switch
367
Side Stand Switch
368
Horn
369
Turn Signal Relay
369
Wiring Diagrams
370
Troubleshooting
372
Engine Does Not Start or Is Hard to Start
372
Engine Lacks Power
373
Poor Performance at Low and Idle Speed
374
Poor Performance at High Speed
375
Poor Handling
375
Index
376
Engine Installation
412
Clutch
415
Fork Removal
417

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Honda CBR900RR1997 Motorcycle Parts Manuals

Honda CBR900RR1997 Shop Manual (441 pages)

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