DataCard SP75 Plus Manuals

Manuals and User Guides for DataCard SP75 Plus. We have 17 DataCard SP75 Plus manuals available for free PDF download: Service Manual, Installation Manual, Manual, Printer Manual, Product Manual, Quick Install Manual, Brochure, Brochure & Specs, Supplementary Manual, Specifications, Datasheet

DataCard SP75 Plus Service Manual

DataCard SP75 Plus Service Manual (286 pages)

Card printers

Brand: DataCard | Category: Printer | Size: 30 MB

Table of Contents

Service Manual
1
Table of Contents
3
Chapter 1: Introduction

11
- Intended Audience
  12
- Avoiding Electrostatic Discharge
  12
- Plus Card Printers
  12
- Symbol Conventions
  13
Chapter 2: Theory of Operation

15
- Print Engine Functional Block Diagram
  
  17
- Laminator Functional Block Diagram
  
  18
- Printer Components
  
  19
  - Sensors
    19
  - Motors
    20
  - Miscellaneous
    21
  - LCD Service Mode Menu Diagram
    22
- Laminator Components
  
  23
  - Sensors
    23
  - Motors
    23
- Sequence of Operation
  
  24
  - Power-On Initialization
    24
  - Default Card Printing Sequence
    24
  - Lamination Process
    26
- Graphics Printing
  
  27
  - Printhead Settings
    28
- Magnetic Cards
  
  30
  - Magnetic Data Principles
    30
  - Magnetic Media
    31
  - Encoding Format
    35
- Magnetic Stripe Primary Data Standards
  
  38
  - ISO/IEC 7811 (Parts 2 and 6)
    38
  - Aamva Dl/ID-2000
    38
  - Saflok and Ving
    38
  - Multiple Record Format (SDS)
    39
  - JIS X 6302 (Type I and Type II Cards)
    39
  - Magnetic Media Locations
    40
  - Data Track Locations
    41
  - Summary of Specifications
    42
  - Character Encoding
    43
- Smart Card Technology
  
  45
  - Contact Smart Cards
    46
  - Non-Contact Smart Cards
    47
    
    Types of Cards
    47
    
    Communication
    48
    
    Signal Modulation
    48
    
    Signal Modulation Summary Diagram
    49
    
    Reader to Card Communication
    50
    
    Card to Reader Communication
    50
Chapter 3: Routine Maintenance

53
- Required Tools and Supplies
  
  54
- Print Engine Routine Maintenance Procedure
  
  55
Chapter 4: Troubleshooting

63
- General Notes
  
  65
- General Troubleshooting Procedures
  
  66
- Performance Problems
  
  74
  - Printer Initialization Errors
    74
  - Card Jams at Card Input
    75
  - Card Jams in Printing Area
    76
  - Ribbon Break Errors
    77
  - Card Jams between Upper and Lower Duplex
    77
  - Laminate Problems
    78
- Error Codes
  
  80
  - Error Code Prefixes
    80
  - General Notes
    80
  - Driver API (AP)
    81
  - Printer Driver Errors (DR)
    82
  - Input Errors (IS)
    84
  - Duplex Module Errors (DM)
    84
  - System Errors (SY)
    85
  - Magnetic Stripe Errors (MS)
    87
  - Laminator Errors (OP)
    92
  - Print Errors (PR)
    96
  - Smart Card Errors (SC)
    98
Chapter 5: Adjustments

99
- General Notes
  
  101
- Installing Printer Diagnostics
  
  102
- Using Printer Diagnostics
  
  104
  - Parts of the Diagnostics Window
    104
  - Menu Options
    105
  - Changing Printer Values
    107
    
    Viewing and Saving Values
    108
    
    Working with Scripts
    109
  - Setting Printer Value Parameters
    110
    
    Printer ID
    110
    
    Card Registration Offset
    110
    
    Card Strip Offset
    111
    
    Ribbon Type
    111
    
    Ribbon Offset
    111
    
    Vertical Offset
    111
    
    Transport Speed
    112
    
    YMC, K, T, & F Strobe Duty
    112
    
    YMC, K, T, and F Power and Base Power
    113
    
    Duplex Infeed Offset
    113
    
    Duplex Home Offset
    114
    
    Duplex Print Return Offset
    114
    
    Duplex Handoff Offset
    114
    
    Smart Card Registration Offset
    114
    
    Image Clipping Leading and Trailing
    115
  - Setting Printer Options
    116
  - Viewing Printer Status
    117
  - Testing Motors
    118
  - Testing Motor Functions
    119
  - Setting up Step Tests for the Printer
    120
  - Running a Magnetic Stripe Test Card
    121
  - Configuring the Magnetic Stripe Module
    122
  - Configuring Custom Track Formats
    124
  - Running Magnetic Stripe Diagnostics
    125
  - Testing the Smart Card Option
    126
  - Setting Laminator Values
    128
    
    Laminator Parameter Dependencies
    129
    
    Temperature
    130
    
    Patch Size
    130
    
    Foil Advance Offset
    131
    
    Card Registration Offset
    132
    
    Debow Enable
    132
    
    Roller down Distance
    133
    
    Transport Apply Speed
    133
    
    Foil Control 1(Foil Strip Distance)
    134
    
    Foil Control 2 (Foil Apply Speed Ratio)
    134
    
    Foil Control 3 (Foil Registration Speed)
    135
    
    Duplex Handoff Offset
    135
    
    Duplex Home Offset
    135
    
    Duplex Flipped Offset
    135
    
    Duplex Reject Offset
    136
    
    Duplex Debow Offset
    136
    
    Duplex Horizontal Infeed Offset
    136
    
    Duplex Vertical Infeed Offset
    136
    
    MFG Card Registration Baseline
    137
    
    MFG Temperature Baseline
    137
    
    MFG Patch Registration Baseline
    137
  - Viewing Laminator Sensors and Enabling Heaters
    138
  - Testing Laminator Motors
    139
- Network Option Adjustments
  
  140
- Software Adjustment Procedures
  
  144
  - Saving and Restoring a Printer Configuration
    144
  - Start Sentinel Position
    147
  - Card Registration Offset Adjustment
    148
  - Ribbon Offset Adjustment
    149
  - Updating the Printer Firmware
    150
  - Upper Duplex Rotational Adjustment
    151
  - Lower Duplex Rotational Adjustment
    152
Chapter 6: Removal and Replacement

153
- General Notes
  
  156
  - Symbols
    156
  - Required Tools
    156
  - Screw Torque Specifications
    157
  - Print Engine Front Wire Routing Diagram
    158
  - Print Engine Duplex and Printhead Wire Routing Diagram
    159
  - Laminator Front Wire Routing Diagram
    160
  - Laminator Rear Wire Routing Diagram
    161
  - Power Supply Wire Routing Diagram
    162
  - Print Engine Cable Connection Diagram
    163
  - Laminator Cable Connection Diagram
    164
- Enclosure Components
  
  165
  - Swingarm Cover
    165
  - Main Enclosure
    167
  - Input Hopper
    169
  - LCD Display
    171
  - Output Hopper
    174
- Swingarm Assembly
  
  175
  - Printhead Fan
    176
  - Printhead Spring
    177
- Upper Printer Sensors
  
  178
  - Card Input Sensor
    178
  - Swingarm Sensor
    179
  - Ribbon Motion Sensor
    180
  - Ribbon Index Sensor
    181
  - Cam Sensor
    182
  - Card Hopper Empty Sensor
    183
- Upper Printer Motors
  
  184
  - Transport Motor
    184
  - Pick Motor
    185
  - Cam Motor
    187
  - Ribbon Motor and Gear
    188
- Upper Printer Assembly
  
  190
  - Transport Assembly
    192
  - Main Control Board
    195
  - Transport Timing Belt
    199
  - Belt Tensioner Pulley and Tension Spring
    200
  - Drive and Idler Pulleys
    201
  - Cleaning Rocker Assembly
    202
  - Front Rocker Assembly
    203
  - Rear Rocker Assembly
    204
  - Ribbon Guide
    205
  - Pick Roller
    207
  - Cleaning Drive Roller
    209
  - Front Drive Roller
    211
  - Rear Drive Roller
    213
  - Platen Roller
    216
  - Printhead Cam
    217
  - Printhead Lifter
    218
  - Front Card Guide
    219
  - Rear Card Guide
    220
  - RFID Antenna
    222
- Upper Duplex Module
  
  223
  - Duplex Entry Sensor
    225
  - Duplex Home Sensor
    227
  - Duplex Interface Board
    228
  - Duplex Entry Rocker
    229
  - Duplex Motor
    230
  - Magnetic Clutch/Spring Clutch/Duplex Rollers
    232
- Magnetic Stripe Option
  
  236
  - Magnetic Stripe Circuit Board
    236
  - Magnetic Stripe Registration Sensor
    237
  - Magnetic Stripe Head
    238
  - Magnetic Stripe Rocker Assembly
    240
- Smart Card Option
  
  241
  - Smart Card Interface Board
    241
  - Solenoid Assembly/Solenoid Link
    242
  - Smart Card Contact
    244
  - Contactless Smart Card Coupler
    247
- Laminator Transport Assembly
  
  249
  - Power Supplies
    250
  - Upper Laminator Transport Rollers
    251
  - Lower Laminator Transport Rollers
    253
  - Intermediate Transport Rollers and Card Guide
    255
  - Upper Platen Roller
    257
  - Lower Platen Roller
    258
  - Rear Cooling Fan
    259
  - Hand Guard
    260
  - Laminator RFID Antennas
    263
- Laminator Sensors
  
  264
  - Duplex Exit Sensor
    264
  - Card Exit Sensor
    265
  - Card Registration Sensor
    266
  - Upper Foil Index Sensor
    267
  - Lower Foil Index Sensor
    268
  - Foil Motion Sensors
    269
  - Heater Home Sensor
    270
- Laminator Motors
  
  272
  - Card Transport Motor
    272
  - Foil Advance Motors
    274
  - Heater Lift Motors
    275
- Major Subassemblies
  
  276
  - Upper Heater Assembly
    276
  - Lower Heater Assembly
    277
  - Upper Foil Drive Assembly
    278
  - Lower Foil Drive Assembly
    280
  - Heating Element/Heated Roller/Thermocouple
    281

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DataCard SP75 Plus Installation Manual

DataCard SP75 Plus Installation Manual (199 pages)

Brand: DataCard | Category: Printer | Size: 2 MB

Table of Contents

Installation Guide

1
- Table of Contents
  1
- Installation
  2
Card Production & System Maintenance Guide 1

118
- Card Production and System Maintenance
  120
  - Card Production
    122
    
    Printing Cards Using ID Software
    122
    
    Printing Cards Using a PC Application
    122
    
    Laminating Only
    123
  - Responding to Messages
    124
  - Cleaning
    126
    
    Cleaning the Printer Rollers
    126
    
    Cleaning Tips
    126
    
    Cleaning the Duplex Module(S)
    129
    
    Cleaning the Printhead
    130
    
    Cleaning the Laminator
    132
  - Replacing the Printhead Cartridge
    134
  - Maintain the PC
    138
Troubleshooting Guide

142
- Troubleshooting
  143
  - Is It Really Trouble
    143
  - How Do I Troubleshoot a Problem
    143
- Locating the Problem
  145
- Making Test Cards
  146
  - Making a Printer Test Card
    146
  - Printer Test Card
    147
- Card Appearance Problems
  148
  - Printing Appearance
    149
  - Monochrome Printing
    156
  - Print Topcoat Problems
    158
  - Laminator Topcoat Problems (SP75 Printer Only)
    160
  - Laminator Patch Problems (SP75 Printer Only)
    163
- Communication Problems
  170
  - Other Problems
    174
- Magnetic Stripe Problems
  175
  - Magnetic Stripe Test Card
    175
  - Common Magnetic Stripe Problems
    175
- Obtaining Service
  177
  - When to Obtain Service
    177
  - Packing the Printer for Shipping
    177
- Installing Printer Diagnostics
  178
  - Print Ribbons
    184
  - Laminator Material
    185
  - Card Material
    188
  - Card Quality Guidelines
    189
  - Card Surface
    189
  - Card Handling
    189
  - Card Storage
    189
  - Card Storage Specifications
    189
  - Cleaning Supplies
    190
  - Printer Components
    191
  - Printhead Cartridge
    191
  - Print Ribbon Cartridge
    191
  - Cleaning Roller Spindle
    192
  - Power Supply
    193
  - Power Cable
    193
  - Smart Card Cable
    193
  - Carrying Case
    194
  - Related Publications
    195

DataCard SP75 Plus Manual

DataCard SP75 Plus Manual (136 pages)

Brand: DataCard | Category: Printer | Size: 3 MB

Table of Contents

Table of Contents
3
About the Printer
6
- The Inside of the Printer
  8
- Features and Options
  8
Loading Cards
10
Loading Print Ribbon
12
Loading Laminator Supply Material
14
Status Light
16
Check the PC Connection
18
Power on the Printer
19
The LCD Panel
20
Opening Properties or Printing Preferences
22
Open the Printer Toolbox
24
Cleaning the Printer
26
Getting the most out of Your Printer
28
Printer Supplies
30
- Color Print Ribbon
  30
- Monochrome and Topcoat Ribbon
  30
- Monochrome Print Ribbon
  31
- Laminator Supply Materials
  31
- Cleaning Supplies
  33
Printer Installation
34
Printer LCD Settings
35
- LCD Menu System
  36
View Status Settings
37
Change Settings
44
Run Diagnostics Commands
50
- Run a Printer Cleaning Card
  50
- Run a Laminator Cleaning Card
  52
Troubleshooting
54
Site Requirements
56
- Operating Environment
  56
- Electrical Requirements
  56
- Physical Requirements
  56
- Printer Messages
  57
- DM-00760 Duplex Error
  58
- DM-00762 Duplex Jam
  59
- DM-00767 Duplex Jam
  60
- DM-00768 Lower Duplex Jam
  61
- DM-00769 Lower Duplex Error
  62
- DM-00770 Lower Duplex Jam
  63
- IS-01206 no Card Picked
  64
- SY-01305 Data Error
  65
- SY-01306 Data Error
  66
- SY-01310 Flash Error
  67
- SY-01314 Flash Error
  68
SY-01317 Memory Error
69
SY-01325 Data Error
70
SY-01327 Data Error
72
SY-01331 Comm Error
73
SY-01332 Hardware Error
74
MS-01401, MS-01402, MS-01403 Mag Stripe Data
75
MS-01404, MS-01405, MS-01406 Mag Stripe Error
76
MS-01407, MS-01408, or MS-01409 Mag Stripe Error
77
MS-01410 Mag Stripe Error
78
MS-01413 Mag Stripe Error
79
MS-01420, MS-01421 Card Jam
80
MS-01424 Mag Stripe Error
82
MS-01425 Mag Stripe Error
84
MS-01426 EEPROM Error
85
MS-01427 Mag Stripe Error
86
MS-01429 Mag Stripe Data
87
MS-01430 Mag Stripe Error
88
MS-01431 EEPROM Error
89
MS-01435 no Mag Stripe
90
OP-01604, OP-01654 L1 or L2 Heater Error
91
OP-01611, OP-01661 Roller Error
92
OP-01612, OP-01662 Card Jam
94
OP-01613, OP-01663 L1 or L2 Supply Error
96
OP-01614, OP-01664 Supply Break
98
OP-01615, OP1665 L1 or L2 Supply out
100
OP-01616 Lam EEPROM Error
102
OP-01619 Comm Error
103
OP-01620 Wait for Temp
104
OP-01621, OP-01671 Supply Low
105
OP-01622, OP-01672 Supply Error
106
OP-01623 Lam Hardware Error
107
OP-01624, OP-01674 Card Jam
108
OP-01651 no L2 Laminator
110
- PR-01703 Printhead Error
  111
- PR-01705, PR-01706 Card Jam
  112
- PR-01710 EEPROM Error
  114
- PR-01715 Cover Open
  115
- PR-01718 Printhead Temp
  116
- PR-01719 Printhead Error
  117
- PR-01720 Ribbon Error
  118
- PR-01721 EEPROM Error
  119
- PR-01723 Hardware Error
  120
- PR-01724 Ribbon Break
  122
- PR-01726 Ribbon out
  124
- PR-01730 Printhead Error
  125
- PR-01737 Ribbon Low
  126
- PR-01738 Ribbon Error
  127
- SC-01804 no Smart Card
  128
Legal Notices (FCC)
135
- Liability Statement
  135
- Regulatory Compliance
  135
- Trademark Acknowledgments
  135
- Proprietary Notice
  135

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DataCard SP75 Plus Printer Manual

DataCard SP75 Plus Printer Manual (134 pages)

DataCard SP25 Plus: Printer Guide

Brand: DataCard | Category: Printer | Size: 4 MB

Table of Contents

Table of Contents
3
About the Printer
6
Loading Cards
10
Loading Print Ribbon
12
Power on the Printer
14
The LCD Panel
15
Making a Printer Test Card
18
Data Formats for the SP Series Card Printer
20
- Smartdriver Data
  21
- Open Card Data Format
  22
- Data Formats Summary
  24
Printer Installation
26
Site Requirements
27
Useful Tools
28
Network Installation
30
Print a Card
42
- From the Smartdriver
  42
- Using the Open Card Data Format
  43
Cleaning the Printer
44
- Cleaning the Printer Rollers
  46
Getting the most out of Your Printer
48
Printer LCD Settings
50
- LCD Menu System
  51
View Status Settings
52
Change Settings
58
- Set LCD Backlighting
  59
- Set the Data Format
  60
- Set the Address Mode
  61
- Set the IP Address, Subnet Mask
  62
- Set the IP Address, Subnet Mask, and Gateway Address
  63
- Set the K Power
  65
Troubleshooting
66
Printer Supplies
68
- SP55 Color Print Ribbon
  68
- SP60 Color Print Ribbon
  68
- Monochrome and Topcoat Ribbon
  68
- Monochrome Print Ribbon
  69
- Cleaning Supplies
  69
Printer Messages
70
- DM-00760 Duplex Error
  71
- DM-00762 Duplex Jam
  72
- DM-00765 no Duplex
  73
- DM-00767 Duplex Jam
  74
- IS-01206 no Card Picked
  75
- SY-01305 Data Error
  76
- SY-01306 Data Error
  77
SY-01310 Flash Error
78
SY-01312 Flash Error
79
SY-01314 Flash Error
80
SY-01317 Memory Error
81
SY-01325 Data Error
82
SY-01327 Data Error
84
SY-01331 Comm Error
86
SY-01332 Hardware Error
87
MS-01401, MS-01402, MS-01403 Mag Stripe Data
88
MS-01404, MS-01405, MS-01406 Mag Stripe Error
89
MS-01407, MS-01408, or MS-01409 Mag Stripe Error
90
MS-01410, MS-01411, or MS-01412 Mag Stripe Error
91
MS-01413, MS-01414, or MS-01415 Mag Stripe Error
92
MS-01417, MS-01418, MS-01419, MS-01420, MS-01421 Card Jam
93
MS-01424 Mag Stripe Error
94
MS-01425 Mag Stripe Error
95
MS-01426 EEPROM Error
96
MS-01427, 1428 Mag Stripe Error
97
MS-01429 Mag Stripe Data
98
MS-01430 Mag Stripe Error
99
MS-01431, MS-01432, MS-01433, MS-01434 EEPROM Error
100
MS-01435 no Mag Stripe
101
PR-01703 Printhead Error
102
PR-01705, PR-01706 Card Jam
104
PR-01710 EEPROM Error
106
PR-01715, PR-01716 Cover Open
107
PR-01718 Printhead Temp
108
PR-01719 Printhead Error
109
PR-01720 Ribbon Error
110
PR-01721, PR-01722 EEPROM Error
111
PR-01723 Hardware Error
112
- PR-01724 Ribbon Break
  114
- PR-01726 Ribbon out
  116
- PR-01730 Printhead Error
  118
- PR-01737 Ribbon Low
  119
- PR-01738 Ribbon Error
  120
- SC-01804 no Smart Card
  121
Safety and Compliance (FCC)
130
- Regulatory Compliance
  130
- Liability Statement
  132
- Safety
  132
- Acknowledgments
  133
Legal Notices (FCC)
134
- Liability Statement
  134
- Regulatory Compliance
  134
- Trademark Acknowledgments
  134
- Proprietary Notice
  134

DataCard SP75 Plus Product Manual

DataCard SP75 Plus Product Manual (25 pages)

Brand: DataCard | Category: Printer | Size: 0 MB

Table of Contents

DataCard SP75 Plus Quick Install Manual

DataCard SP75 Plus Quick Install Manual (24 pages)

DataCard SP75 Plus: Install Guide

Brand: DataCard | Category: Printer | Size: 8 MB

Table of Contents

DataCard SP75 Plus Quick Install Manual

DataCard SP75 Plus Quick Install Manual (12 pages)

Brand: DataCard | Category: Printer | Size: 4 MB

DataCard SP75 Plus Quick Install Manual

DataCard SP75 Plus Quick Install Manual (8 pages)

with built-in ethernet

Brand: DataCard | Category: Printer | Size: 5 MB

Table of Contents

DataCard SP75 Plus Supplementary Manual

DataCard SP75 Plus Supplementary Manual (2 pages)

COLOR RIBBONS FOR USE IN DESKTOP CARD PRINTERS

Brand: DataCard | Category: Printer Accessories | Size: 0 MB

Table of Contents

DataCard SP75 Plus Supplementary Manual

DataCard SP75 Plus Supplementary Manual (2 pages)

MONOCHROME RIBBONS FOR USE IN DATACARD DESKTOP CARD PRINTERS

Brand: DataCard | Category: Printer Accessories | Size: 0 MB

Table of Contents

DataCard SP75 Plus Specifications

DataCard SP75 Plus Specifications (1 page)

CLEAR AND SECURE TOPCOAT FOR USE IN DATACARD DESKTOP CARD PRINTERS

Brand: DataCard | Category: Printer Accessories | Size: 0 MB

Table of Contents

DataCard SP75 Plus Datasheet

DataCard SP75 Plus Datasheet (2 pages)

REPLACEMENT PRINTHEADS FOR USE IN DATACARD DESKTOP CARD PRINTERS

Brand: DataCard | Category: Printer Accessories | Size: 0 MB

Table of Contents

DataCard SP75 Plus Brochure

DataCard SP75 Plus Brochure (5 pages)

DataCard RP90: Brochure

Brand: DataCard | Category: Printer | Size: 1 MB

DataCard SP75 Plus Brochure & Specs

DataCard SP75 Plus Brochure & Specs (4 pages)

DataCard SP25 Plus: Brochure

Brand: DataCard | Category: Printer | Size: 0 MB

DataCard SP75 Plus Supplementary Manual

DataCard SP75 Plus Supplementary Manual (2 pages)

COLOR RIBBONS, DURAGARD LAMINATES AND TOPCOATS

Brand: DataCard | Category: Printer Accessories | Size: 0 MB

DataCard SP75 Plus Specifications

DataCard SP75 Plus Specifications (2 pages)

DataCard SP75 Plus: Data Sheet

Brand: DataCard | Category: Printer | Size: 2 MB

DataCard SP75 Plus Datasheet

DataCard SP75 Plus Datasheet (2 pages)

DURAGARD CLEAR LAMINATES FOR USE IN DATACARD DESKTOP CARD PRINTERS

Brand: DataCard | Category: Printer Accessories | Size: 0 MB

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