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MBK X-MAX 300 2017
Yamaha MBK X-MAX 300 2017 Manuals
Manuals and User Guides for Yamaha MBK X-MAX 300 2017. We have
1
Yamaha MBK X-MAX 300 2017 manual available for free PDF download: Service Manual
Yamaha MBK X-MAX 300 2017 Service Manual (462 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 41.88 MB
Table of Contents
Table of Contents
7
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Multi-Function Display
11
Special Tools
19
Specifications
23
General Specifications
24
Engine Specifications
25
Chassis Specifications
30
Electrical Specifications
32
Engine Tightening Torques
34
Tightening Torques
34
Chassis Tightening Torques
35
Cable Routing
36
Periodic Checks and Adjustments
69
General Maintenance and Lubrication Chart
72
Introduction
72
Periodic Maintenance
72
Periodic Maintenance Chart for the Emission Control System
72
Checking the Fuel Line
75
Checking the Spark Plug
75
Checking the Vehicle Using the Yamaha Diagnostic Tool
75
Adjusting the Valve Clearance
76
Checking the Engine Idling Speed
78
Adjusting the Exhaust Gas Volume
79
Checking the Canister
79
Checking the Exhaust System
79
Replacing the Air Filter Element and Cleaning the
80
Cleaning the V-Belt Case Air Filter Element
81
Checking the Brake Fluid Level
82
Checking the Brake Operation
82
Checking the Front Brake Pads
82
Checking the Rear Brake Pads
82
Bleeding the Hydraulic Brake System (Abs)
83
Checking the Front Brake Hoses
83
Checking the Rear Brake Hoses
83
Checking the Wheels
84
Checking the Tires
85
Checking and Adjusting the Steering Head
86
Checking the Wheel Bearings
86
Checking the Chassis Fasteners
87
Lubricating the Steering Head
87
Adjusting the Rear Shock Absorber Assemblies
88
Checking the Centerstand
88
Checking the Front Fork
88
Checking the Rear Shock Absorber Assemblies
88
Checking the Sidestand
88
Checking the Sidestand Switch
88
Lubricating the Centerstand
88
Lubricating the Levers
88
Lubricating the Sidestand
88
Checking the Engine Oil Level
89
Changing the Engine Oil
90
Changing the Final Transmission Oil
91
Checking the Coolant Level
91
Changing the Coolant
92
Checking the Cooling System
92
Checking and Lubricating the Cables
95
Checking the Brake Light Switches
95
Checking the Throttle Grip Operation
95
Replacing the V-Belt
95
Checking the Switches, Lights and Signals
96
Chassis
97
General Chassis (1)
101
Installing the Battery Band
101
Installing the Battery Cover Assembly
101
Removing the Battery Cover Assembly
101
Adjusting the Windshield Height
102
Assembling the Battery Cover Assembly
102
Disassembling the Battery Cover Assembly
102
General Chassis (2)
103
Assembling the Front Cowling Assemblies
104
Disassembling the Front Cowling Assemblies
104
Installing the Front Cowling Assemblies
104
Removing the Front Cowling Assemblies
104
General Chassis (3)
105
Installing the Meter Assembly Panel Molding
108
Removing the Meter Assembly Panel Molding
108
General Chassis (4)
109
Installing the Lower Center Cover
110
Installing the Upper Side Covers
110
Removing the Lower Center Cover
110
Removing the Upper Side Covers
110
Installing the Lower Side Covers
111
Removing the Lower Side Covers
111
General Chassis (5)
112
Assembling the Footrest Board Assemblies
114
Disassembling the Footrest Board Assemblies
114
Installing the Radiator Cover
114
General Chassis (6)
115
Installing the Fuel Tank Cap Lid Cover
118
Installing the Upper Center Cover
118
Removing the Fuel Tank Cap Lid Cover
118
Removing the Upper Center Cover
118
General Chassis (7)
119
Installing the Seat Damper
121
General Chassis (8)
122
Installing the Rear Center Cover
124
Removing the Rear Center Cover
124
Removing the Rear Upper Cowlings
124
Installing the Rear Upper Cowlings
125
Front Wheel
126
Checking the Front Wheel
128
Disassembling the Front Wheel
128
Removing the Front Wheel
128
Assembling the Front Wheel
129
Maintenance of the Front Wheel Sensor and Sensor Rotor
129
Adjusting the Front Wheel Static Balance
130
Installing the Front Wheel (Front Brake Disc)
130
Rear Wheel
133
Adjusting the Rear Wheel Static Balance
134
Checking the Rear Wheel
134
Installing the Rear Wheel Sensor
134
Maintenance of the Rear Wheel Sensor and Sensor Rotor
134
Removing the Rear Wheel (Disc)
134
Installing the Rear Wheel (Rear Brake Disc)
135
Front Brake
139
Checking the Front Brake Disc
143
Introduction
143
Replacing the Front Brake Pads
144
Disassembling the Front Brake Caliper
145
Removing the Front Brake Caliper
145
Assembling the Front Brake Caliper
146
Checking the Front Brake Caliper
146
Installing the Front Brake Caliper
146
Removing the Front Brake Master Cylinder
147
Assembling the Front Brake Master Cylinder
148
Checking the Front Brake Master Cylinder
148
Installing the Front Brake Master Cylinder
148
Rear Brake
150
Checking the Rear Brake Disc
156
Introduction
156
Replacing the Rear Brake Pads
156
Removing the Rear Brake Caliper
157
Assembling the Rear Brake Caliper
158
Checking the Rear Brake Caliper
158
Disassembling the Rear Brake Caliper
158
Installing the Rear Brake Caliper
159
Assembling the Rear Brake Master Cylinder
160
Checking the Rear Brake Master Cylinder
160
Installing the Rear Brake Master Cylinder
160
Removing the Rear Brake Master Cylinder
160
Abs (Anti-Lock Brake System)
164
Checking the Hydraulic Unit Assembly
164
Installing the Hydraulic Unit Assembly
164
Removing the Hydraulic Unit Assembly
164
Hydraulic Unit Operation Tests
166
Checking the Abs Warning Light
169
Handlebar
170
Adjusting the Handlebar Position
173
Removing the Handlebar
173
Removing the Upper Handlebar Cover
173
Checking the Handlebar
174
Installing the Handlebar
174
Installing the Upper Handlebar Cover
176
Front Fork
177
Disassembling the Front Fork Legs
181
Removing the Front Fork Legs
181
Assembling the Front Fork Legs
182
Checking the Front Fork Legs
182
Installing the Front Fork Legs
185
Steering Head
186
Checking the Steering Head
188
Installing the Steering Head
188
Removing the Lower Bracket
188
Rear Shock Absorber Assemblies and Swingarm
190
Checking the Rear Shock Absorber Assembly
191
Checking the Swingarm
191
Installing the Swingarm
191
Removing the Rear Shock Absorber Assemblies
191
Removing the Swingarm
191
Engine
193
Engine Oil Lubrication Chart
196
Lubrication System Chart and Diagrams
196
Lubrication Diagrams
197
Engine Inspection
200
Measuring the Compression Pressure
200
Checking the Breather Hoses
201
Engine Removal
202
Connecting the Leads
206
Installing the Engine
206
Installing the Exhaust Pipe and Muffler
207
Cylinder Head
208
Checking the Cylinder Head
212
Removing the Cylinder Head
212
Checking the Camshaft Sprocket
213
Checking the Timing Chain Tensioner
213
Installing the Cylinder Head
213
Camshaft
217
Checking the Camshaft Assembly
218
Checking the Rocker Arms and Rocker Arm Shafts
218
Removing the Camshaft
218
Installing the Camshaft
219
Valves and Valve Springs
221
Checking the Valves and Valve Guides
222
Removing the Valves
222
Checking the Valve Seats
224
Checking the Valve Springs
225
Installing the Valves
225
Cylinder and Piston
227
Checking the Cylinder and Piston
228
Removing the Piston
228
Checking the Piston Rings
229
Checking the Piston Pin
230
Checking the Timing Chain Guide (Exhaust Side)
230
Installing the Piston and Cylinder
230
V-Belt Automatic Transmission
232
Disassembling the Secondary Sheave
235
Removing the Primary Fixed Sheave
235
Removing the Secondary Sheave
235
Checking the Clutch Housing
236
Checking the Clutch Shoes
236
Checking the Primary Sheave
236
Checking the V-Belt
236
Assembling the Secondary Sheave
237
Checking the Primary Sheave Sliders
237
Checking the Primary Sheave Weights
237
Checking the Secondary Sheave
237
Assembling the Primary Fixed Sheave
238
Installing the Primary Sheave, V-Belt and Secondary Sheave
239
Generator and Starter Clutch
241
Checking the Starter Clutch
244
Removing the Generator
244
Removing the Starter Clutch
244
Installing the Generator
245
Installing the Starter Clutch
245
Electric Starter
247
Checking the Starter Motor
249
Assembling the Starter Motor
250
Installing the Starter Motor
250
Oil Pump
251
Assembling the Oil Pump
254
Checking the Oil Pump
254
Checking the Oil Pump Drive Chain
254
Checking the Oil Strainer
254
Installing the Oil Pump
255
Crankcase
256
Assembling the Crankcase
258
Checking the Crankcase
258
Checking the Oil Strainer
258
Checking the Relief Valve
258
Checking the Timing Chain and Timing Chain Guide
258
Disassembling the Crankcase
258
Crankshaft
260
Checking the Crankshaft and Connecting Rod
262
Removing the Crankshaft Journal Bearings
262
Checking the Balancer Shaft Assembly
265
Installing the Connecting Rod
265
Installing the Crankshaft Journal Bearings
266
Installing the Crankshaft Assembly and Balancer Shaft Assembly
267
Transmission
268
Checking the Transmission
270
Installing the Transmission
270
Cooling System
271
Cooling System Diagrams
272
Radiator
273
Checking the Radiator
275
Installing the Radiator
275
Thermostat
277
Checking the Thermostat Assembly
278
Installing the Thermostat Assembly
278
Water Pump
279
Assembling the Water Pump
281
Checking the Water Pump
281
Disassembling the Water Pump
281
Installing the Generator Cover
281
Fuel System
283
Fuel Tank
284
Checking the Fuel Filter
288
Checking the Fuel Pump Body
288
Checking the Rollover Valve
288
Removing the Fuel Filter
288
Removing the Fuel Pump
288
Removing the Fuel Tank
288
Installing the Fuel Filter
289
Installing the Fuel Pump
289
Installing the Fuel Tank
289
Checking the Fuel Pressure
290
Fuel Injector
291
Checking the Fuel Injector
292
Installing the Fuel Hose
292
Installing the Fuel Injector
292
Removing the Fuel Hose
292
Air Filter Case
294
Installing the Air Filter Case
295
Throttle Body
296
Checking the Throttle Body
298
Cleaning the Isc (Idle Speed Control) Unit and Throttle Body
298
Removing the Throttle Body
298
Installing the Throttle Body
301
Replacing the Throttle Body
301
Electrical System
303
Circuit Diagram
306
Ignition System
306
Troubleshooting
308
Circuit Diagram
310
Electric Starting System
310
Starting Circuit Cut-Off System Operation
312
Troubleshooting
313
Charging System
316
Circuit Diagram
316
Troubleshooting
318
Circuit Diagram
320
Lighting System
320
Troubleshooting
322
Circuit Diagram
324
Signaling System
324
Troubleshooting
326
Circuit Diagram
332
Cooling System
332
Troubleshooting
334
Circuit Diagram
336
Fuel Injection System
336
Ecu Self-Diagnostic Function
338
Troubleshooting Method
338
Troubleshooting Details
339
Yamaha Diagnostic Tool
339
Troubleshooting
445
Self-Diagnostic Function and Diagnostic Code Table
446
Self-Diagnostic Function Table
446
Diagnostic Code: Sensor Operation Table
453
Diagnostic Code: Actuator Operation Table
454
Event Code Table
456
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