Yamaha XP500 Service Manual page 329

OIL PUMP...................................................................................................... 5-42
CHECKING THE OIL PUMP ................................................................... 5-45
CHECKING THE RELIEF VALVE ........................................................... 5-46
CHECKING THE OIL DELIVERY PIPES ................................................ 5-46
CHECKING THE OIL STRAINER ........................................................... 5-46
CHECKING THE OIL PUMP DRIVE CHAIN ...........................................5-46
ASSEMBLING THE OIL PUMP...............................................................5-46
CLUTCH ........................................................................................................5-48
REMOVING THE CLUTCH ..................................................................... 5-51
DISASSEMBLING THE CLUTCH ........................................................... 5-51
CHECKING THE FRICTION PLATES.....................................................5-52
CHECKING THE CLUTCH PLATES .......................................................5-52
CHECKING THE CLUTCH SPRINGS
AND CLUTCH DAMPER SPRINGS .......................................................5-53
CHECKING THE CLUTCH HOUSING ....................................................5-53
CHECKING THE CLUTCH BOSS........................................................... 5-54
CHECKING THE PRESSURE PLATE AND THRUST PLATE................ 5-54
CHECKING THE WEIGHT ...................................................................... 5-54
ASSEMBLING THE CLUTCH .................................................................5-54
INSTALLING THE CLUTCH.................................................................... 5-56
V-BELT AUTOMATIC TRANSMISSION .......................................................5-57
V-BELT CASE ......................................................................................... 5-57
V-BELT AND PRIMARY/SECONDARY SHEAVE................................... 5-58
REMOVING THE PRIMARY SHEAVE ASSEMBLY,
SECONDARY SHEAVE ASSEMBLY AND V-BELT...............................5-62
DISASSEMBLING THE PRIMARY SHEAVE ..........................................5-63
DISASSEMBLING THE SECONDARY SHEAVE.................................... 5-63
CHECKING THE V-BELT........................................................................5-63
CHECKING THE V-BELT CASE AIR DUCT ...........................................5-64
CHECKING THE PRIMARY SHEAVE ....................................................5-64
CHECKING THE WEIGHTS.................................................................... 5-64
CHECKING THE SLIDERS ..................................................................... 5-64
CHECKING THE SECONDARY SHEAVE .............................................. 5-65
ASSEMBLING THE PRIMARY SHEAVE ................................................ 5-65
ASSEMBLING THE SECONDARY SHEAVE..........................................5-66
INSTALLING THE PRIMARY SHEAVE ASSEMBLY,
SECONDARY SHEAVE ASSEMBLY AND V-BELT...............................5-67
CRANKCASE AND CRANKSHAFT ............................................................. 5-70
CRANKSHAFT ASSEMBLY.................................................................... 5-70
CONNECTING ROD ............................................................................... 5-72
DISASSEMBLING THE CRANKCASE....................................................5-73
REMOVING THE CRANKSHAFT MAIN JOURNAL BEARINGS ............5-73
REMOVING THE CONNECTING RODS ................................................ 5-74
CHECKING THE CRANKCASE ..............................................................5-74
CHECKING THE TIMING CHAIN............................................................ 5-74
CHECKING THE CRANKSHAFT AND CONNECTING RODS............... 5-74
INSTALLING THE CRANKSHAFT MAIN JOURNAL BEARINGS...........5-80
INSTALLING THE CONNECTING RODS............................................... 5-80
INSTALLING THE CRANKSHAFT .......................................................... 5-82
ASSEMBLING THE CRANKCASE.......................................................... 5-82
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