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EAU26944 YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC)
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XP500A. The owner’s manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury.
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This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual.
SAFETY INFORMATION EAU10261 TIONS. Many accidents involve inexperi- enced operators. In fact, many op- SCOOTERS ARE SINGLE TRACK Safe riding erators who have been involved in VEHICLES. THEIR SAFE USE AND Always make pre-operation accidents do not even have a cur- OPERATION DEPENDENT checks.
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SAFETY INFORMATION Always signal before turning or ries. The use of a safety helmet is the approved by Yamaha, or the removal of changing lanes. Make sure that single most critical factor in the preven- original equipment, may render the other motorists can see you.
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Gasoline and exhaust gas this scooter. Since Yamaha cannot test should be kept to a minimum. GASOLINE IS HIGHLY FLAMMA- all other accessories that may be avail-...
SAFETY INFORMATION Take care not to spill any gaso- sene heater, or near an open EAU10371 Further safe-riding points line on the engine or exhaust flame), otherwise it could catch Be sure to signal clearly when system when refueling. fire. making turns.
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SAFETY INFORMATION and ankle so they do not flap), and a bright colored jacket. Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable.
Do not expose any key to exces- the vehicle along with all three keys to sively high temperatures. a Yamaha dealer to have them re-reg- Do not place any key close to istered. Do not use the key with the red magnets (this includes, but not bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS as they may cause signal inter- EAU10471 come on, and the engine can be start- Main switch/steering lock ference. ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”...
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering wise the battery may discharge. EAU11003 Indicator and warning lights Push the key in, and then turn it to “OFF” while still pushing it. EWA10060 WARNING Never turn the key to “OFF” or “LOCK”...
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The electrical circuit of the warning light is defective. When this occurs, have a Yamaha dealer check the electrical cir- can be checked by setting the engine Yamaha dealer check the self-diagno- cuit.
INSTRUMENT AND CONTROL FUNCTIONS EAU11601 EAU44981 completely. Speedometer Fuel gauge 1. Speedometer 1. Fuel gauge 2. Red zone The speedometer shows the riding The fuel gauge indicates the amount of speed. fuel in the fuel tank. When the key is When the key is turned to “ON”, the turned to “ON”, the fuel gauge needle speedometer needle will sweep once...
INSTRUMENT AND CONTROL FUNCTIONS EAU12181 EAU44963 ECA10020 Coolant temperature gauge Multi-function display CAUTION: EWA12311 Do not operate the engine if it is WARNING overheated. Be sure to stop the vehicle before making any setting changes to the multi-function display. 1. Coolant temperature gauge 2.
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INSTRUMENT AND CONTROL FUNCTIONS an odometer (which shows the to- circuits. tal distance traveled) two tripmeters (which show the Tachometer distance traveled since they were The tachometer allows the rider to last set to zero) monitor the engine speed and keep it a fuel reserve tripmeter (which within the ideal power range.
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INSTRUMENT AND CONTROL FUNCTIONS Trip → V-BELT Trip → Odo Odometer and tripmeter modes 1. V-belt replacement tripmeter 1. Odometer/tripmeters 1. Fuel reserve tripmeter Pushing the “SELECT” button switches the display between the odometer To reset a tripmeter, select it by push- mode and the tripmeter modes in the ing the “SELECT”...
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3. If the oil change indicator does not and every 5000 km (3000 mi) thereafter (12500 mi) when the V-belt needs to be come on, have a Yamaha dealer to indicate that the engine oil should be replaced. check the electrical circuit.
If the display indicates any error codes, 2. If the V-belt replacement indicator display will indicate a two-digit error note the code number, and then have a does not come on, have a Yamaha code. Yamaha dealer check the vehicle. dealer check the electrical circuit.
EAU12331 EAU12347 Right Anti-theft alarm (optional) Handlebar switches This model can be equipped with an optional anti-theft alarm by a Yamaha Left dealer. Contact a Yamaha dealer for more information. 1. Engine stop switch “ ” 2. Hazard switch “...
INSTRUMENT AND CONTROL FUNCTIONS leased, the switch returns to the center EAU42340 EAU44910 Front brake lever position. To cancel the turn signal The engine trouble warning light and lights, push the switch in after it has re- ABS warning light will come on when turned to the center position.
INSTRUMENT AND CONTROL FUNCTIONS setting on the adjusting dial is aligned EAU44921 setting on the adjusting dial is aligned Rear brake lever with the “ ” mark on the front brake le- with the “ ” mark on the rear brake le- ver.
EAU12993 Rear brake lock lever ABS (for ABS models) To provide secure locking of the The Yamaha ABS (Anti-lock Brake rear wheel, apply the rear brake le- System) features a dual electronic con- ver first before moving the rear trol system, which acts on the front and brake lock lever to the left.
ABS is operating. However, be removed. special tools are required, so please consult your Yamaha deal- er when performing this test. ECA16120 CAUTION: Keep any type of magnets (including magnetic pick-up tools, magnetic 1.
INSTRUMENT AND CONTROL FUNCTIONS move it. EAU13211 Fuel 3. Close the lid. EWA11260 WARNING Make sure that the fuel tank cap is properly installed and locked in place before riding the scooter. 1. Fuel tank cap To install the fuel tank cap 1.
The use of leaded gasoline will as well as to the exhaust system. cause unrepairable damage to the catalytic converter. Your Yamaha engine has been de- 1. Open. Never park the vehicle near pos- signed to use regular unleaded gaso-...
INSTRUMENT AND CONTROL FUNCTIONS EAU14340 EWA10160 Helmet holder WARNING Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of con- trol and possibly an accident. To release the helmet from the hel- met holder Open the seat, remove the helmet To close the seat...
INSTRUMENT AND CONTROL FUNCTIONS EAU44992 Storage compartments Front storage compartments A and To open a front storage compartment, slide the lever up, and then pull on the lever. 1. Storage compartment opening lever 1. Storage compartment lid 2. Front storage compartment B EWA14860 WARNING To close the front storage compart-...
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INSTRUMENT AND CONTROL FUNCTIONS side it. compartment. To avoid humidity from spread- Do not exceed the maximum ing through the storage com- load of 190 kg (419 lb) for the ve- partment, wrap wet articles in a hicle. plastic bag before storing them in the compartment.
Always have a Yamaha dealer sibility of raising the sidestand be- service the shock absorber. fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-21...
It cuts the running engine when the sidestand is moved down. Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-22...
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Does the engine start? The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer. With the engine still off: 6. Move the sidestand up. 7. Keep the front or rear brake applied.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Make sure that operation is smooth. Check cable free play. Throttle grip 6-18, 6-25 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
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Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 3-21 If system is defective, have Yamaha dealer check vehicle.
OPERATION AND IMPORTANT RIDING POINTS celerate hard when the engine is EAU45091 Engine trouble warning light Starting off cold! ABS warning light (for ABS 1. While pulling the rear brake lever models) with your left hand and holding the Immobilizer system indicator grab bar with your right hand, push light the scooter off the centerstand.
OPERATION AND IMPORTANT RIDING POINTS EAU16780 EAU16792 Rear Acceleration and deceleration Braking 1. Close the throttle completely. 2. Apply both front and rear brakes simultaneously while gradually in- creasing the pressure. Front EWA10300 WARNING The speed can be adjusted by opening Avoid braking hard or suddenly and closing the throttle.
OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
Con- safest and most efficient condition pos- sult a Yamaha dealer for proper sible. The most important points of in- maintenance intervals. spection, adjustment, and lubrication are explained on the following pages.
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PERIODIC MAINTENANCE AND MINOR REPAIR a Yamaha dealer perform it for you. EWA10350 WARNING Modifications approved Yamaha may cause loss of perfor- mance and render the vehicle un- safe for use. Consult a Yamaha dealer before attempting any chang-...
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √ √ √ √ Check for cracks or damage. 9 * Brake hoses Replace.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Adjust engine idling speed and √ √...
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PERIODIC MAINTENANCE AND MINOR REPAIR EAU18680 NOTE: Air filter This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 2. Remove the upper left and right Removing and installing side of the panel by pulling them panels upward, and then pull the panel The panels shown need to be removed downward as shown. to perform some of the maintenance jobs described in this chapter.
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PERIODIC MAINTENANCE AND MINOR REPAIR Panel B To remove the panel 1. Remove panel A. 2. Pull the rear view mirror rubber cover on each mirror upward, and then remove the rear view mirrors by removing the nuts. 1. Screw 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw 1. Screw 1. Screw 2. Panel D To install the panel To install the panel To install the panel Place the panel in the original position, Place the panel in the original position, 1.
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (12.5 m·kgf, 9 ft·lbf)
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19858 tles, and then check the oil level To change the engine oil (with or Engine oil and oil filter through the check window located without oil filter cartridge replace- cartridge at the bottom-left side of the crank- ment) The engine oil level should be checked case.
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NOTE: An oil filter wrench is available at a Skip steps 6–8 if the oil filter cartridge is Yamaha dealer. not being replaced. 7. Apply a thin coat of engine oil to 6. Remove the oil filter cartridge with the O-ring of the new oil filter car- an oil filter wrench.
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PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 2.80 L (2.96 US qt) (2.46 Imp.qt) With oil filter cartridge replacement: 2.90 L (3.07 US qt) (2.55 Imp.qt) NOTE: Be sure to wipe off spilled oil on any 1.
PERIODIC MAINTENANCE AND MINOR REPAIR periodic oil change to be indicated at EAU19995 torque. Chain drive oil the correct time. Tightening torque: Chain drive oil drain bolt: 20 Nm (2.0 m·kgf, 14.5 ft·lbf) 6. Add the specified amount of the recommended oil.
PERIODIC MAINTENANCE AND MINOR REPAIR 11. Install the panel. EAU20070 Coolant The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU42831 To check the coolant level 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR er by removing the screw. 1. Maximum level mark 1. Coolant reservoir cap 2. Minimum level mark 1. Coolant reservoir cover Coolant reservoir capacity (up to the 3. Coolant level check window 2. Screw maximum level mark): 3.
PERIODIC MAINTENANCE AND MINOR REPAIR coolant, have a Yamaha dealer EAU45020 Replacing the air filter element check the antifreeze content of The air filter element should be re- the coolant as soon as possible, placed at the intervals specified in the...
Periodically check the obtained as described above, have a gine idling speed, turn the screw in throttle cable free play and, if neces- Yamaha dealer make the adjustment. direction (b). sary, have a Yamaha dealer adjust it. 3. Install the panel. 6-18...
225 kPa (33 psi) (2.25 kgf/cm Rear: from occurring, the valve clearance specified tires. 250 kPa (36 psi) (2.50 kgf/cm must be adjusted by a Yamaha dealer 90–190 kg (198–419 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
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Size: Do not carry along loosely glass fragments in it, or if the sidewall is 120/70R15 M/C 56H packed items, which can shift cracked, have a Yamaha dealer re- Manufacturer/model: DUNLOP/GPR-100F during a ride. place the tire immediately. BRIDGESTONE/BT011F...
Front and rear brake lever free brake lever ends. If there is free play, To maximize the performance, durabil- play have a Yamaha dealer inspect the ity, and safe operation of your vehicle, brake system. note the following points regarding the...
EWA10650 WARNING checked for wear at the intervals spec- If proper adjustment cannot be ob- ified in the periodic maintenance and tained as described, have a Yamaha lubrication chart. dealer make this adjustment. EAU22410 Front brake pads 1. Adjusting nut 2.
EAU22580 Checking the brake fluid level touches the brake disc, have a Yamaha them to the specified torque. dealer replace the brake pads as a set. Tightening torque: Front brake...
Changing the brake fluid ing it to become ineffective. lower the boiling point of the fluid Have a Yamaha dealer change the Before riding, check that the brake fluid and may result in vapor lock. brake fluid at the intervals specified in...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23172 tenance and lubrication chart. Checking and lubricating the Lubricating the front and rear Recommended lubricant: throttle grip and cable brake levers Silicone grease The operation of the throttle grip should be checked before each ride. In addi- Front brake lever tion, the cable should be lubricated at the intervals specified in the periodic...
If the centerstand or sidestand does fork must be checked as follows at the not move up and down smoothly, intervals specified in the periodic main- have a Yamaha dealer check or re- tenance and lubrication chart. pair it. To check the condition...
Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- 2. Hold the lower ends of the front pair it. fork legs and try to move them for- ward and backward.
To charge the battery 2. Remove the rubber cover shown away from the battery and pro- Have a Yamaha dealer charge the bat- by removing the quick fasteners. vide sufficient ventilation when tery as soon as possible if it seems to charging it in an enclosed have discharged.
If you do not have access to a sealed-type (MF) battery charg- 1. Quick fastener er, have a Yamaha dealer 2. Rubber cover charge your battery. If a fuse is blown, replace it as follows.
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Specified fuses: check if the device operates. Main fuse: 4. If the fuse immediately blows 30.0 A Headlight fuse: again, have a Yamaha dealer 20.0 A check the electrical system. Signaling system fuse: 15.0 A Ignition fuse: 10.0 A Parking lighting fuse: 10.0 A...
2. Bulb cover and then connect the coupler. down. 5. Have a Yamaha dealer adjust the 2. Unhook the headlight bulb holder, 3. Place a new headlight bulb into po- headlight beam if necessary.
If the tail/brake light does not come on, light bulb If a rear turn signal light does not come have a Yamaha dealer check its electri- on, have a Yamaha dealer check the 1. Place the scooter on the center- cal circuit or replace the bulb.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 EAU43230 Replacing the license plate Replacing an auxiliary light light bulb bulb 1. Remove the license plate light unit This model is equipped with two auxil- by removing the screws. iary lights. If an auxiliary light bulb burns out, replace it as follows.
However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Be Rust and corrosion can develop even if ECA10781 CAUTION: sure to consult a Yamaha dealer for high-quality components are used. A advice on what products to use be- rusty exhaust pipe may go unnoticed Avoid using strong acidic wheel fore cleaning the vehicle.
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SCOOTER CARE AND STORAGE cleaning products, solvent or After normal use salt. thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild 2. Apply a corrosion protection spray movers or inhibitors, brake flu- detergent, and a soft, clean sponge, on all metal, including chrome- and id, antifreeze or electrolyte.
“Care” section of this chapter. away the paint. 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent NOTE: the fuel tank from rusting and the Consult a Yamaha dealer for advice on...
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SCOOTER CARE AND STORAGE fuel from deteriorating. pivoting points of all levers and 3. Perform the following steps to pro- pedals as well as of the sidestand/ tect the cylinders, piston rings, etc. centerstand. from corrosion. 5. Check and, if necessary, correct a.
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SPECIFICATIONS Tail/brake light: Radiator fan fuse: 12 V, 5.0 W/21.0 W × 1 15.0 A Front turn signal light: Fuel injection system fuse: 12 V, 21.0 W × 2 10.0 A Rear turn signal light: ABS control unit fuse: 12 V, 21.0 W × 2 5.0 A Auxiliary light: ABS motor fuse:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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The model label is affixed to the inside of the rear storage compartment. (See page 3-19.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Front fork, checking......... 6-26 Periodic maintenance and lubrication Fuel ............3-16 chart ............6-3 ABS (for ABS models) ......3-14 Fuel consumption, tips for reducing ..5-4 Pre-operation check list......4-2 ABS warning light (for ABS models) ..3-4 Fuel gauge ..........3-5 Acceleration and deceleration ....5-3 Fuel tank cap...........
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INDEX Valve clearance ........6-19 Vehicle identification number ....9-1 Wheel bearings, checking....... 6-27 Wheels ............ 6-21...
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YAMAHA MOTOR CO., LTD. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED ON RECYCLED PAPER PRINTED IN JAPAN PRINTED IN JAPAN 2007.11–0.5×2 ! 2007.11–0.5×2 !