Installing The Hydraulic Unit - Yamaha XP500 Service Manual

1
2
FRONT AND REAR BRAKES

INSTALLING THE HYDRAULIC UNIT

Proceed in the reverse order of disassembly.
Pay attention to the following items.
1. Install:
• hydraulic unit
NOTE:
_
• When tightening the hydraulic unit nuts, first
temporarily tighten the front nuts, and then
tighten the rear nut and the front nuts to
specification in the order given.
• Do not allow any foreign materials to enter
the hydraulic unit or the brake hoses when
installing the hydraulic unit.
CAUTION:
_
Do not remove the rubber plugs or bolts
(M10 × 1.25) installed in the union bolt
holes before installing the hydraulic unit.
2. Remove:
• rubber plugs or bolts (M10 × 1.25)
3. Install:
• copper washers
• brake hose 1 (to the rear brake caliper)
3
• brake hose 2 (from the rear brake master
cylinder)
• brake hose 3 (to the front brake caliper)
4
• brake hose 4 (from the front brake master
cylinder)
• union bolts
WARNING
_
The brake hoses to the front and rear brake
calipers can be distinguished by the rubber
at the end of each hose. Be sure to connect
each brake hose to the correct union bolt
hole.
CAUTION:
To route the front and rear brake hoses,
refer to "CABLE ROUTING" in chapter 2.
4 - 65
CHAS
16 Nm (1.6 m · kg, 11 ft · lb)
New
30 Nm (3.0 m · kg, 22 ft · lb)