Removing The Hydraulic Unit Assembly; Checking The Hydraulic Unit Assembly; Installing The Hydraulic Unit Assembly - Yamaha N MAX GPD150-A 2015 Service Manual

EAS30197
REMOVING THE HYDRAULIC UNIT
ASSEMBLY
ECA21091
NOTICE
Unless necessary, avoid removing and in-
stalling the brake hoses of the hydraulic unit
assembly.
EWA13930
WARNING
Refill with the same type of brake fluid that is
already in the system. Mixing fluids may re-
sult in a harmful chemical reaction, leading
to poor braking performance.
ECA18241
NOTICE
• Handle the ABS components with care
since they have been accurately adjusted.
Keep them away from dirt and do not sub-
ject them to shocks.
• Do not turn the main switch to "ON" when

removing the hydraulic unit assembly.

• Do not clean with compressed air.
• Do not reuse the brake fluid.
• Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt brake fluid immediately.
• Do not allow any brake fluid to contact the
couplers. Brake fluid may damage the cou-
plers and cause bad contacts.
• If the union bolts for the hydraulic unit as-
sembly have been removed, be sure to
tighten them to the specified torque and
bleed the brake system.
1. Disconnect:
• ABS ECU coupler "1"
TIP
While pushing the portion "a" of the ABS ECU
coupler, move the lock lever "b" in the direction
of the arrow shown to disconnect the coupler.
b
a
2. Remove:
• Brake hoses
1
ABS (ANTI-LOCK BRAKE SYSTEM)
TIP
Do not operate the brake levers while removing
the brake hoses.
ECA14530
NOTICE
When removing the brake hoses, cover the
area around the hydraulic unit to catch any
spilt brake fluid. Do not allow the brake fluid
to contact other parts.
3. Remove:
• Hydraulic unit assembly "1"
TIP
• To avoid brake fluid leakage and to prevent for-
eign materials from entering the hydraulic unit
assembly, insert a rubber plug "a" or a bolt
(M10 × 1.25) into each brake hose union bolt
hole.
• When using a bolt, do not tighten the bolt until
the bolt head touches the hydraulic unit. Other-
wise, the brake hose union bolt seating surface
could be deformed.
a
EAS30198
CHECKING THE HYDRAULIC UNIT
ASSEMBLY
1. Check:
• Hydraulic unit assembly
Cracks/damage → Replace the hydraulic unit
assembly and the brake hoses that are con-
nected to the assembly as a set.
EAS30200
INSTALLING THE HYDRAULIC UNIT
ASSEMBLY
1. Install:
• Hydraulic unit assembly
Hydraulic unit assembly bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
4-63
1