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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XP500A 4B5-28199-23...
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EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XP500A. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Rear view mirrors ......4-20 Replacing the air filter element ..7-17 LABELS ..........1-1 Shock absorber assembly .... 4-20 Adjusting the engine idling Sidestand ........4-21 speed ........7-17 SAFETY INFORMATION ....2-1 Ignition circuit cut-off system ..
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TABLE OF CONTENTS Rear turn signal light bulb....7-32 Replacing the license plate light bulb ........... 7-32 Replacing an auxiliary light bulb ... 7-33 Troubleshooting ......7-33 Troubleshooting charts ....7-34 SCOOTER CARE AND STORAGE .......... 8-1 Matte color caution ......8-1 Care ..........
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS 3, 4 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. 5GK-2118K-00 Cold tire normal pressure should be set as follows. Up to 90 kg (198 lbs) load : 225 kPa, {2.25 kgf/cm...
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LOCATION OF IMPORTANT LABELS STATIONARY NOISE TEST INFORMATION TESTED 88 dB(A) AT 3750 r/min SILENCING SYSTEM : YAMAHA IDENTIFICATION : 4B5 4B5-2118G-00...
SAFETY INFORMATION EAU10268 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION • Always obey the speed limit and Protective Apparel Avoid Carbon Monoxide Poisoning never travel faster than warrant- The majority of fatalities from scooter All engine exhaust contains carbon ed by road and traffic conditions. accidents are the result of head inju- monoxide, a deadly gas.
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Yamaha accessories, which are avail- to the center of the vehicle as pos- able only from a Yamaha dealer, have Loading sible and make sure to distribute been designed, tested, and approved...
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SAFETY INFORMATION or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your formed to your vehicle that change any •...
SAFETY INFORMATION break). Choose the location for the EAU10372 and ankle so they do not flap), and Further safe-riding points straps carefully so the straps will a bright colored jacket. Be sure to signal clearly when not rub against painted surfaces Do not carry too much luggage on making turns.
Do not expose any key to exces- the vehicle along with all three keys to sively high temperatures. a Yamaha dealer to have them re-reg- Do not place any key close to istered. Do not use the key with the red magnets (this includes, but not bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS as they may cause signal inter- EAU10472 cense plate light and auxiliary lights Main switch/steering lock ference. come on, and the engine can be start- ed. The key cannot be removed. The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”...
2. High beam indicator light “ ” The steering is locked, and the taillight, a Yamaha dealer check the electrical 3. Immobilizer system indicator light license plate light and auxiliary lights circuit.
If the indicator light does not come on initially when the key is turned to “ON”, or if the indicator light remains on, have a Yamaha dealer check the electrical circuit. When the key is turned to “OFF” and 30...
INSTRUMENT AND CONTROL FUNCTIONS self completely. EAU12182 ECA10021 Coolant temperature gauge NOTICE Do not continue to operate the en- gine if it is overheating. 1. Coolant temperature gauge 2. Red zone With the key in the “ON” position, the coolant temperature gauge indicates the temperature of the coolant.
INSTRUMENT AND CONTROL FUNCTIONS EAU44968 two tripmeters (which show the Multi-function display distance traveled since they were EWA12312 last set to zero) WARNING a fuel reserve tripmeter (which Be sure to stop the vehicle before shows the distance traveled when making any setting changes to the the remaining fuel in the fuel tank multi-function...
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INSTRUMENT AND CONTROL FUNCTIONS Tachometer Odometer and tripmeter modes The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. ECA10031 NOTICE Do not operate the engine in the ta- chometer red zone. Red zone: 8250 r/min and above 1.
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3. If the oil change indicator does not “Trip-A” or “Trip-B” is displayed. While and every 5000 km (3000 mi) thereafter come on, have a Yamaha dealer “F Trip”, “Trip-A” or “Trip-B” is dis- to indicate that the engine oil should be check the electrical circuit.
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3. If the V-belt replacement indicator After changing the V-belt, reset the circuits, the engine trouble warning light does not come on, have a Yamaha V-belt replacement indicator. To reset comes on and the display indicates an dealer check the electrical circuit.
3. If one or both of the standard keys do not start the engine, take the vehicle, the code re-registering key and both standard keys to a Yamaha dealer and have the stan- dard keys re-registered. 4-10...
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INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal EAU12733 Hazard switch “ ” lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU44910 with the “ ” mark on the front brake le- EAU44921 Front brake lever Rear brake lever ver. 1. Front brake lever 1. Rear brake lever 2. Brake lever position adjusting dial 2. Brake lever position adjusting dial 3.
INSTRUMENT AND CONTROL FUNCTIONS with the “ ” mark on the rear brake le- EAU12962 rear brake lock lever is applied. Rear brake lock lever ver. To provide secure locking of the rear wheel, apply the rear brake le- ver first before moving the rear brake lock lever to the left.
INSTRUMENT AND CONTROL FUNCTIONS EAU13175 the original position, and then re- Fuel tank cap move it. 3. Close the lid. To remove the fuel tank cap EWA11261 WARNING 1. Open the lid by pulling the lever up. Make sure that the fuel tank cap is properly installed and locked in place before riding the scooter.
2. Do not overfill the fuel tank. When tank cap. refueling, be sure to insert the EWA15151 Your Yamaha engine has been de- WARNING pump nozzle into the fuel tank filler signed to use regular unleaded gaso- hole. Stop filling when the fuel...
INSTRUMENT AND CONTROL FUNCTIONS EAU13433 pairable damage to the catalytic EAU13932 Catalytic converter Seat converter. This model is equipped with a catalytic converter in the exhaust system. To open the seat 1. Place the scooter on the center- EWA10862 WARNING stand.
INSTRUMENT AND CONTROL FUNCTIONS EAU14270 Adjusting the rider backrest The rider backrest can be adjusted to the three different positions shown. 1. Rider backrest To close the seat 2. Bolt 1. Fold the seat down, and then push it down to lock it in place. 3.
INSTRUMENT AND CONTROL FUNCTIONS EAU46300 ble is not touching the shaded pro- EAU44993 Helmet holder Storage compartments jection, and securely close the seat. WARNING! Never ride with Front storage compartments A and a helmet attached to the helmet holder, since the helmet may hit To open a front storage compartment, objects, causing loss of control slide the lever up, and then pull on the...
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INSTRUMENT AND CONTROL FUNCTIONS compartment may get wet while the scooter is being washed, wrap any articles stored in the compartment in a plastic bag. Do not keep any- thing valuable or breakable in the storage compartment. Do not leave the seat open for an extended period of time, otherwise the light may cause the battery to discharge.
Be sure to fold the rear view mirrors Do not dispose of a damaged or back to their original position before worn-out shock absorber as- riding. sembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 4-20...
Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly and have a Yamaha dealer repair it if it does not 4-21...
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WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
• If necessary, add recommended coolant to specified level. 7-15 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-18, 7-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Check for damage. • Check tire condition and tread depth.
OPERATION AND IMPORTANT RIDING POINTS indicator circuit check. EAU16761 EAU16780 Starting off Acceleration and deceleration 2. Close the throttle completely. 3. Start the engine by pushing the Before starting off, allow the engine to start switch while applying the front warm up.
OPERATION AND IMPORTANT RIDING POINTS EAU16793 Front EAU16820 Braking Tips for reducing fuel EWA10300 consumption WARNING Fuel consumption depends largely on Avoid braking hard or suddenly your riding style. Consider the following (especially when leaning over to tips to reduce fuel consumption: one side), otherwise the scooter Avoid high engine speeds during may skid or overturn.
1600 km (1000 mi). The various parts in period, immediately have a ans or children are not likely to the engine wear and polish themselves Yamaha dealer check the vehi- touch them and be burned. to the correct operating clearances. cle.
– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-1 for more in- graphical location, and individual use, dealers are trained and equipped to...
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Make sure that all nuts, bolts √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Moving parts and √ √ √ √ √...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
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PERIODIC MAINTENANCE AND ADJUSTMENT To install the panel To install the panel Place the panel in the original position, 1. Place the panel in the original po- and then install the quick fasteners. sition, and then install the screws. 2. Install the rear view mirrors by in- stalling the nuts, and then place the rubber cover on each mirror in the original position.
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PERIODIC MAINTENANCE AND ADJUSTMENT and then install the screws. Panel E Panel D To remove the panel Remove the screws, and then pull the To remove the panel panel outward. 1. Remove panel C. 2. Remove the screws, and then pull the panel backward and upward.
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1985C several minutes, and then turn it Engine oil and oil filter off. The engine oil should be between the cartridge 3. Place an oil pan under the engine minimum and maximum level marks. The engine oil level should be checked to collect the used oil.
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Skip steps 6–8 if the oil filter cartridge is An oil filter wrench is available at a replace it if necessary. not being replaced. Yamaha dealer. 6. Remove the oil filter cartridge with 7. Apply a thin coat of clean engine an oil filter wrench.
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PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replace- ment: 2.80 L (2.96 US qt, 2.46 Imp.qt) With oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt) Be sure to wipe off spilled oil on any 1.
PERIODIC MAINTENANCE AND ADJUSTMENT for several minutes while checking EAU19997 5. Install the chain drive oil drain bolt Chain drive oil it for oil leakage. If oil is leaking, im- and its new gasket, and then tight- mediately turn the engine off and en the bolt to the specified torque.
PERIODIC MAINTENANCE AND ADJUSTMENT for the cause. EAU20070 Coolant 11. Install the panel. The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU46331 To check the coolant level 1.
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If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU45021 EAU33482 Replacing the air filter element Adjusting the engine idling The air filter element should be re- speed placed at the intervals specified in the The engine idling speed must be periodic maintenance and lubrication checked and, if necessary, adjusted as chart.
To prevent this 1 (a) from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Idle adjusting screw Engine idling speed: 1100–1300 r/min...
The tire air pressure must be nail or glass fragments in it, or if the tion of an overloaded vehicle could checked and adjusted on cold sidewall is cracked, have a Yamaha cause an accident. tires (i.e., when the temperature dealer replace the tire immediately.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU50860 brake lever ends. If there is free play, EAU33473 Checking the front and rear Adjusting the rear brake lock have a Yamaha dealer inspect the brake lever free play lever cable brake system. EWA14211 Front...
EAU22392 point that the wear indicator almost Checking the front and rear cable length, turn the adjusting nut in touches the brake disc, have a Yamaha brake pads direction (b). dealer replace the brake pads as a set. The front and rear brake pads must be...
PERIODIC MAINTENANCE AND ADJUSTMENT stalling the bolts, then tightening EAU22580 ing it to become ineffective. Checking the brake fluid level them to the specified torque. Before riding, check that the brake fluid is above the minimum level mark and Front brake Tightening torque: replenish if necessary.
EAU23114 Changing the brake fluid Checking and lubricating the and may result in vapor lock. Have a Yamaha dealer change the throttle grip and cable Brake fluid may deteriorate paint- brake fluid at the intervals specified in ed surfaces or plastic parts. Al-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23172 EAU23213 Recommended lubricant: Lubricating the front and rear Checking and lubricating the Silicone grease brake levers centerstand and sidestand Front brake lever Rear brake lever The operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- The pivoting points of the front and rear al-to-metal contact surfaces should be...
If any free hub or if the wheel does not turn skin, eyes or clothing and al- play can be felt, have a Yamaha smoothly, have a Yamaha dealer check ways shield your eyes when dealer check or repair the steering.
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1. Remove panel B. (See page 7-7.) To charge the battery necessary. 2. Remove the rubber cover shown Have a Yamaha dealer charge the bat- 3. Fully charge the battery before in- by removing the quick fasteners. tery as soon as possible if it seems to stallation.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU45044 rating than recommended to Replacing the fuses avoid causing extensive dam- The main fuse and the fuse box, which age to the electrical system and contains the fuses for the individual cir- possibly a fire. [EWA15131] cuits, are located under panel B.
4. If the fuse immediately blows cohol or thinner. again, have a Yamaha dealer Headlight lens check the electrical system. Do not affix any type of tinted film or stickers to the headlight lens.
Tail/brake light Replacing a front turn signal If the tail/brake light does not come on, light bulb have a Yamaha dealer check its electri- 1. Place the scooter on the center- cal circuit or replace the bulb. stand. 2. Remove the socket (together with the bulb) by turning it counter- clockwise.
Rear turn signal light bulb Replacing the license plate If a rear turn signal light does not come light bulb on, have a Yamaha dealer check the 1. Remove the license plate light unit electrical circuit or replace the bulb. by removing the screws.
However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Cleaning matte colored finished parts. Be Rust and corrosion can develop even if ECA10782 sure to consult a Yamaha dealer for NOTICE high-quality components are used. A advice on what products to use be- rusty exhaust pipe may go unnoticed Avoid using strong acidic wheel fore cleaning the vehicle.
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SCOOTER CARE AND STORAGE plenty of water, as it is harmful Test the product on a small hid- remain well into spring. to plastic parts. den part of the windshield to 1. Clean the scooter with cold water Do not use any harsh chemical make sure that it does not leave and a mild detergent after the en- products on plastic parts.
Be EWA10941 WARNING Consult a Yamaha dealer for ad- sure the engine and the exhaust sys- vice on what products to use. tem are cool before covering the scoot-...
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SCOOTER CARE AND STORAGE 2. Fill up the fuel tank and add fuel gine over. [EWA10951] stabilizer (if available) to prevent 4. Lubricate all control cables and the the fuel tank from rusting and the pivoting points of all levers and fuel from deteriorating.
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SPECIFICATIONS High beam indicator light: Turn signal indicator light: LED x 2 Engine trouble warning light: Immobilizer system indicator light: Fuses: Main fuse: 30.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 10.0 A Parking lighting fuse: 10.0 A Radiator fan fuse: 15.0 A...
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
CONSUMER INFORMATION EAU26570 Motorcycle noise regulation (for Australia) TAMPERING WITH NOISE CON- TROL SYSTEM PROHIBITED: Owners are warned that the law may prohibit: The removal or rendering inopera- tive by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the pur- pose of noise control prior to its...
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INDEX Fuel consumption, tips for reducing...6-3 Fuel gauge..........4-4 Acceleration and deceleration....6-2 Rear brake lock lever ......4-13 Fuel tank cap ...........4-14 Air filter element, replacing ..... 7-17 Rear brake lock lever cable, adjusting ..7-21 Fuses, replacing ........7-29 Auxiliary light bulb, replacing ....7-33 Rear view mirrors ........